CN203613976U - Wardrobe door composite panel and wardrobe - Google Patents
Wardrobe door composite panel and wardrobe Download PDFInfo
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- CN203613976U CN203613976U CN201320658313.7U CN201320658313U CN203613976U CN 203613976 U CN203613976 U CN 203613976U CN 201320658313 U CN201320658313 U CN 201320658313U CN 203613976 U CN203613976 U CN 203613976U
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- cabinet door
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- composite panel
- transparent plastic
- plastic base
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- 239000010410 layer Substances 0.000 claims abstract description 96
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- 239000002344 surface layer Substances 0.000 claims abstract description 58
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- 238000004026 adhesive bonding Methods 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 8
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- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
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Abstract
The utility model provides a wardrobe door composite panel. The wardrobe door composite panel comprises a hollow plastic base plate and a transparent plastic surface layer; a pattern layer is arranged between the plastic base plate and the transparent plastic surface layer. The utility model additionally provides a wardrobe using the wardrobe door composite panel. Since the wardrobe door composite panel provided by the utility model is of a dual-layer composite structure, not only can the demands of users for preserving patterns and colors for a long time be met, but also the appearance quality is high, the weight is light, the structure is stable, and the panel is damp-proof and environment-friendly and can be recycled. The wardrobe using the wardrobe door composite panel has the advantages of lower cost and convenience in installation and transport.
Description
Technical field
The utility model belongs to furniture technical field, relates to particularly a kind of cabinet door composite panel and a kind of wardrobe.
Background technology
At present, on market, common cabinet board mostly is fiberboard substrate shutter board, wood is moulded lily plate.But these two kinds of sheet materials exist many drawbacks, epidermis technique must adopt a large amount of glue be coated, painted, can long-term release formaldehyde etc. toxic gas; Simultaneously also easy humidity cause going mouldy, infested, and cabinet door epidermis easily peels off, the aging cabinet door that causes is short application life.
IKEA(IKEA) release the high-end wardrobe sliding door of a kind of PAX series on sales field, it adopts 4mm tempered glass is panel, and frame is aluminium alloys, and its structure is that formula sliding door is covered in upper suspension entirely.This take tempered glass as panel portable cabinet door, surface is tempered glass, solve the flimsy defect of cabinet door epidermis, just look at very high-grade, but because tempered glass is too heavy, therefore in order to guarantee that the security reliability of sliding door must strengthen intensity and the respective accessory quantity of aluminum alloy frame, cause manufacturing and logistics cost significantly increases, installation number is many and consuming time, is difficult for assembling.
Summary of the invention
The utility model has solved that the epidermis that the cabinet door face board that exists in prior art exists is fragile, the too high technical problem that causes cost to increase of weight, and a kind of cabinet door composite panel and a kind of wardrobe of new structure is provided.
Particularly, the technical solution of the utility model is:
A kind of cabinet door composite panel, described cabinet door composite panel comprises plastic base and the transparent plastic surface layer of hollow structure; Between described plastic base and transparent plastic surface layer, be also provided with patterned layer.
A kind of wardrobe, described wardrobe comprises cabinet door, described cabinet door comprises cabinet door face board and for assembling the metal edge frame of described cabinet door face board; Wherein, the cabinet door composite panel that described cabinet door face board provides for the utility model.
The cabinet door composite panel that the utility model provides, is two-layer composite, specifically comprises the hollow shape plastic base that is positioned at internal layer and the transparent plastic surface layer that is positioned at top layer; Wherein, the hollow structure of hollow shape plastic base can effectively guarantee intensity, stability and the flatness of panel, and very light, and transparent plastic surface layer one side on top layer is provided with pattern and the color of permanent preservation, and meets the high-grade texture of outward appearance.Meanwhile, this cabinet door composite panel is with respect to existing tempered glass cabinet door, and it is lightweight, Stability Analysis of Structures, and moistureproof, environmental protection recoverable again; Adopt the wardrobe of this cabinet door composite panel can correspondingly alleviate the quantity of assembling metal edge frame and other accessory, thereby reduce wardrobe cost, and carrying is conveniently installed.
