CN203613026U - High suspended solid anaerobic digestion device - Google Patents

High suspended solid anaerobic digestion device Download PDF

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CN203613026U
CN203613026U CN201320668677.3U CN201320668677U CN203613026U CN 203613026 U CN203613026 U CN 203613026U CN 201320668677 U CN201320668677 U CN 201320668677U CN 203613026 U CN203613026 U CN 203613026U
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wall
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collecting cap
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李再兴
李贵霞
刘春�
钟为章
李伟
杨景亮
陈晓轩
李宁
秦学
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Hebei University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
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Abstract

本实用新型属于环保处理设备技术领域,涉及一种高悬浮固体厌氧消化装置,它包括进料管道、内筒区、外筒区、三相分离区、混合区、出水管道、排泥管道、沼气收集管道、取样检测口等。所述进料管道是将悬浮固体直接送入内筒区,在内筒区内通过反应产生的上升沼气气流和机械桨叶助推双重动力作用将厌氧污泥、悬浮固体进行混合提升,然后混合液进入三相分离区;在三相分离区,废水溢流由出水管道排出,沼气上升进入沼气收集管道,污泥沉降经外筒区进入混合区;部分污泥在上述推力作用下进入内筒区形成内部环流,过剩污泥由污泥管道排出。本实用新型装置可用于处理含高悬浮固体废水、剩余污泥、生活垃圾等,其社会、环境及经济效益显著。

The utility model belongs to the technical field of environmental protection treatment equipment, and relates to a high-suspended solid anaerobic digestion device, which includes a feed pipe, an inner cylinder area, an outer cylinder area, a three-phase separation area, a mixing area, an outlet pipe, a mud discharge pipe, Biogas collection pipes, sampling and testing ports, etc. The feed pipeline is to directly send the suspended solids into the inner cylinder area, and the anaerobic sludge and suspended solids are mixed and lifted by the rising biogas flow generated by the reaction in the inner cylinder area and the dual power of the mechanical paddle boost, and then The mixed liquid enters the three-phase separation area; in the three-phase separation area, the overflow of waste water is discharged from the outlet pipe, the biogas rises into the biogas collection pipe, and the sludge settles and enters the mixing area through the outer cylinder area; part of the sludge enters the inner chamber under the action of the above thrust. The cylinder area forms an internal circulation, and the excess sludge is discharged from the sludge pipeline. The device of the utility model can be used for treating waste water containing high suspended solids, excess sludge, domestic garbage, etc., and has remarkable social, environmental and economic benefits.

Description

一种高悬浮固体厌氧消化装置A high suspended solids anaerobic digestion device

技术领域technical field

本实用新型属于环保处理设备技术领域,涉及一种高悬浮固体厌氧消化装置,采用厌氧消化方法处理含高悬浮固体废水、剩余污泥、畜禽粪便、餐厨垃圾或生活垃圾等。The utility model belongs to the technical field of environmental protection treatment equipment, and relates to a high-suspended-solid anaerobic digestion device, which uses an anaerobic digestion method to treat waste water containing high-suspended solids, excess sludge, livestock and poultry manure, kitchen waste or domestic waste.

背景技术Background technique

对于高悬浮固体废水、剩余污泥、畜禽粪便、餐厨垃圾或生活垃圾等的有机质厌氧消化处理,为了保证良好的厌氧发酵效果,必须使处理对象中的悬浮固体与厌氧污泥的充分接触与反应,同时保证厌氧消化罐中能够维持足够的活性污泥。但目前应用最广的传统厌氧消化罐采用一体式不分隔装置,厌氧消化、三相分离均在同一反应区内进行;同时,当处理对象进入到反应区后,主要依靠处理对象所剩余的进料压力和在反应区设置的机械搅拌装置或压缩沼气搅拌管道来进行搅拌。这样设置方式使得目前国内外广泛应用的厌氧消化罐存在以下问题:(1)悬浮固体与厌氧污泥接触不充分,从而影响处理效果;(2)由于三相分离设备与反应区没有明显界限,且设计较为简单,固、液、气分离效果不好;(3)厌氧污泥不能快速回流到反应区,且大量厌氧污泥随厌氧消化液流出厌氧消化罐,造成厌氧消化罐中的厌氧污泥浓度偏低且污泥龄较短。For the anaerobic digestion treatment of organic matter such as high-suspended solid wastewater, excess sludge, livestock and poultry manure, kitchen waste or domestic waste, in order to ensure a good anaerobic fermentation effect, it is necessary to make the suspended solids in the treatment object and anaerobic sludge Full contact and reaction, while ensuring that sufficient activated sludge can be maintained in the anaerobic digestion tank. However, the most widely used traditional anaerobic digestion tank currently adopts an integrated non-separated device, and anaerobic digestion and three-phase separation are all carried out in the same reaction zone; The feed pressure and the mechanical stirring device or compressed biogas stirring pipeline set in the reaction zone are used for stirring. This setting method causes the following problems in the anaerobic digestion tanks widely used at home and abroad: (1) The contact between the suspended solids and the anaerobic sludge is not sufficient, which affects the treatment effect; (2) The three-phase separation equipment and the reaction zone are not obvious (3) The anaerobic sludge cannot be quickly returned to the reaction zone, and a large amount of anaerobic sludge flows out of the anaerobic digestion tank with the anaerobic digestion liquid, causing anaerobic The anaerobic sludge concentration in the oxygen digester is low and the sludge age is short.

鉴于此,设计一种新型的厌氧消化罐,使其具有独立的反应区和三相分离区,并设置专门的搅拌混合设备和三相分离措施,提高厌氧污泥的回流率和延长厌氧污泥的污泥龄,最终保证高效的厌氧消化效果,这是非常必要的。In view of this, a new type of anaerobic digestion tank is designed to have an independent reaction zone and three-phase separation zone, and special mixing equipment and three-phase separation measures are set up to increase the return rate of anaerobic sludge and prolong the anaerobic sludge. It is very necessary to ensure the sludge age of aerobic sludge to ensure efficient anaerobic digestion effect.

