A kind of total rock lane Vertical Axis Road-header
Technical field
The utility model relates to developing equipment under a kind of coal mine, more particularly, relates to a kind of total rock lane Vertical Axis Road-header.
Background technology
Coal is national important energy source, 70% the energy that China consumes is to rely on coal, because China is the country of oil-poor rich coal, therefore the energy consumption of China will remain take coal as main for a comparatively long period of time, therefore coal production remains pillar industry within the long duration in Chinese national economy.
The speedy drivage of coal mine roadway is the key measures that colliery guarantees mine stable high yield, the mining type of China's coal-mine is mainly longwall method exploitation, the driving speed in tunnel is directly connected to the ability of coal production like this, efficient mechanical driving technology is to guarantee that mine realizes the necessary condition of high-yield and high-efficiency, is also the developing direction of tunnelling technology.
Most development machine, the connection bearing pin of shovel board and body is arranged in walker inner side, damages and need to change once shovel board, first pulls down often walker, then, at the bearing pin of extracting shovel board and being connected with body, finally pulls down shovel board.Make like this maintenance cost high, maintenance cycle is long, has reduced the production efficiency of development machine, has brought great constant to service worker.
The shovel board of development machine is in the time that level is loaded and transported, and intermediate haulage conveyor chute can level excessively be connected with shovel board chute, and scraper plate and conveyer chain can slip over smoothly.But when causing shovel board chute and intermediate haulage conveyor chute no longer in same level after shovel board lifting, easily cause chain jamming and two transportation surface junction heavy wears, so cause machine destroy or cannot normal construction.
In the time that development machine is drawn needling, the opposite side that often needs people to stand in driver is observed and is fed back to driver, and this mode of operation has been violated the regulation in country's " safety regulations in coal mine ", worker is had to the threat of certain life security.In addition in the time of shovel board star-wheel shipment cinder or rock ballast, because driver cannot see this process, when the cinder of cutting off or rock ballast amount exceed star-wheel transport maximum value time, will cause cinder or rock ballast pile up and cannot transport, and then cause fault, affect driving process.
When development machine work, violent friction in cutting units, has produced a large amount of heats, and the temperature of bearing also sharply raises, in the time arriving operating limit, and bearing damage, maintenance cost is high, maintenance difficulties is large, brings about great losses.In tunneling process, along with the rising of hydraulic fluid temperature, hydraulic pressure oil viscosity is less, and seal more easily damages, oil film thickness variation, and equipment lubrication degradation, accelerates the oxidation of oil product, and hydraulic oil is easier seepage just, thereby causes equipment fault.
Through retrieval, as China Patent No.: 201220366005.2, notice of authorization day is on March 6th, 2013, invention and created name is: first conveyer of digging machine chute follower, this application case relates to a kind of first conveyer of digging machine chute follower, belong to engineering machinery field, comprise shovel board, first conveyor, bearing pin one, bearing pin two, bearing pin three, bearing pin four, rear support, connecting rod and body, shovel board hinge is arranged on body by bearing pin two, connecting rod hinge is arranged in rear support by bearing pin four, before first conveyor, hinge is connected with shovel board by bearing pin one, after first conveyor, hinge is connected with connecting rod by bearing pin three, four hinges have formed double rocker mechanism, realize the servo-actuated of first conveyor chute.This application case can effectively avoid conveyer chain to be stuck, guarantee development machine normal construction, but this application case connects to form material transportation face by shovel board chute and first conveyor chute, in shovel board lifting process, motion causes that the junction of shovel board chute and first conveyor chute is unstable, and smooth connection easily changes, normal construction to development machine has a negative impact, need to be improved further, in addition, this is in many urgent problems.