Accompanying drawing explanation
Fig. 1 is the structural representation of cabinet door in the wardrobe that provides of the utility model.
Fig. 2 is the perspective view of the first embodiment of the cabinet door composite panel that provides of the utility model.
Fig. 3 is the side schematic view of the first embodiment of the cabinet door composite panel that provides of the utility model.
Fig. 4 is the side schematic view of the second embodiment of the cabinet door composite panel that provides of the utility model.
In figure, 100---cabinet door face board, 200---metal edge frame; 1---plastic base, 2---transparent plastic surface layer, 3---patterned layer, 4---hardened layer.
The specific embodiment
The utility model provides a kind of cabinet door composite panel, and as shown in Fig. 2-Fig. 4, described cabinet door composite panel comprises the plastic base 1 of hollow structure, and described plastic base 1 surface has transparent plastic surface layer 2; Between described plastic base 1 and transparent plastic surface layer 2, be also provided with patterned layer 3.
The cabinet door composite panel that the utility model provides, is two-layer composite, specifically comprises the hollow shape plastic base 1 that is positioned at internal layer and the transparent plastic surface layer 2 that is positioned at top layer; Wherein, the hollow structure of hollow shape plastic base 1 can effectively guarantee intensity, stability and the flatness of panel, and very light, and transparent plastic surface layer 2 one sides on top layer are provided with patterned layer 3, and its pattern color can be preserved for a long time, and meets the high-grade texture of outward appearance.Meanwhile, this cabinet door composite panel is with respect to existing tempered glass cabinet door, and it is lightweight, Stability Analysis of Structures, and moistureproof, environmental protection recoverable again.
In the utility model, the material of described plastic base 1 is PP(polypropylene) or PVC(polyvinyl chloride).Utility model people's discovery, while adopting PP or PVC material to make the plastic base of hollow structure, its intensity is higher, and lighter, can effectively guarantee structural stability and the security reliability of cabinet door face board.Wherein, the thickness of plastic base can, within the normal ranges of existing wardrobe panel, also can specifically be selected according to user's request.Under preferable case, the thickness of described plastic base 1 is 2mm ~ 12mm, is preferably 5mm ~ 8mm.
In the utility model, described plastic base 1 is hollow shape structure, and it can weight reduction under the prerequisite of guaranteed strength.In the utility model, the hollow structure of described plastic base 1 can be the honeycombed hollow structure shown in Fig. 2 or Fig. 3, also can be the criss-cross structure shown in Fig. 4.Under preferable case, described plastic base 1 adopts honeycombed hollow structure, and its intensity is higher.
Described transparent plastic surface layer 2 can be selected transparent plastic sheet or overlay according to its moulding process, and the utility model is not particularly limited.Under preferable case, in the time that described transparent plastic surface layer 2 adopts transparent plastic sheet, its thickness is 0.8mm ~ 1mm.And in the time that described transparent plastic surface layer 2 adopts overlay, its thickness is 0.1mm ~ 0.5mm.Be positioned at the patterned layer 3 of transparent plastic surface layer 2 belows of this preferred thickness, by the optical effect of transparent plastic surface layer 2, can make the color of patterned layer vivider true to nature, gloss texture is higher.
In the utility model, the material of described transparent plastic surface layer 2 can adopt PC(Merlon), PMMA(polymethyl methacrylate), PS(polystyrene) or MS(methyl methacrylate and cinnamic copolymer).
Described patterned layer 3 is positioned at a side of the close plastic base 1 of transparent plastic surface layer 2, be the inside that patterned layer 3 is positioned at cabinet door composite panel, and be not directly exposed to panel surface, it can effectively extend the maintenance effect of pattern, can also pass through as previously mentioned the optical effect of transparent plastic surface layer 2, strengthen pattern effect simultaneously.In the utility model, described patterned layer 3 can be ink layer, and it can form by printing, and the corresponding printing ink layer that forms, also can form by spraying, the corresponding spraying ink layer that forms.For further simplifying the preparation technology of described cabinet door composite panel, in the utility model, described patterned layer 3 also can directly adopt various wallpapers common in prior art or pattern cloth, but is not limited to this.