实用新型内容Utility model content

本实用新型针对含高悬浮固体废水、剩余污泥、畜禽粪便、餐厨垃圾或生活垃圾等处理装置存在的高活性厌氧污泥难以在系统中有效保持的不足,提供一种高悬浮固体厌氧消化装置。此装置的应用可以实现处理对象中悬浮固体与厌氧污泥的高效充分混合与接触,同时减少厌氧污泥流失,维持厌氧消化罐中的较高的厌氧污泥浓度与较长的厌氧污泥龄,提高设备的容积利用率,提高处理含高悬浮固体废水、剩余污泥、畜禽粪便、餐厨垃圾或生活垃圾等的效果,并有效收集沼气实现资源化利用。The utility model aims at the problem that it is difficult to effectively maintain the highly active anaerobic sludge in the system in the treatment devices of waste water containing high suspended solids, excess sludge, livestock and poultry manure, kitchen waste or domestic waste, and provides a high suspended solids Anaerobic digestion unit. The application of this device can realize the efficient and full mixing and contacting of suspended solids and anaerobic sludge in the treatment object, reduce the loss of anaerobic sludge at the same time, maintain a high concentration of anaerobic sludge in the anaerobic digestion tank and a long time Anaerobic sludge age, improve the volume utilization rate of equipment, improve the effect of treating wastewater containing high suspended solids, excess sludge, livestock and poultry manure, kitchen waste or domestic waste, and effectively collect biogas for resource utilization.

本实用新型采用以下技术方案予以实现:The utility model is realized by adopting the following technical solutions:

本实用新型一种高悬浮固体厌氧消化装置,它包括进料管道、内筒区、外筒区、混合区、三相分离区、直筒泥水分离区、直筒集气帽、沼气收集管道、出水管道、排泥管道、取样检测口。The utility model is a highly suspended solid anaerobic digestion device, which comprises a feed pipeline, an inner cylinder area, an outer cylinder area, a mixing area, a three-phase separation area, a straight cylinder mud-water separation area, a straight cylinder gas collection cap, a biogas collection pipe, and a water outlet Pipelines, mud discharge pipes, sampling and testing ports.

所述内筒区、外筒区为圆筒体形状,且内筒区同心置于外筒区的内部,所述内筒区、外筒区的下部焊连接混合区,所述混合区为锥形体形状,所述混合区由下方的底板和侧面的底侧板围成,其锥形体与水平方向的倾角为度;所述混合区的底侧板的上端与外筒壁焊接连接,所述底板的正中央下部开设连接有排泥管道;所述内筒区、外筒区的上部为三相分离区。The inner cylinder area and the outer cylinder area are in the shape of a cylinder, and the inner cylinder area is placed concentrically inside the outer cylinder area. The lower parts of the inner cylinder area and the outer cylinder area are welded to the mixing area, and the mixing area is a cone. Body shape, the mixing zone is surrounded by the bottom plate below and the bottom side plate on the side, and the inclination angle between the cone and the horizontal direction is 1 degree; the upper end of the bottom side plate of the mixing zone is welded to the outer cylinder wall, and the The lower part of the center of the bottom plate is connected with a mud discharge pipe; the upper part of the inner cylinder area and the outer cylinder area is a three-phase separation area.

所述内筒区设置在气流机械双助推内循环式高悬浮固体厌氧消化装置的中心位置,所述内筒区由下向上设置有螺旋推流桨和机械搅拌桨,所述螺旋推流桨和机械搅拌桨由设置在直筒集气帽顶部中心的电机通过桨轴连接并驱动;所述内筒区由钢板与外筒区隔开,该钢板形成内筒壁,内筒壁由内筒上支架和内筒下支架焊接于外筒壁上,其中内筒上支架和内筒下支架均垂直于内筒并水平四个方向布置四根;The inner cylinder area is set at the center of the air-flow mechanical double-boosting internal circulation high-suspended solids anaerobic digestion device, and the inner cylinder area is provided with a spiral propulsion impeller and a mechanical stirring impeller from bottom to top, and the spiral propulsion flow The paddle and the mechanical stirring paddle are connected and driven by a motor set at the top center of the straight air collecting cap through the paddle shaft; the inner cylinder area is separated from the outer cylinder area by a steel plate, which forms the inner cylinder wall, and the inner cylinder wall is formed by the inner cylinder The upper bracket and the lower bracket of the inner cylinder are welded on the wall of the outer cylinder, and the upper bracket of the inner cylinder and the lower bracket of the inner cylinder are perpendicular to the inner cylinder and arranged four horizontally in four directions;

所述三相分离区为上部圆筒状、下部为倒圆锥台状,所述三相分离区包括锥形导流板、倒锥反射板、直筒泥水分离区外壁、导流槽、直筒集气帽与直筒泥水分离区;位于上部的直筒泥水分离区外壁与下部的倒锥形反射板连接,并围成三相分离区的外部形状,所述倒锥形反射板的下端与外筒壁焊接连接,倒锥形反射板的上端与直筒泥水分离区外壁焊接连接,所述倒锥形反射板倾斜度沿竖直向中心轴方向呈45度角。The three-phase separation zone is cylindrical at the top and inverted truncated cone at the bottom. The three-phase separation zone includes a conical deflector, an inverted conical reflector, the outer wall of the straight-tube mud-water separation zone, a diversion groove, and a straight-tube gas collector. The cap and the straight cylinder mud-water separation zone; the outer wall of the straight cylinder mud-water separation zone at the upper part is connected with the lower inverted conical reflective plate, and forms the external shape of the three-phase separation zone, and the lower end of the inverted conical reflective plate is welded to the outer cylinder wall Connection, the upper end of the inverted conical reflector is welded to the outer wall of the straight mud-water separation zone, and the inclination of the inverted conical reflector is 45 degrees along the vertical direction to the central axis.