Utility model content
1. the technical problem that utility model will solve
The purpose of this utility model is to overcome shovel board of development machine mounting or dismounting inconvenience in prior art, serious wear, the deficiency going wrong frequently, a kind of total rock lane Vertical Axis Road-header is provided, adopt the technical solution of the utility model, be convenient to the mounting or dismounting of shovel board, reduce maintenance cost, maintenance period, the object of boosting productivity thereby reach; Can stop the problem that heavy wear or conveyer chain chain jamming appear in shovel board chute and transporter chute junction after shovel board lifting, guarantee the normal operation of headwork; Can monitor in real time temperature or the oil level situation of hydraulic oil and gear oil, reduce the damage of key element, reduce the machine maintenance time, thereby guarantee manufacturing schedule; Can monitor in real time the operation conditions of cutting arm and shovel board, make development machine work more reliable, enhance productivity, further guarantee staff's safety; In addition, broken rock (coal) power is large, and the operating efficiency of complete machine is improved, and the daily footage number of driving is large.
2. technical scheme
For achieving the above object, the technical scheme that the utility model provides is:
A kind of total rock of the present utility model lane Vertical Axis Road-header, comprises cutting units, mainframe, shovel board portion, running part, hydraulic system and electrical system, and described cutting units is positioned at the front upper place of mainframe, and is connected with mainframe; Described shovel board portion is positioned at the front lower place of mainframe; Described shovel board portion removably connects by the first bearing pin and mainframe, and this tie point is positioned at the front end of running part; The down either side of described mainframe is provided with running part; The right side of described mainframe is provided with the fuel tank in hydraulic system; The left side of described mainframe is provided with operating desk; The rear of described mainframe is provided with support portion; The upper left side of described support portion is provided with the explosion-proof electric control box in electrical system; The upper right side of described support portion is provided with the pumping plant in hydraulic system; The bosom position of described mainframe is provided with transporter; Between described transporter and support portion, be provided with junction plate; One end of described junction plate is hinged by the rear end of the second bearing pin and transporter, and the other end of this plate is hinged by the 3rd bearing pin and support portion; The inside of described transporter is provided with transporter chute; The front end of described transporter chute extends to slave unit, and is hinged on the driven pulley of being located in slave unit; Temperature monitoring system and video frequency monitoring system in described electrical system, be equipped with.
Further, described video frequency monitoring system comprises the first mine explosion-proof type camera, the second mine explosion-proof type camera, mining flame-proof type monitor, flame-proof mine shooting controller and the 3rd mine explosion-proof type camera, and the first described mine explosion-proof type camera is installed on a side of the cutting arm in cutting units; The second described mine explosion-proof type camera is installed on the opposite side of the cutting arm in cutting units; The 3rd described mine explosion-proof type camera is installed on the left side of the cutting arm in cutting units; The shooting of described flame-proof mine be installed in controller and the 3rd mine explosion-proof type camera the operating grip be located on operating desk directly over; Described mining flame-proof type monitor is connected with controller with flame-proof mine shooting; Described flame-proof mine is made a video recording with being connected with respectively the first mine explosion-proof type camera, the second mine explosion-proof type camera and the 3rd mine explosion-proof type camera on controller.
Further, described temperature monitoring system comprises fuel tank oil temperature sensor, thermal resistance input test side isolated gate, fuel tank level sensor, control box liquid crystal display, PLC module, gear case oil temperature sensor and electric current input test side isolated gate, and described fuel tank level sensor and fuel tank oil temperature sensor are installed in the top of fuel tank; Described gear case oil temperature sensor is arranged on the left side of the gear-box in hydraulic system; Described control box liquid crystal display is arranged on operating desk; Described thermal resistance input test side isolated gate, electric current input test side isolated gate and PLC module are installed in explosion-proof electric control box; Described control box liquid crystal display is connected with PLC module; Described thermal resistance input test side isolated gate is connected with PLC module respectively with electric current input test side isolated gate; Described electric current input test side isolated gate is connected with fuel tank level sensor; Described fuel tank oil temperature sensor is connected with thermal resistance input test side isolated gate respectively with gear case oil temperature sensor.
Further, described cutting units comprises cutterhead; Described cutterhead comprises pick box and pick; Described pick box is located on cutterhead, and pick box is according to three helix shape; On described pick box, be fixed with pick-shaped cutter.
Further, described fuel tank oil temperature sensor and gear case oil temperature sensor all adopt PT100 temperature pick up.