As a kind of preferred embodiment of the present utility model, as shown in Fig. 2-Fig. 4, described transparent plastic surface layer 2 is provided with hardened layer 4 away from a side of plastic base 1.By the setting of this hardened layer 4, can guarantee that this cabinet door composite panel surface is not scratched, improve application life.
In the utility model, described hardened layer 4 can be by directly carrying out cure process formation on the surface of transparent plastic surface layer 2.For example, described hardened layer 4 can be physical vapour deposition (PVD) layer or ultraviolet ink solidification layer.Accordingly, described physical vapour deposition (PVD) layer is processed formation by transparent plastic surface layer 2 surfaces being carried out to PVD, and ultraviolet ink solidification layer can solidify to form after first applying UV ink on transparent plastic surface layer 2 surfaces.Wherein, described PVD treatment process is well known to those skilled in the art, and UV ink also can directly adopt various UV ink common in prior art, and the utility model is not particularly limited.The thickness of described hardened layer 4, without excessive, only needs it can make described cabinet door composite panel surface have certain degree of hardness energy scratch resistance.Under preferable case, the thickness of described hardened layer 4 is 0.01mm ~ 0.05mm.
As a kind of preferred embodiment of the present utility model, between described transparent plastic surface layer 2 and plastic base 1, be also provided with gluing layer (attached not shown).By the setting of this gluing layer, can further increase the adhesive power between transparent plastic surface layer 2 and plastic base 1, thereby guarantee the integrally-built stability of cabinet door composite panel.As previously mentioned, described transparent plastic surface layer 2 has patterned layer 3 near a side of plastic base 1, in the time that this patterned layer 3 is ink layer, because ink layer is well attached on transparent plastic surface layer 2 or plastic base 1, therefore, gluing layer can only be arranged between patterned layer 3 and plastic base 1 or patterned layer 3 and transparent plastic surface layer 2 herein.
Be wallpaper or pattern cloth and work as patterned layer 3, for making also there is good adhesive power between patterned layer 3 and transparent plastic surface layer 2, can between transparent plastic surface layer 2 and patterned layer 3 and between patterned layer 3 and plastic base 1, gluing layer be all set, guarantee that transparent plastic surface layer 2, patterned layer 3 and plastic base 1 are every and adjacent there is good adhesive power between two-layer.
In the utility model, the various adhesives that the adhesive that described gluing layer adopts can directly be known to the skilled person, can directly adopt and be purchased product, and the utility model is not particularly limited.Generally, described adhesive is made up of multiple alkane and high viscosity synthetic rubber,, containing formalin, does not meet export standard.The consumption of described adhesive is without excessive, and under preferable case, it is 0.1mm ~ 0.6mm that the consumption of adhesive makes the thickness of the gluing layer forming.
The utility model also provides a kind of preparation method of described cabinet door composite panel, comprises the following steps:
S10, by extruding-out process respectively moulding obtain plastic base and the transparent plastic surface layer of hollow structure;
S20, form patterned layer on another surface of transparent plastic surface layer, or form patterned layer on one of plastic base surface;
Compressing after the plastic base laminating that S30, one side and the step S10 transparent plastic surface layer in step S20 to patterned layer obtain, or plastic base in step S20 is had after a surface laminating of the one side of patterned layer and transparent plastic surface layer compressingly, obtain described cabinet door composite panel.
Wherein, plastic base and transparent plastic surface layer all can prepare by extruding-out process, are directly extruded into required form by plastic extruder, and the utility model is not particularly limited, and repeats no more herein.