所述直筒集气帽为圆直筒帽形,并位于所述三相分离区内的中心上部,所述直筒集气帽由直筒集气帽外侧壁和直筒集气帽顶板围成,所述直筒集气帽由一端固定于直筒集气帽外侧壁上、另一端焊接安装于直筒泥水分离区外壁上的直筒集气帽支架固定,所述直筒集气帽支架沿圆周水平四个方向布置共四根,且均垂直于直筒集气帽外壁,所述直筒集气帽顶板上侧部开孔,并设置连接有沼气收集管道。The straight gas collecting cap is in the shape of a round straight cap and is located at the upper center of the three-phase separation zone. The straight gas collecting cap is surrounded by the outer wall of the straight gas collecting cap and the top plate of the straight gas collecting cap. The gas collecting cap is fixed by a straight gas collecting cap bracket with one end fixed on the outer wall of the straight gas collecting cap and the other end welded and installed on the outer wall of the straight tube mud-water separation area. The straight gas collecting cap brackets are arranged in four horizontal directions along the circumference. Roots, and are all perpendicular to the outer wall of the straight gas collecting cap, the upper side of the straight gas collecting cap has a hole, and is connected with a biogas collection pipe.

所述锥形导流板的上端沿圆周方向与直筒集气帽的下端焊接相连,并与直筒集气帽外侧壁呈135度设置,所述锥形导流板的下端焊接于锥形导流板支架上,所述锥形导流板支架沿水平方向呈45度角焊接于倒锥形反射板上并沿圆周水平四个方向布置共四根。The upper end of the conical deflector is welded to the lower end of the straight gas collecting cap along the circumferential direction, and is set at an angle of 135 degrees to the outer wall of the straight gas collecting cap, and the lower end of the conical deflector is welded to the conical deflector On the plate support, the conical deflector support is welded to the inverted conical reflector at an angle of 45 degrees along the horizontal direction, and a total of four are arranged along the four horizontal directions of the circumference.

所述导流槽为锥形导流板与倒锥形反射板之间的缝隙。The guide groove is the gap between the conical guide plate and the inverted conical reflector.

所述直筒泥水分离区为直筒集气帽外侧壁、锥形导流板、倒锥形反射板、直筒泥水分离区外壁所围成的区域,所述直筒泥水分离区外壁的中上部位置沿圆周向中心方向设置有溢流槽;所述溢流槽连接出水管道。The straight-tube mud-water separation zone is the area surrounded by the outer wall of the straight-tube air collecting cap, the conical deflector, the inverted conical reflector, and the outer wall of the straight-tube mud-water separation zone. An overflow tank is arranged toward the center; the overflow tank is connected to the water outlet pipe.

所述外筒壁上还设有取样检测口。A sampling and testing port is also provided on the wall of the outer cylinder.

所述外筒壁的侧下部设置有进料管道,并设有阀门;所述进料管道的出口设置在内筒区底部中心位置,并设有布水装置。The lower side of the outer cylinder wall is provided with a feed pipe and a valve; the outlet of the feed pipe is arranged at the center of the bottom of the inner cylinder area, and a water distribution device is provided.

优选的,机械搅拌桨为板框式。Preferably, the mechanical stirring paddle is plate and frame type.

优选的,所述装置的各部件均采用不锈钢板。Preferably, all components of the device are made of stainless steel plates.

优选的,所述取样检测口与外筒壁焊接连接,所述取样检测口沿外筒壁由上向下竖直平均布置四个。Preferably, the sampling and detection ports are welded to the outer cylinder wall, and four sampling and detection ports are arranged vertically and evenly along the outer cylinder wall from top to bottom.

优选的,所述布水装置采用大阻力配水系统。Preferably, the water distribution device adopts a large resistance water distribution system.

本实用新型与现有技术相比,具有以下显著优点:Compared with the prior art, the utility model has the following significant advantages:

本实用新型用于处理含高悬浮固体废水、剩余污泥、畜禽粪便、餐厨垃圾或生活垃圾等,其应用对象针对性强,且在装置内部提供内外两个反应筒区,并在内筒提供了一种气流机械双助推装置,形成了气流与机械搅拌双助推的效果,使得处理对象中悬浮固体与活性污泥进行了高效充分接触,加强了装置中泥水混合效果,提高了厌氧污泥内循环回流效率;同时本装置中设置的三相分离装置提高了固、液、气的三相分离效果,减少了活性污泥的流失,提高了装置中活性污泥的浓度,延长了活性污泥的污泥龄,最终可以高效的处理含高悬浮固体废水、畜禽粪便、餐厨垃圾、剩余污泥或生活垃圾等,并有效收集沼气。The utility model is used for treating waste water containing high suspended solids, excess sludge, livestock and poultry manure, kitchen waste or domestic waste, etc., and its application object is highly targeted, and two reaction cylinder areas, inside and outside, are provided inside the device, and inside and outside The barrel provides an airflow mechanical double booster device, forming the double booster effect of airflow and mechanical agitation, making the suspended solids in the treatment object and activated sludge contact efficiently and fully, strengthening the mixing effect of mud and water in the device, and improving the Anaerobic sludge internal circulation and return efficiency; at the same time, the three-phase separation device installed in this device improves the three-phase separation effect of solid, liquid and gas, reduces the loss of activated sludge, and increases the concentration of activated sludge in the device. The sludge age of activated sludge is extended, and finally it can efficiently treat wastewater containing high suspended solids, livestock and poultry manure, kitchen waste, residual sludge or domestic waste, etc., and effectively collect biogas.

