CN203610672U - Three-dimensional elliptical diamond vibration cutting device used for precise lathe - Google Patents

Three-dimensional elliptical diamond vibration cutting device used for precise lathe Download PDF

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Publication number
CN203610672U
CN203610672U CN201320848075.6U CN201320848075U CN203610672U CN 203610672 U CN203610672 U CN 203610672U CN 201320848075 U CN201320848075 U CN 201320848075U CN 203610672 U CN203610672 U CN 203610672U
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shaped
base
mouth
support frame
cutting device
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CN201320848075.6U
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Chinese (zh)
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韩金国
荆丹
卢明明
林洁琼
靖贤
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Changchun University of Technology
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Changchun University of Technology
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Abstract

The utility model relates to a three-dimensional elliptical diamond vibration cutting device used for a precise lathe, and belongs to machining devices of material freeform optical surfaces. A base is fixedly connected with an L-shaped pre-fastening plate through upper fastening screws, rear-side fastening nuts and a bottom-side fastening screw, a supporting frame shaped like the Chinese character 'kou' is connected with a tool frame through four symmetrically-distributed straight circular flexible hinges, two same piezoelectric ceramic drivers on the right side are connected with the supporting frame shaped like the Chinese character 'kou' in an ejected mode through right-side pre-fastening screws, a rear-side piezoelectric ceramic driver is also arranged right behind the tool frame and connected with the tool frame in an ejected mode through a rear-side pre-fastening screw, and two same fixing holes are formed in the position, behind the base, of a base plate. The three-dimensional elliptical diamond vibration cutting device has the advantages of being novel and simple in structure, easy to assemble and convenient to achieve, reducing the cutting force and the cutting heat, meanwhile, being capable of obtaining the high vibration frequency, and prolonging the service life of a tool.