Described patterned layer as previously mentioned, can be ink layer, also can be wallpaper or pattern cloth.Therefore, accordingly, form the method for patterned layer and can be: by required pattern printing or spraying ink, form corresponding pattern layer after curing on a surface of transparent plastic surface layer or plastic base; Or, also can directly lay wallpaper or the pattern cloth with required pattern on a surface of transparent plastic surface layer.
As previously mentioned, as a kind of preferred embodiment of the present utility model, also can on transparent plastic surface layer, form one deck hardened layer to improve the surface scratch resistance energy of described cabinet door composite panel, therefore in the utility model, also be included in the step of a surface that does not form patterned layer of transparent plastic surface layer being carried out before step S30 cure process.Accordingly, when by the transparent plastic surface layer after this cure process and plastic base laminating, guarantee that the hardened layer forming through cure process of this transparent plastic surface layer is away from a side of plastic base, even if the one side of the unhardened processing of transparent plastic surface layer is fitted with plastic base.
For further increasing the adhesive power between transparent plastic surface layer and plastic base, as previously mentioned, between described transparent plastic surface layer and plastic base, be also provided with gluing layer.Particularly, between step S20 and S30, after transparent plastic surface layer or plastic base surface formation patterned layer, the surface spraying adhesive that is also included in transparent plastic surface layer or plastic base forms the step of gluing layer, and this surface is transparent plastic surface layer and plastic base surface (being the one side that transparent plastic surface layer or plastic base have patterned layer) to be fit.
More preferably in situation, when patterned layer is wallpaper or pattern cloth, in the time wallpaper or pattern cloth being attached to transparent plastic surface layer surperficial, also can first first spray layer of adhesive in the respective surfaces of transparent plastic surface layer, and then laminating wallpaper or pattern cloth, thereby also form gluing layer between wallpaper and transparent plastic surface layer or pattern cloth and transparent plastic surface layer.
Finally, the utility model provides a kind of wardrobe, and described wardrobe comprises cabinet door, and the structure of described cabinet door as shown in Figure 1, specifically comprises cabinet door face board 100 and for assembling the metal edge frame 200 of described cabinet door face board 100; Wherein, the cabinet door composite panel that described cabinet door face board 100 provides for the utility model.The wardrobe of the cabinet door composite panel that employing the utility model provides can correspondingly alleviate the quantity of assembling metal edge frame and other accessory, thereby reduces wardrobe cost, and carrying is conveniently installed.
In the utility model, described cabinet Men Jike thinks portable cabinet door, can be also plug-type cabinet door.Under preferable case, described cabinet door is mobile cabinet door.Wherein, described metal edge frame 200 can directly adopt common various frames of the prior art, for example, can adopt aluminum alloy frame, but be not limited to this.
Clearer for technical problem, technical scheme and beneficial effect that the utility model is solved, below in conjunction with embodiment, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
(1) adopt plastic extruder to extrude respectively and obtain the PP plastic base of honeycombed hollow structure that thickness is 6mm and the PC transparent plastic sheet that thickness is 1mm.
(2) PVD processing is carried out in PC transparent plastic sheet surface, form on this surface the PVD hardened layer that thickness is 0.01mm.Then adopt chromatic printing machine to the another side of PC transparent plastic sheet according to required pattern printing-ink, after solidifying, form patterned layer on this surface.
(3) there is at PC transparent plastic sheet the adhesive that the surface spraying thickness of patterned layer is 0.2mm; Then by the PP plastic base laminating of this surface and step (1), and automatically glue together by roller, cut into after required size, obtain thering is Fig. 2, the cabinet door composite panel S1 of structure shown in Fig. 3.
(1) adopt plastic extruder to extrude respectively and obtain the PP plastic base of honeycombed hollow structure that thickness is 6mm and the PC transparent plastic sheet that thickness is 1mm.
(2) then adopt chromatic printing machine to PC transparent plastic sheet surface according to required pattern printing-ink, after solidifying, form patterned layer on this surface.
(3) there is at PC transparent plastic sheet the adhesive that the surface spraying thickness of patterned layer is 0.2mm; Then the PP plastic base of this surface and step (1) is fitted, and automatically glue together by roller, cut into after required size, obtain the cabinet door composite panel S2 of the present embodiment.