本实用新型装置的应用可提含高悬浮固体废水、剩余污泥、畜禽粪便、餐厨垃圾或生活垃圾等的厌氧消化效率,减少高活性厌氧污泥流失,实现了有机废弃物的资源化利用,减少了固体废物的排放,同时实现了节能减排、降低工作时间、提高工作效率的目标,实现有机废弃物的资源化利用,其社会、环境及经济效益显著。The application of the device of the utility model can improve the anaerobic digestion efficiency of wastewater containing high suspended solids, excess sludge, livestock and poultry manure, kitchen garbage or domestic garbage, reduce the loss of highly active anaerobic sludge, and realize the recovery of organic waste. The utilization of resources reduces the discharge of solid waste, and at the same time achieves the goals of energy saving and emission reduction, reducing working hours, and improving work efficiency, and realizes the resource utilization of organic waste. Its social, environmental and economic benefits are remarkable.

附图说明Description of drawings

图1是传统压缩沼气搅拌式厌氧消化罐结构示意图Figure 1 is a schematic diagram of the structure of a traditional compressed biogas stirred anaerobic digester

图2是传统机械搅拌式厌氧消化罐结构示意图Figure 2 is a schematic diagram of the structure of a traditional mechanically stirred anaerobic digestion tank

图3是本实用新型高悬浮固体厌氧消化装置的正视图Fig. 3 is the front view of the utility model high suspended solids anaerobic digestion device

图4是本实用新型高悬浮固体厌氧消化装置的俯视图Fig. 4 is a top view of the utility model high suspended solids anaerobic digestion device

图5是本实用新型高悬浮固体厌氧消化装置的运行原理图Figure 5 is a schematic diagram of the operation of the utility model high suspended solids anaerobic digestion device

具体实施方式Detailed ways

下面参照附图对本实用新型具体实施方式进行详细说明。The specific embodiment of the utility model will be described in detail below with reference to the accompanying drawings.

图1为传统压缩沼气搅拌式厌氧消化罐结构示意图,图2为传统机械搅拌式厌氧消化罐结构示意图。Figure 1 is a schematic structural diagram of a traditional compressed biogas agitated anaerobic digester, and Figure 2 is a schematic structural diagram of a traditional mechanically agitated anaerobic digester.

参见图3至图5,图中各部件标号为:Referring to Fig. 3 to Fig. 5, each component label in the figure is:

进料管道1、外筒区2、内筒区3、螺旋推流桨4、机械搅拌桨5、桨轴6、内筒壁7、锥形导流板支架8、锥形导流板9、倒锥形反射板10、直筒泥水分离区外壁11、溢流槽12、直筒集气帽支架13、直筒集气帽外侧壁14、直筒集气帽外顶板15、电机16、沼气收集管道17、直筒集气帽18、出水管道19、直筒泥水分离区20、导流槽21、内筒上支架22、内筒下支架23、外筒壁24、排泥管道25、混合区26、取样检测口27、三相分离区28、底板29、底侧板30、原料管线31、厌氧消化罐出水回流管线32、调配池33、提升泵34、换热器35、进料管线36、气流机械双助推内循环式高悬浮固体厌氧消化装置37、沼气收集管线38、沼气收集装置39、污泥管线40、厌氧消化罐出水管线41。Feed pipe 1, outer cylinder area 2, inner cylinder area 3, screw propulsion paddle 4, mechanical stirring paddle 5, paddle shaft 6, inner cylinder wall 7, conical deflector bracket 8, conical deflector 9, Inverted cone reflector 10, outer wall 11 of straight cylinder mud-water separation area, overflow tank 12, straight cylinder gas collection cap support 13, straight cylinder gas collection cap outer wall 14, straight cylinder gas collection cap outer top plate 15, motor 16, biogas collection pipe 17, Straight gas collecting cap 18, water outlet pipe 19, straight mud-water separation area 20, diversion groove 21, inner cylinder upper bracket 22, inner cylinder lower bracket 23, outer cylinder wall 24, mud discharge pipe 25, mixing area 26, sampling and testing port 27. Three-phase separation area 28, bottom plate 29, bottom side plate 30, raw material pipeline 31, anaerobic digestion tank effluent return pipeline 32, blending tank 33, lift pump 34, heat exchanger 35, feed pipeline 36, air flow mechanical double Boost internal circulation high suspended solids anaerobic digestion device 37 , biogas collection pipeline 38 , biogas collection device 39 , sludge pipeline 40 , anaerobic digestion tank outlet pipeline 41 .

由图3、图4可见,It can be seen from Figure 3 and Figure 4 that

本实用新型一种高悬浮固体厌氧消化装置,它包括进料管道1、内筒区3、外筒区2、混合区26、三相分离区28、直筒泥水分离区20、直筒集气帽18、沼气收集管道17、出水管道19、排泥管道25、取样检测口27。The utility model is a highly suspended solid anaerobic digestion device, which comprises a feed pipeline 1, an inner cylinder area 3, an outer cylinder area 2, a mixing area 26, a three-phase separation area 28, a straight cylinder mud-water separation area 20, and a straight cylinder gas collecting cap 18. Biogas collection pipeline 17, water outlet pipeline 19, sludge discharge pipeline 25, sampling and testing port 27.