Description

The oval diamond vibration cutting device of a kind of three-dimensional for fine turning lathe
Technical field
The utility model belongs to the processing unit (plant) of the free optical surface of material, refers in particular to a kind of elliptical vibration auxiliary cutting device.
Background technology
Free form surface (Freeform surfaces) optical element has growing application demand at many important industrial circles in recent years, is subject to showing great attention to of domestic and international academia and engineering circles.
Utilize fast tool servo (Fast Tool Servo) or at a slow speed the diamond turning of slide carriage servo (Slow Slide Servo) be considered to the most rising a kind of freeform optics surface processing method.But also exposed up to now some problems, relate generally to as follows: the 1) difficult-to-machine material such as superhard material, fragile material and ferrous material, makes diamond turning method be challenged for the machinability of these difficult-to-machine materials; 2) even if do not relate to the machinability of difficult-to-machine material, in turning, nominal ablation speed always reduces gradually and goes to zero, this worsens the machining area surface quality that cutting speed goes to zero, and therefore needs to explore the dependence of decoupling zero cutting speed to tool position.
Elliptical vibration cutting (Elliptical Vibration Cutting) is a kind of processing method that twentieth century grows up the nineties.The research of Chinese scholars shows, EVC can reduce average cutting force, destroy thermal chemical reaction mechanism between cutter-workpiece, increase the critical thickness of cutting of the crisp plastic deformation of material, therefore obtained unprecedented concern at the aspect such as machinability of improving difficult-to-machine material.Especially, in turning, utilize EVC method likely to reduce the dependence of cutting speed to tool position.
Summary of the invention
The utility model provides a kind of three-dimensional for fine turning lathe oval diamond vibration cutting device, can not realize the problem of the free optical surface processing of difficult-to-machine material to solve prior art.
The technical solution of the utility model is: base and L shaped pretension plate are by top holding screw, rear side locknut is fixedly connected with bottom side holding screw, L shaped pretension plate is connected with " mouth " shaped support frame by four symmetrical twin shaft rectangle flexible hinges, " mouth " shaped support frame is connected with knife rest by four symmetrical straight circular flexible hinges, the identical piezoelectric ceramic actuator in two, right side is by right side pretension screw and " mouth " shaped support frame apical grafting, the identical piezoelectric ceramic actuator in two of bottom sides is by bottom side pretension screw and " mouth " shaped support frame apical grafting, also there is a rear side piezoelectric ceramics in the dead astern of knife rest, rear side piezoelectric ceramics is by rear side pretension screw and knife rest apical grafting, on the base plate of base rear, there are two identical fixing holes.
The utility model has the advantage of: novel structure is simple, be easy to assembling, be convenient to realize, reduced cutting force, heat in metal cutting, can obtain higher vibration frequency, extended the service life of cutter simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is front view of the present utility model;
Fig. 3 is the rearview of Fig. 2;
Fig. 4 is the left view of Fig. 2;
Fig. 5 is the right view of Fig. 2;
Fig. 6 is the top view of Fig. 2;
Fig. 7 is the upward view of Fig. 2;
In figure, right side pretension screw 1, right side piezoelectric ceramics 2, base 3, bottom side piezoelectric ceramics 4, straight round flexible hinge 5, knife rest 6, top holding screw 7, L shaped pretension plate 8, twin shaft rectangle flexible hinge 9, " mouth " shaped support frame 10, bottom side pretension screw 11, rear side piezoelectric ceramics 12, rear side pretension screw 13, rear side locknut 14, bottom side holding screw 15, fixing hole 16.
The specific embodiment
Base 3 passes through top holding screw 7 with L shaped pretension plate 8, rear side locknut 14 is fixedly connected with bottom side holding screw 15, L shaped pretension plate 8 is connected with " mouth " shaped support frame 10 by four symmetrical twin shaft rectangle flexible hinges 9, " mouth " shaped support frame 10 is connected with knife rest 6 by four symmetrical straight circular flexible hinges 5, the identical piezoelectric ceramic actuator 2 in two, right side is by right side pretension screw 1 and " mouth " shaped support frame 10 apical graftings, the identical piezoelectric ceramic actuator 4 in two of bottom sides is by bottom side pretension screw 11 and " mouth " shaped support frame 10 apical graftings, also there is a rear side piezoelectric ceramics 12 in the dead astern of knife rest 6, rear side piezoelectric ceramics 12 is by rear side pretension screw 13 and knife rest 6 apical graftings, on base 3 rear base plates, there are two identical fixing holes 16.
The utility model is fixedly connected with by fixing hole and lathe, utilizes screw-nut to assemble base, micrometric displacement compliant mechanism and piezoelectric ceramics, and the device assembling is fixed on lathe.Apply the poor sinusoidal signal of out of phase by the piezoelectric ceramics of giving three vertical direction, apply respectively following signal to x direction, y direction and z direction:
Figure DEST_PATH_IMAGE001
Figure 262182DEST_PATH_IMAGE002
Obviously,
Figure DEST_PATH_IMAGE003
be respectively the amplitude of three sinusoidal signals,
Figure 215313DEST_PATH_IMAGE004
be respectively the initial phase of three sinusoidal signals,
Figure DEST_PATH_IMAGE005
for vibration frequency, t is time variable.The sinusoidal signal of x direction drives rear side piezoelectric ceramics to move, and drives knife rest to do front-rear reciprocation movement under the guiding of four straight round flexible hinges of symmetry; The sinusoidal signal of y direction drives the piezoelectric ceramics action of two, right side, drives " mouth " shaped support frame band movable knife rack under the guiding of four symmetrical twin shaft rectangle type flexible hinges, to do left and right and moves back and forth; The sinusoidal signal of z direction drives bottom side piezoelectric ceramics action, drives " mouth " shaped support frame band movable knife rack to pump under the guiding of four symmetrical twin shaft rectangle type flexible hinges.Follow phase place extent by the amplitude size of controlling the sinusoidal signal applying, can synthesize between two the different elliptical trajectories in xy, xz, tri-planes of yz, by the elliptical trajectory obtaining in basic plane and superimposed different elliptical trajectories that just can obtain space of sinusoidal signal perpendicular to this face.Because right side and bottom side are all to be driven by two piezoelectric ceramic actuators, so easily obtain the vibration of larger frequency, between L shaped pretension plate and " mouth " shaped support frame, be connected by four symmetrical vertical twin shaft rectangle type flexible hinges simultaneously, between " mouth " shaped support frame and knife rest, be connected by four symmetrical straight round flexible hinges, in driving process, symmetrical flexible hinge has well been divided equally driving force like this, make motion more steadily accurately, also extended accordingly service life of the present utility model simultaneously.
Meanwhile, can input by active accommodation three sinusoidal signals of piezoelectric ceramics
Figure 92002DEST_PATH_IMAGE006
amplitude
Figure 976782DEST_PATH_IMAGE003
size, frequency f and phase place
Figure 306132DEST_PATH_IMAGE004
variation adjust shape and the position of space ellipse, the relevant parameters of inputting sinusoidal signal by adjustment reaches the object from the three-dimensional elliptical trajectory of main control, can better adapt to like this processing operation under different machining conditions.
The utility model can be arranged on accurate and super precision lathe and apply, and can the utility model be bonded on precision or super precision lathe by being fixedly connected with of screw bolt and nut, for example, can be fixed on the slip crate of lathe and carry out work.Due to of the present utility model simple in structure, be easy to assembling, can well coordinate with accurate and super precision lathe the task of precision cutting, compared with traditional machining, under of the present utility model assisting, can obtain a series of advantage, as reduce cutting force, heat in metal cutting, extend cutter life etc.