3. beneficial effect
The technical scheme that adopts the utility model to provide, compared with existing known technology, has following remarkable result:
(1) a kind of total rock of the present utility model lane Vertical Axis Road-header, its shovel board portion is positioned at the front lower place of mainframe; Described shovel board portion removably connects by the first bearing pin and mainframe, and this tie point is positioned at the front end of running part, by tie point is moved to outside caterpillar chain, make shovel board mounting or dismounting convenient, reduce maintenance cost, maintenance period, the object of boosting productivity thereby reach;
(2) a kind of total rock of the present utility model lane Vertical Axis Road-header, the inside of its transporter is provided with transporter chute; The front end of transporter chute extends to slave unit, by two parts transportation surface being made up of shovel board chute and transporter chute is united two into one, makes transporter chute start to realize omnidistance transportation from shovel board inside;
(3) a kind of total rock of the present utility model lane Vertical Axis Road-header, the front end of its transporter chute is hinged on the driven pulley of being located in slave unit, make no matter shovel board is put any angle, transportation surface is all the time on a line, stop the problem that heavy wear or conveyer chain chain jamming appear in shovel board chute and transporter chute junction after shovel board lifting, guaranteed the normal operation of headwork;
(4) a kind of total rock of the present utility model lane Vertical Axis Road-header, in its electrical system, be equipped with temperature monitoring system, can monitor in real time temperature or the oil level situation of hydraulic oil and gear oil, reduce the damage of key element, reduce the machine maintenance time, thereby guaranteed manufacturing schedule;
(5) a kind of total rock of the present utility model lane Vertical Axis Road-header, in its electrical system, be equipped with video frequency monitoring system, can monitor in real time the operation conditions of cutting arm and shovel board, make development machine work more reliable, enhance productivity, further guarantee staff's safety;
(6) a kind of total rock of the present utility model lane Vertical Axis Road-header, its cutterhead is provided with pick box, and pick box is according to three helix shape; On pick box, be fixed with pick-shaped cutter, broken rock (coal) power is large, and the operating efficiency of complete machine is improved, and the daily footage number of driving is large.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of total rock of the present utility model lane Vertical Axis Road-header;
Fig. 2 is the top view of a kind of total rock of the present utility model lane Vertical Axis Road-header;
Fig. 3 is the front view of cutterhead in the utility model;
Fig. 4 is the lateral view of cutterhead in the utility model;
Fig. 5 is the schematic diagram of the junction of shovel board portion and mainframe in the utility model;
Fig. 6 is the connection diagram of shovel board portion and transporter chute in the utility model;
Fig. 7 is the annexation figure of temperature monitoring system in the utility model;
Fig. 8 is the annexation figure of video frequency monitoring system in the utility model.
Label declaration in schematic diagram: 1, cutting units; 2, shovel board portion; 3, mainframe; 4, running part; 5, support portion; 6, electrical system; 7, transporter; 8, backplate; 9, hydraulic system; 10, nozzle; 11, water system; 12, video frequency monitoring system; 13, temperature monitoring system; 14, cutterhead; 15, pick box; 16, pick; 17, the first bearing pin; 18, transporter chute; 19, slave unit; 20, the second bearing pin; 21, junction plate; 22, the 3rd bearing pin; 23, fuel tank oil temperature sensor; 24, thermal resistance input test side isolated gate; 25, fuel tank level sensor; 26, control box liquid crystal display; 27, PLC module; 28, gear case oil temperature sensor; 29, electric current input test side isolated gate; 30, the first mine explosion-proof type camera; 31, the second mine explosion-proof type camera; 32, mining flame-proof type monitor; 33, flame-proof mine shooting controller; 34, the 3rd mine explosion-proof type camera.
The specific embodiment
For further understanding content of the present utility model, in conjunction with the accompanying drawings and embodiments the utility model is described in detail.