所述内筒区3、外筒区2为圆筒体形状,且内筒区3同心置于外筒区2的内部,所述内筒区3、外筒区2的下部焊连接混合区26,所述混合区26为锥形体形状,所述混合区26由下方的底板29和侧面的底侧板30围成,其锥形体与水平方向的倾角为15度;所述混合区26的底侧板30的上端与外筒壁24焊接连接,所述底板29的正中央下部开设连接有排泥管道25;所述内筒区3、外筒区2的上部为三相分离区28。The inner cylinder area 3 and the outer cylinder area 2 are in the shape of a cylinder, and the inner cylinder area 3 is concentrically placed inside the outer cylinder area 2, and the lower parts of the inner cylinder area 3 and the outer cylinder area 2 are welded to the mixing area 26 , the mixing zone 26 is in the shape of a cone, and the mixing zone 26 is surrounded by the bottom plate 29 below and the bottom side plate 30 of the side, and the inclination angle between the cone and the horizontal direction is 15 degrees; the bottom of the mixing zone 26 The upper end of the side plate 30 is welded to the outer cylinder wall 24 , and the central lower part of the bottom plate 29 is connected with a mud discharge pipe 25 ; the upper part of the inner cylinder area 3 and the outer cylinder area 2 is a three-phase separation area 28 .

所述内筒区3设置在气流机械双助推内循环式高悬浮固体厌氧消化装置的中心位置,所述内筒区3由下向上设置有螺旋推流桨4和机械搅拌桨5,所述螺旋推流桨4和机械搅拌桨5由设置在直筒集气帽18顶部中心的电机16通过桨轴6连接并驱动;所述内筒区3由钢板与外筒区2隔开,该钢板形成内筒壁7,内筒壁7由内筒上支架22和内筒下支架23焊接于外筒壁24上,其中内筒上支架22和内筒下支架23均垂直于内筒并水平四个方向布置四根;The inner cylinder area 3 is set at the center of the airflow mechanical double booster internal circulation type high-suspended solids anaerobic digestion device, and the inner cylinder area 3 is provided with a propeller impeller 4 and a mechanical stirring impeller 5 from bottom to top. The propeller propeller 4 and the mechanical stirring paddle 5 are connected and driven by the motor 16 arranged at the top center of the straight gas collecting cap 18 through the paddle shaft 6; the inner cylinder area 3 is separated from the outer cylinder area 2 by a steel plate, and the steel plate Form the inner cylinder wall 7, and the inner cylinder wall 7 is welded on the outer cylinder wall 24 by the upper bracket 22 of the inner cylinder and the lower bracket 23 of the inner cylinder, wherein the upper bracket 22 of the inner cylinder and the lower bracket 23 of the inner cylinder are all perpendicular to the inner cylinder and horizontally Arrange four in one direction;

所述三相分离区28为上部圆筒状、下部为倒圆锥台状,所述三相分离区28包括锥形导流板9、倒锥反射板10、直筒泥水分离区外壁11、导流槽21、直筒集气帽18与直筒泥水分离区20;位于上部的直筒泥水分离区外壁11与下部的倒锥形反射板10连接,并围成三相分离区28的外部形状,所述倒锥形反射板10的下端与外筒壁24焊接连接,倒锥形反射板10的上端与直筒泥水分离区外壁11焊接连接,所述倒锥形反射板10倾斜度沿竖直向中心轴方向呈45度角。The three-phase separation zone 28 is cylindrical at the top and inverted truncated cone at the bottom. The three-phase separation zone 28 includes a conical deflector 9, an inverted conical reflector 10, an outer wall 11 of a straight cylinder mud-water separation zone, and a flow guide. Groove 21, straight cylinder gas collecting cap 18 and straight cylinder mud-water separation zone 20; The straight cylinder mud-water separation zone outer wall 11 that is positioned at the upper part is connected with the inverted conical reflective plate 10 of the lower part, and surrounds the external shape of three-phase separation zone 28, and described inverted The lower end of the conical reflector 10 is welded to the outer cylinder wall 24, and the upper end of the inverted conical reflector 10 is welded to the outer wall 11 of the straight cylinder mud-water separation zone. The inclination of the inverted conical reflector 10 is along the direction vertical to the central axis At a 45 degree angle.

所述直筒集气帽18为圆直筒帽形,并位于所述三相分离区28内的中心上部,所述直筒集气帽18由直筒集气帽外侧壁14和直筒集气帽顶板15围成,所述直筒集气帽18由一端固定于直筒集气帽外侧壁14上、另一端焊接安装于直筒泥水分离区外壁11上的直筒集气帽支架13固定,所述直筒集气帽支架13沿圆周水平四个方向布置共四根,且均垂直于直筒集气帽外壁14,所述直筒集气帽顶板15上侧部开孔,并设置连接有沼气收集管道17。The straight gas collecting cap 18 is in the shape of a round straight cap, and is located at the upper center of the three-phase separation zone 28. The straight gas collecting cap 18 is surrounded by the straight gas collecting cap outer wall 14 and the straight gas collecting cap top plate 15. The straight tube gas collecting cap 18 is fixed by a straight tube gas collecting cap bracket 13 with one end fixed on the outer wall 14 of the straight tube gas collecting cap and the other end welded and installed on the outer wall 11 of the straight tube mud-water separation area. 13 are arranged in four horizontal directions along the circumference, and are all perpendicular to the outer wall 14 of the straight gas collecting cap.

所述锥形导流板9的上端沿圆周方向与直筒集气帽18的下端焊接相连,并与直筒集气帽外侧壁14呈135度设置,所述锥形导流板9的下端焊接于锥形导流板支架8上,所述锥形导流板支架8沿水平方向呈45度角焊接于倒锥形反射板10上并沿圆周水平四个方向布置共四根。The upper end of the conical deflector 9 is connected to the lower end of the straight gas collecting cap 18 by welding along the circumferential direction, and is set at 135 degrees with the outer wall 14 of the straight gas collecting cap, and the lower end of the conical deflector 9 is welded on the On the conical deflector bracket 8, the conical deflector bracket 8 is welded to the inverted conical reflector 10 at an angle of 45 degrees along the horizontal direction, and there are four horizontally arranged four directions along the circumference.