(1) adopt plastic extruder to extrude respectively and obtain the PVC plastic base of honeycombed hollow structure that thickness is 6mm and the PMMA overlay that thickness is 0.03mm.
(2) PMMA overlay surface is applied to UV ink and then solidify and process, form on this surface the UV hardened layer that thickness is 0.01mm.Then adopt electrostatic sprayer to spray ink to PVC plastic base surface according to required pattern, after solidifying, form patterned layer on this surface.
(3) there is at PVC plastic base the adhesive that the surface spraying thickness of patterned layer is 0.2mm; Then by the one side laminating of this surface and the unhardened processing of PMMA overlay, and automatically glue together by roller, cut into after required size, obtain thering is Fig. 2, the cabinet door composite panel S3 of structure shown in Fig. 3.
(1) adopt plastic extruder to extrude respectively and obtain the PP plastic base of criss-cross hollow structure that thickness is 6mm and the PS transparent plastic sheet that thickness is 1mm.
(2) PVD processing is carried out in PS transparent plastic sheet surface, form on this surface the PVD hardened layer that thickness is 0.01mm.Then lay on another surface of PS transparent plastic sheet the wallpaper with required pattern that carries glue-line, after being adjacent to, form patterned layer on this surface of PS transparent plastic sheet.
(3) there is at PS transparent plastic sheet the adhesive that the surface spraying thickness of patterned layer is 0.2mm; Then the PP plastic base of this surface and step (1) is fitted, and automatically glue together by roller, cut into after required size, obtain having the cabinet door composite panel S4 of structure shown in Fig. 4.
Embodiment 5
(1) adopt plastic extruder to extrude respectively and obtain the PVC plastic base of criss-cross hollow structure that thickness is 6mm and the MS overlay that thickness is 0.03mm.
(2) MS overlay surface is applied to UV ink and then solidify and process, form on this surface the UV hardened layer that thickness is 0.01mm.Then the adhesive that is 0.2mm at another surperficial first coating thickness of MS overlay, then lays the pattern cloth with required pattern, and after being adjacent to, this surface at MS overlay forms patterned layer.
(3) at an adhesive that surface spraying thickness is 0.2mm of PVC plastic base, then this surface and MS overlay are there is to the surface laminating of patterned layer, and automatically glue together by roller, cut into after required size, obtain having the cabinet door composite panel S5 of structure shown in Fig. 4.
Performance test
Adopt some accessories that aforementioned cabinet door composite panel S1-S5 is assembled with aluminum alloy frame respectively, prepare the mobile cabinet door with structure shown in Fig. 1 of same size (2315mm × 1013mm), be designated as respectively S10-S40.Then adopting IKEA(IKEA) toughened glass panel on sales field tests as a comparison, and preparation and S10-S40 have the mobile cabinet door PAX2.5G of same size and structure.Record each cabinet door gross weight and cabinet door assembling total time, result is as shown in table 1.
Table 1
Can find out from the test result of upper table 1, when the cabinet door composite panel that employing the utility model provides is made wardrobe sliding door, the gross weight of cabinet door is also corresponding lighter, assembles this cabinet door required time also shorter, its required number of fitting parts also can reduce greatly simultaneously, and cost of manufacture is reduced greatly.As a kind of preferred embodiment of the present utility model, when the cabinet door composite panel surface that the utility model provides has hardened layer, it has texture and scratch resistant performance with tempered glass same effect, and pattern is vivider true to nature compared to toughened glass panel.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (12)
1. a cabinet door composite panel, is characterized in that, described cabinet door composite panel comprises plastic base and the transparent plastic surface layer of hollow structure; Between described plastic base and transparent plastic surface layer, be also provided with patterned layer.
2. cabinet door composite panel according to claim 1, is characterized in that, the thickness of described plastic base is 2mm ~ 12mm.