Embodiment
In conjunction with Fig. 1, Fig. 2, Fig. 5 and Fig. 6, a kind of total rock lane Vertical Axis Road-header of the present embodiment, formed by parts such as cutting units 1, shovel board portion 2, mainframe 3, running part 4, support portion 5, electrical system 6, transporter 7, backplate 8, hydraulic system 9 and water systems 11, cutting units 1 is positioned at the front upper place of mainframe 3, and is connected with mainframe 3; Running part 4 is located at the down either side of mainframe 3; Shovel board portion 2 is positioned at the front lower place of mainframe 3; Shovel board portion 2 removably connects by the first bearing pin 17 and mainframe 3, and this tie point is positioned at the front end of running part 4, makes shovel board mounting or dismounting convenient, reduces maintenance cost, maintenance period, the object of boosting productivity thereby reach; The right side of mainframe 3 is provided with the fuel tank in hydraulic system 9; The left side of mainframe 3 is provided with operating desk; The upper left side of support portion 5 is provided with the explosion-proof electric control box in electrical system 6; The upper right side of support portion 5 is provided with the pumping plant in hydraulic system 9; The bosom position of mainframe 3 is provided with transporter 7; For two parts transportation surface being made up of shovel board chute and transporter chute 18 is united two into one, make transporter chute 18 start to realize omnidistance transportation from shovel board inside; In the front end of transporter 7 and shovel board portion 2, be fixed on slave unit 19 in shovel board hinged; Between transporter 7 and support portion 5, be provided with junction plate 21; One end of junction plate 21 is hinged by the second bearing pin 20 and the rear end of transporter 7, and the other end of this plate 21 is hinged with support portion 5 by the 3rd bearing pin 22; The inside of transporter 7 is provided with transporter chute 18; The front end of transporter chute 18 extends to slave unit 19; The front end of transporter chute 18 is hinged on the driven pulley of being located in slave unit 19, make no matter shovel board is put any angle, transportation surface is all the time on a line, stop the problem that heavy wear or conveyer chain chain jamming appear in shovel board chute and transporter chute 18 junctions after shovel board lifting, guaranteed the normal operation of headwork; Backplate 8 is wrapped in the part that complete machine is exposed; Nozzle 10 in water system 11 is arranged on cutting units 1, is equipped with efficient dedusting spraying system, has reduced dust, has protected development machine driver's physical and mental health.
In order to pass through to monitor in real time temperature or the oil level situation of hydraulic oil and gear oil, reduce the damage of key element, reduce the machine maintenance time, thereby assurance manufacturing schedule, temperature monitoring system 13 in electrical system 6, is equipped with, temperature monitoring system 13 comprises fuel tank oil temperature sensor 23, thermal resistance input test side isolated gate 24, fuel tank level sensor 25, control box liquid crystal display 26, PLC module 27, gear case oil temperature sensor 28 and electric current input test side isolated gate 29, and fuel tank level sensor 25 and fuel tank oil temperature sensor 23 are installed in the top of fuel tank; Gear case oil temperature sensor 28 is arranged on the left side of the gear-box in hydraulic system 9; Control box liquid crystal display 26 is arranged on operating desk; Thermal resistance input test side isolated gate 24, electric current input test side isolated gate 29 and PLC module 27 are installed in explosion-proof electric control box; The present embodiment middle gear case oil temperature sensor 28 and fuel tank oil temperature sensor 23 all adopt PT100 temperature pick up.In conjunction with Fig. 7, control box liquid crystal display 26 is connected with PLC module 27; Thermal resistance input test side isolated gate 24 is connected with PLC module 27 respectively with electric current input test side isolated gate 29; Electric current input test side isolated gate 29 is connected with fuel tank level sensor 25; Fuel tank oil temperature sensor 23 is connected with thermal resistance input test side isolated gate 24 respectively with gear case oil temperature sensor 28.