所述导流槽21为锥形导流板9与倒锥形反射板10之间的缝隙。The guide groove 21 is a gap between the conical guide plate 9 and the inverted conical reflector 10 .

所述直筒泥水分离区20为直筒集气帽外侧壁14、锥形导流板9、倒锥形反射板10、直筒泥水分离区外壁11所围成的区域,所述直筒泥水分离区外壁11的中上部位置沿圆周向中心方向设置有溢流槽12;所述溢流槽12连接出水管道19。The straight cylinder mud-water separation zone 20 is the area surrounded by the straight cylinder gas-collecting cap outer wall 14, the conical deflector 9, the inverted cone reflector 10, and the straight cylinder mud-water separation zone outer wall 11. The straight cylinder mud-water separation zone outer wall 11 An overflow groove 12 is arranged at the middle and upper part along the circumferential direction to the center; the overflow groove 12 is connected to the water outlet pipe 19 .

所述外筒壁24上还设有取样检测口27。A sampling and testing port 27 is also provided on the outer cylinder wall 24 .

所述外筒壁24的侧下部设置有进料管道1,并设有阀门;所述进料管道1的出口设置在内筒区3底部中心位置,并设有布水装置。The lower part of the outer cylinder wall 24 is provided with a feed pipe 1 and a valve; the outlet of the feed pipe 1 is arranged at the center of the bottom of the inner cylinder area 3 and is provided with a water distribution device.

优选的,机械搅拌桨为板框式。Preferably, the mechanical stirring paddle is plate and frame type.

优选的,所述装置的各部件均采用不锈钢板。Preferably, all components of the device are made of stainless steel plates.

优选的,所述取样检测口27与外筒壁24焊接连接,所述取样检测口27沿外筒壁24由上向下竖直平均布置四个。Preferably, the sampling and detection ports 27 are welded to the outer cylinder wall 24 , and four sampling and detection ports 27 are vertically and evenly arranged along the outer cylinder wall 24 from top to bottom.

优选的,所述布水装置采用大阻力配水系统。。Preferably, the water distribution device adopts a large resistance water distribution system. .

本实用新型装置的运行原理如图5所示:The operating principle of the utility model device is as shown in Figure 5:

原料管道31中的待处理原料进入调配池33进行停留均质后,由泵34将待处理原料加压泵入换热器35进行加温,加温后的原料经进料管线36进入气流机械双助推内循环式高悬浮固体厌氧消化装置37的内筒区3;在内筒区3中悬浮固体与厌氧污泥发生反应产生沼气;然后内筒区3中的废水、沼气、厌氧污泥三者的混合物通过沼气上升气流和螺旋推流桨4、机械搅拌桨5的助推双重动力作用下进行混合提升,进入三相分离区28进行分离。沼气由三相分离区28上溢进入直筒集气帽18,由本实用新型装置上的沼气收集管道17排出后,最终由外设的沼气收集管道38收集进入到沼气收集装置39进行处理利用,沼气收集管道38与本实用新型装置上的沼气收集管道17相连接;泥水混合物由三相分离区28经导流槽21进入直筒泥水分离区20,然后进行泥水分离,最终水由溢流槽12收集然后经本实用新型装置上的出水管道19排出,最终接入外设的厌氧消化罐出水管线41将排出,厌氧消化罐出水管线41连接出水管道19;直筒泥水分离区20中沉降下来的污泥进入外筒区2并回流到混合区26,回流的污泥在在气流机械双助推作用力下回流进入内筒区2形成内循环进行再反应利用,过剩的污泥由排泥管道25排出。排出的污泥由污泥管线40收集进入到后续污泥处理设施,污泥管线40连接排泥管道25。After the raw material to be processed in the raw material pipeline 31 enters the blending pool 33 for residence and homogenization, the pump 34 pumps the raw material to be processed into the heat exchanger 35 for heating, and the heated raw material enters the air flow machine through the feed pipeline 36 The inner cylinder area 3 of the double-boosting internal circulation high-suspended solids anaerobic digestion device 37; the suspended solids in the inner cylinder area 3 react with anaerobic sludge to generate biogas; then the waste water, biogas, anaerobic sludge in the inner cylinder area 3 The mixture of oxygen and sludge is mixed and lifted by the updraft of biogas and boosted by the propeller 4 and the mechanical stirring paddle 5, and enters the three-phase separation zone 28 for separation. The biogas overflows from the three-phase separation area 28 and enters the straight cylinder gas collecting cap 18. After being discharged from the biogas collection pipe 17 on the device of the utility model, it is finally collected by the peripheral biogas collection pipe 38 and enters the biogas collection device 39 for processing and utilization. The collection pipeline 38 is connected with the biogas collection pipeline 17 on the utility model device; the mud-water mixture enters the straight cylinder mud-water separation zone 20 through the diversion tank 21 from the three-phase separation zone 28, and then the mud-water separation is carried out, and finally the water is collected by the overflow tank 12 Then discharge through the outlet pipeline 19 on the utility model device, and finally connect the anaerobic digestion tank outlet pipeline 41 of peripheral equipment to discharge, and the anaerobic digestion tank outlet pipeline 41 connects the outlet pipeline 19; The sludge enters the outer cylinder area 2 and flows back to the mixing area 26. The returned sludge flows back into the inner cylinder area 2 under the double boost force of airflow machinery to form an internal circulation for re-reaction and utilization. The excess sludge is discharged from the sludge discharge pipe 25 discharge. The discharged sludge is collected by the sludge pipeline 40 and enters the subsequent sludge treatment facility, and the sludge pipeline 40 is connected to the sludge discharge pipeline 25 .