3. cabinet door composite panel according to claim 1, is characterized in that, described plastic base is honeycombed hollow structure or criss-cross hollow structure.
4. cabinet door composite panel according to claim 1, is characterized in that, described transparent plastic surface layer is transparent plastic sheet or overlay; The thickness of described transparent plastic sheet is 0.8mm ~ 1mm, the thickness 0.1mm ~ 0.5mm of described overlay.
5. cabinet door composite panel according to claim 1, is characterized in that, described patterned layer is any one in ink layer, wallpaper or pattern cloth; Described ink layer is printing ink layer or spraying ink layer.
6. cabinet door composite panel according to claim 1, is characterized in that, described transparent plastic surface layer is provided with hardened layer away from a side of plastic base.
7. cabinet door composite panel according to claim 6, is characterized in that, the thickness of described hardened layer is 0.01mm ~ 0.05mm.
8. cabinet door composite panel according to claim 1, is characterized in that, between described transparent plastic surface layer and plastic base, is also provided with gluing layer.
9. cabinet door composite panel according to claim 10, is characterized in that, described gluing layer is between patterned layer and plastic base.
10. according to the cabinet door composite panel described in claim 10 or 11, it is characterized in that, the thickness of described gluing layer is 0.1mm ~ 0.6mm.
11. 1 kinds of wardrobes, described wardrobe comprises cabinet door, described cabinet door comprises cabinet door face board and for assembling the metal edge frame of described cabinet door face board; It is characterized in that, described cabinet door face board is the cabinet door composite panel described in claim 1-10 any one.
12. according to the wardrobe of asking described in 11 for right, it is characterized in that, described cabinet door is mobile cabinet door, and described metal edge frame is aluminum alloy frame.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320658313.7U CN203613976U (en) | 2013-10-24 | 2013-10-24 | Wardrobe door composite panel and wardrobe |
| PCT/CN2014/087330 WO2015058608A1 (en) | 2013-10-24 | 2014-09-24 | Composite panel for cabinet door, preparation method therefor and garderobe having same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320658313.7U CN203613976U (en) | 2013-10-24 | 2013-10-24 | Wardrobe door composite panel and wardrobe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203613976U true CN203613976U (en) | 2014-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320658313.7U Expired - Lifetime CN203613976U (en) | 2013-10-24 | 2013-10-24 | Wardrobe door composite panel and wardrobe |
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| Country | Link |
|---|---|
| CN (1) | CN203613976U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104563793A (en) * | 2013-10-24 | 2015-04-29 | 比亚迪股份有限公司 | Composite panel of cabinet door, manufacturing method of composite panel and wardrobe |
| WO2015058608A1 (en) * | 2013-10-24 | 2015-04-30 | 比亚迪股份有限公司 | Composite panel for cabinet door, preparation method therefor and garderobe having same |
| WO2017041150A1 (en) * | 2015-09-09 | 2017-03-16 | Moreira Meira Diesley | Arrangement applied to a polymer matrix composite for manufacturing doors, partitions, furniture, inter alia |
| CN106630676A (en) * | 2016-12-14 | 2017-05-10 | 刘秋媛 | Spray-colored glass as well as production process and application |
-
2013
- 2013-10-24 CN CN201320658313.7U patent/CN203613976U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104563793A (en) * | 2013-10-24 | 2015-04-29 | 比亚迪股份有限公司 | Composite panel of cabinet door, manufacturing method of composite panel and wardrobe |
| WO2015058608A1 (en) * | 2013-10-24 | 2015-04-30 | 比亚迪股份有限公司 | Composite panel for cabinet door, preparation method therefor and garderobe having same |
| WO2017041150A1 (en) * | 2015-09-09 | 2017-03-16 | Moreira Meira Diesley | Arrangement applied to a polymer matrix composite for manufacturing doors, partitions, furniture, inter alia |
| CN106630676A (en) * | 2016-12-14 | 2017-05-10 | 刘秋媛 | Spray-colored glass as well as production process and application |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140528 |