For by the operation conditions that monitors in real time cutting arm and shovel board, make development machine work more reliable, enhance productivity, further guarantee staff's safety; Video frequency monitoring system 12 in electrical system 6, is equipped with; Video frequency monitoring system 12 comprises the first mine explosion-proof type camera 30, the second mine explosion-proof type camera 31, mining flame-proof type monitor 32, flame-proof mine shooting controller 33 and the 3rd mine explosion-proof type camera 34; The first mine explosion-proof type camera 30 is installed on a side of the cutting arm in cutting units 1; The second mine explosion-proof type camera 31 is installed on the opposite side of the cutting arm in cutting units 1; The 3rd mine explosion-proof type camera 34 is installed on the left side of the cutting arm in cutting units 1; Flame-proof mine shooting be installed in controller 33 and the 3rd mine explosion-proof type camera 34 operating grip be located on operating desk directly over.In conjunction with Fig. 8, mining flame-proof type monitor 32 is connected with controller 33 with flame-proof mine shooting; Flame-proof mine is made a video recording with being connected with respectively the first mine explosion-proof type camera 30, the second mine explosion-proof type camera 31 and the 3rd mine explosion-proof type camera 34 on controller 33.
In conjunction with Fig. 3 and Fig. 4, in this enforcement, cutting units 1 comprises cutterhead 14; Cutterhead 14 comprises pick box 15 and pick 16; Cutterhead 14 is provided with pick box 15, and in the present embodiment, pick box 15 has 60, and pick box 15 is according to three helix shape; On each pick box 15, be all fixed with pick-shaped cutter 16, broken rock (coal) power is large, and the operating efficiency of complete machine is improved, and the daily footage number of driving is large.
When serviceability temperature monitoring system 13, the level height signal of fuel tank is converted to standard current signal by fuel tank level sensor 25, through electric current input test side isolated gate 29, sends PLC module 27 to; Gear case oil temperature sensor 28 and fuel tank oil temperature sensor 23 directly gather the temperature signal of hydraulic oil and gear oil in fuel tank, through thermal resistance input test side isolated gate 24, temperature signal are converted to current signal, send PLC module 27 to; The signal process PLC module 27 internal processes computings that receive obtain the actual value of oil temperature oil level; finally the actual value obtaining is shown on control box liquid crystal display 26; in addition; set a standard oil temperature temperature; in the time arriving this temperature; system autostop, and then cooling development machine fluid, the present embodiment Plays oil temperature is 70 ℃.
While using video frequency monitoring system 12, the process that the first mine explosion-proof type camera 30 and the second mine explosion-proof type camera 31 swing for monitoring cutting arm; The 3rd mine explosion-proof type camera 34 is for monitoring the shipment situation of shovel board portion 2 star-wheels; The first mine explosion-proof type camera 30, the second mine explosion-proof type camera 31 and the 3rd mine explosion-proof type camera 34 send the picture monitoring to flame-proof mine shooting controller 33, and make a video recording and become three pictures to be sent to mining flame-proof type monitor 32 picture segmentation with controller 33 by flame-proof mine, monitor in real time the cutting arm of cutting units 1 and the running status of shovel board portion 2 for development machine driver, avoid miner personnel under development machine running status near cutting arm, to occur dangerous situation, also can guarantee that the star-wheel in shovel board portion 2 normally moves.
A kind of total rock of the present utility model lane Vertical Axis Road-header, is convenient to the mounting or dismounting of shovel board, reduces maintenance cost, maintenance period, the object of boosting productivity thereby reach; Can stop the problem that heavy wear or conveyer chain chain jamming appear in shovel board chute and transporter chute 18 junctions after shovel board lifting, guarantee the normal operation of headwork; Can monitor in real time temperature or the oil level situation of hydraulic oil and gear oil, reduce the damage of key element, reduce the machine maintenance time, thereby guarantee manufacturing schedule; Can monitor in real time the operation conditions of cutting arm and shovel board, make development machine work more reliable, enhance productivity, further guarantee staff's safety; In addition, broken rock (coal) power is large, and the operating efficiency of complete machine is improved, and the daily footage number of driving is large.
Below schematically the utility model and embodiment thereof are described, this description does not have restricted, and shown in accompanying drawing is also one of embodiment of the present utility model, and actual structure is not limited to this.So, if those of ordinary skill in the art is enlightened by it, in the situation that not departing from the utility model creation aim, without the creationary frame mode similar to this technical scheme and the embodiment of designing, all should belong to protection domain of the present utility model.