当待处理对象中悬浮物浓度较高,流动性较小时,例如处理生活垃圾时,可使用厌氧消化处理出水回流来稀释悬浮固体。本实用新型装置的还可以如下述所运行,运行原理见图5所示:When the concentration of suspended solids in the object to be treated is high and the fluidity is small, such as when dealing with domestic waste, anaerobic digestion can be used to treat the effluent backflow to dilute the suspended solids. The utility model device can also run as follows, and the operating principle is shown in Figure 5:

厌氧消化罐出水经厌氧消化罐出水回流管线32回流进入调配池33,然后在调配池33中与原料管道31中的流入的待处理原料进行混合均质,然后由泵34将待处理原料加压泵入换热器35进行加温,加温后的原料经进料管线36进入气流机械双助推内循环式高悬浮固体厌氧消化装置37的内筒区3;在内筒区3中悬浮固体与厌氧污泥发生反应产生沼气。然后内筒区3中的废水、沼气、厌氧污泥三者的混合物通过沼气上升气流和螺旋推流桨4、机械搅拌桨5的助推双重动力作用下进行混合提升,进入三相分离区28进行分离。沼气由三相分离区28上溢进入直筒集气帽18,由本实用新型装置上的沼气收集管道17排出后,最终由外设的沼气收集管道38收集进入到沼气收集装置39进行处理利用,沼气收集管道38与本实用新型装置上的沼气收集管道17相连接。泥水混合物由三相分离区28经导流槽21进入直筒泥水分离区20,然后进行泥水分离,最终水由流流槽12收集然后经本实用新型装置上的出水管道19排出,最终接入外设的厌氧消化罐出水管线41将排出,部分厌氧消化罐出水排放或再处理;部分厌氧消化罐出水经厌氧消化罐出水回流管线32回流进入调配池33中与悬浮固体进行均质停留后,再重新进入后续处理系统;厌氧消化罐出水管线41连接出水管道19。直筒泥水分离区20中沉降下来的污泥进入外筒区2并回流到混合区26,回流的污泥在在气流机械双助推作用力下回流进入内筒区2形成内循环进行再反应利用;过剩的污泥由排泥管道25排出;排出的污泥由污泥管线40收集进入到后续污泥处理设施,污泥管线40连接排泥管道25。The effluent from the anaerobic digestion tank flows back through the effluent return line 32 of the anaerobic digestion tank and enters the blending pool 33, where it is mixed and homogenized with the incoming raw materials in the raw material pipeline 31. The pressurized pump enters the heat exchanger 35 for heating, and the heated raw material enters the inner cylinder area 3 of the airflow mechanical double booster internal circulation type high suspended solids anaerobic digestion device 37 through the feed pipeline 36; the inner cylinder area 3 Suspended solids react with anaerobic sludge to produce biogas. Then the mixture of wastewater, biogas and anaerobic sludge in the inner cylinder area 3 is mixed and lifted by the updraft of the biogas and the boost of the propulsion paddle 4 and the mechanical stirring paddle 5, and enters the three-phase separation area. 28 for separation. The biogas overflows from the three-phase separation area 28 and enters the straight cylinder gas collecting cap 18. After being discharged from the biogas collection pipe 17 on the device of the utility model, it is finally collected by the peripheral biogas collection pipe 38 and enters the biogas collection device 39 for processing and utilization. The collecting pipeline 38 is connected with the biogas collecting pipeline 17 on the device of the utility model. The mud-water mixture enters the straight cylinder mud-water separation area 20 through the diversion groove 21 from the three-phase separation area 28, and then the mud-water separation is carried out. Finally, the water is collected by the flow tank 12 and then discharged through the outlet pipe 19 on the device of the present invention, and finally connected to the outside. The established anaerobic digestion tank effluent pipeline 41 will be discharged, and part of the anaerobic digestion tank effluent water will be discharged or reprocessed; part of the anaerobic digestion tank effluent water will flow back through the anaerobic digestion tank effluent return line 32 and enter the deployment tank 33 for homogenization with suspended solids After staying, re-enter the follow-up treatment system; the anaerobic digestion tank outlet pipeline 41 is connected to the outlet pipeline 19 . The sludge settled in the straight cylinder mud-water separation zone 20 enters the outer cylinder zone 2 and flows back to the mixing zone 26, and the returned sludge flows back into the inner cylinder zone 2 under the double boost force of airflow machinery to form an internal circulation for re-reaction and utilization The excess sludge is discharged from the sludge discharge pipeline 25;

Claims (5)

1. a higher suspension solid anaerobic digestion device, is characterized in that it comprises that feed pipe (1), inner core district (3), urceolus district (2), mixing zone (26), three-phase separation area (28), straight tube mud-water separation district (20), straight tube gas-collecting cap (18), collecting methane pipeline (17), outlet conduit (19), spoil disposal pipeline (25), sampling detect mouthful (27);
Described inner core district (3), urceolus district (2) are cylindrical shape, and inner core district (3) are placed in the inside of urceolus district (2) with one heart, the soldered mixing zone (26) that connects, bottom of described inner core district (3), urceolus district (2), (26 is cone-shaped body shape in described mixing zone, described mixing zone (26) is surrounded by the base plate (29) of below and the bottom side plate (30) of side, and the inclination angle of its cone-shaped body and horizontal direction is (15) degree; Upper end and the wall of the outer-rotor (24) of the bottom side plate (30) of described mixing zone (26) are welded to connect, and the centre bottom of described base plate (29) is offered and is connected with spoil disposal pipeline (25); The top of described inner core district (3), urceolus district (2) is three-phase separation area (28);
Described inner core district (3) is arranged on the central position of higher suspension solid anaerobic digestion device, described inner core district (3) is provided with spiral plug-flow oar (4) and mechanical stirring oar (5) from bottom to top, and described spiral plug-flow oar (4) is connected and is driven by oar axle (6) by the motor (16) that is arranged on straight tube gas-collecting cap (18) top center with mechanical stirring oar (5); Described inner core district (3) is separated by steel plate and urceolus district (2), this steel plate forms inner tube wall (7), inner tube wall (7) by inner core upper bracket (22 and inner core lower bracket (23) to be welded in wall of the outer-rotor (24) upper, wherein inner core upper bracket (22) and inner core lower bracket (23) are all perpendicular to four of inner core horizontal four direction layouts;
Described three-phase separation area (28) is that top cylinder shape, bottom are rounding frustum, and described three-phase separation area (28) comprises conical baffle (9), back taper reflector (10), straight tube mud-water separation district outer wall (11), diversion trench (21), straight tube gas-collecting cap (18) and straight tube mud-water separation district (20); Superposed straight tube mud-water separation district's outer wall (11) is connected with the back taper reflector (10) of bottom, and surround the external shape of three-phase separation area (28), the lower end of described back taper reflector (10) and wall of the outer-rotor (24) are welded to connect, the upper end of back taper reflector (10) and straight tube mud-water separation district outer wall (11) are welded to connect, and described back taper reflector (10) obliquity is along being vertically miter angle to central axis direction;
Described straight tube gas-collecting cap (18) is circle straight tube hat, and be positioned at the central upper of described three-phase separation area (28), described straight tube gas-collecting cap (18) is surrounded by straight tube gas-collecting cap outer side wall (14) and straight tube gas-collecting cap top board (15), described straight tube gas-collecting cap (18) is fixed on straight tube gas-collecting cap outer side wall (14) by one end, the straight tube gas-collecting cap support (13) of the other end welded and installed on straight tube mud-water separation district outer wall (11) is fixing, described straight tube gas-collecting cap support (13) is arranged totally four along the horizontal four direction of circumference, and all perpendicular to straight tube gas-collecting cap outer wall (14), described straight tube gas-collecting cap top board (15) upper lateral part perforate, and setting is connected with collecting methane pipeline (17),
The lower end of the upper end edge circumferential direction of described conical baffle (9) and straight tube gas-collecting cap (18) is weldingly connected, and be 135 degree settings with straight tube gas-collecting cap outer side wall (14), it is upper that the lower end of described conical baffle (9) is welded in conical flow guiding board mount (8), and described conical flow guiding board mount (8) along continuous straight runs is miter angle and is welded in back taper reflector (10) above and arranges totally four along the horizontal four direction of circumference;
Described diversion trench (21) is the gap between conical baffle (9) and back taper reflector (10);
The region that described straight tube mud-water separation district (20) surrounds for straight tube gas-collecting cap outer side wall (14), conical baffle (9), back taper reflector (10), straight tube mud-water separation district outer wall (11), the position, middle and upper part of described straight tube mud-water separation district's outer wall (11) is provided with overflow groove (12) along circumferential center position; Described overflow groove (12) connects outlet conduit (19);
On described wall of the outer-rotor (24), be also provided with sampling and detect mouthful (27);
The side lower part of described wall of the outer-rotor (24) is provided with feed pipe (1), and is provided with valve; The outlet of described feed pipe (1) is arranged on inner core district (3) bottom centre position, and is provided with water-distributing device.
2. higher suspension solid anaerobic digestion device as claimed in claim 1, is characterized in that, mechanical stirring oar is plate and frame.
3. higher suspension solid anaerobic digestion device as claimed in claim 1, is characterized in that, each parts of described device all adopt stainless steel plate.
4. higher suspension solid anaerobic digestion device as claimed in claim 1, is characterized in that, described sampling detects mouthful (27) and is welded to connect with wall of the outer-rotor (24), and described sampling detects mouthful (27) and arranges four along wall of the outer-rotor (24) is vertically average from top to bottom.
5. higher suspension solid anaerobic digestion device as claimed in claim 1, is characterized in that, described water-distributing device adopts large resistance water distribution system.
CN201320668677.3U 2013-10-28 2013-10-28 High suspended solid anaerobic digestion device Expired - Fee Related CN203613026U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692890A (en) * 2016-03-04 2016-06-22 江苏万城清逸环保有限公司 Up-flow type anaerobic sludge bed
CN106336133A (en) * 2016-08-24 2017-01-18 浙江钙科机械设备有限公司 Calcium oxide suspension digestive system and digestion main-body and control method thereof
CN106904717A (en) * 2017-03-29 2017-06-30 天津科技大学 A kind of desalinization water mineralization device
CN110395797A (en) * 2019-07-09 2019-11-01 西藏锦瑞环境科技有限责任公司 A kind of kitchen waste water Anaerobic Treatment device and method
CN112473068A (en) * 2020-12-04 2021-03-12 中核建中核燃料元件有限公司 High-activity material digestion device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692890A (en) * 2016-03-04 2016-06-22 江苏万城清逸环保有限公司 Up-flow type anaerobic sludge bed
CN105692890B (en) * 2016-03-04 2018-08-17 江苏万城清逸环保有限公司 Up flow type is sick of Sludge Bed
CN106336133A (en) * 2016-08-24 2017-01-18 浙江钙科机械设备有限公司 Calcium oxide suspension digestive system and digestion main-body and control method thereof
CN106904717A (en) * 2017-03-29 2017-06-30 天津科技大学 A kind of desalinization water mineralization device
CN110395797A (en) * 2019-07-09 2019-11-01 西藏锦瑞环境科技有限责任公司 A kind of kitchen waste water Anaerobic Treatment device and method
CN112473068A (en) * 2020-12-04 2021-03-12 中核建中核燃料元件有限公司 High-activity material digestion device

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