Claims (1)

1. the oval diamond vibration cutting device of the three-dimensional for fine turning lathe, it is characterized in that: base and L shaped pretension plate are by top holding screw, rear side locknut is fixedly connected with bottom side holding screw, L shaped pretension plate is connected with " mouth " shaped support frame by four symmetrical twin shaft rectangle flexible hinges, " mouth " shaped support frame is connected with knife rest by four symmetrical straight circular flexible hinges, the identical piezoelectric ceramic actuator in two, right side is by right side pretension screw and " mouth " shaped support frame apical grafting, the identical piezoelectric ceramic actuator in two of bottom sides is by bottom side pretension screw and " mouth " shaped support frame apical grafting, also there is a rear side piezoelectric ceramics in the dead astern of knife rest, rear side piezoelectric ceramics is by rear side pretension screw and knife rest apical grafting, on the base plate of base rear, there are two identical fixing holes.
CN201320848075.6U 2013-12-22 2013-12-22 Three-dimensional elliptical diamond vibration cutting device used for precise lathe Expired - Fee Related CN203610672U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104001943A (en) * 2014-06-17 2014-08-27 大连交通大学 Three-dimensional oval vibration turning head
CN104942377A (en) * 2015-07-07 2015-09-30 长春工业大学 Ellipse vibration cutting auxiliary device based on three-piezoelectric driving
CN105252285A (en) * 2015-11-17 2016-01-20 长春工业大学 Piezoelectric-driven three-dimensional elliptic micro-feed motion platform
CN106141761A (en) * 2016-07-26 2016-11-23 南京航空航天大学 The three-D ultrasonic elliptical vibration cutting device of parallel-connection structure and track production method
CN106312591A (en) * 2016-11-09 2017-01-11 长春工业大学 Three-dimensional oval micro displacement motion platform under three-piezoelectric perpendicular drive
CN106735355A (en) * 2016-12-14 2017-05-31 哈尔滨工业大学 A kind of vibration cutting device based on domes characteristic
CN109550982A (en) * 2019-01-28 2019-04-02 大连交通大学 The three-dimensional elliptical vibration cutting device of Space Curved-Beam
CN111872746A (en) * 2020-08-01 2020-11-03 浙江大学 Mechanical flexible mechanism capable of realizing single-axis, double-axis and three-axis force detection functions

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104001943A (en) * 2014-06-17 2014-08-27 大连交通大学 Three-dimensional oval vibration turning head
CN104001943B (en) * 2014-06-17 2016-04-27 大连交通大学 A kind of three-dimensional elliptical vibratory turning knife rest
CN104942377A (en) * 2015-07-07 2015-09-30 长春工业大学 Ellipse vibration cutting auxiliary device based on three-piezoelectric driving
CN105252285A (en) * 2015-11-17 2016-01-20 长春工业大学 Piezoelectric-driven three-dimensional elliptic micro-feed motion platform
CN106141761A (en) * 2016-07-26 2016-11-23 南京航空航天大学 The three-D ultrasonic elliptical vibration cutting device of parallel-connection structure and track production method
CN106141761B (en) * 2016-07-26 2018-02-16 南京航空航天大学 The three-D ultrasonic elliptical vibration cutting device and track production method of parallel-connection structure
CN106312591A (en) * 2016-11-09 2017-01-11 长春工业大学 Three-dimensional oval micro displacement motion platform under three-piezoelectric perpendicular drive
CN106735355A (en) * 2016-12-14 2017-05-31 哈尔滨工业大学 A kind of vibration cutting device based on domes characteristic
CN109550982A (en) * 2019-01-28 2019-04-02 大连交通大学 The three-dimensional elliptical vibration cutting device of Space Curved-Beam
CN111872746A (en) * 2020-08-01 2020-11-03 浙江大学 Mechanical flexible mechanism capable of realizing single-axis, double-axis and three-axis force detection functions
CN111872746B (en) * 2020-08-01 2022-02-08 浙江大学 Mechanical flexible mechanism capable of realizing single-axis, double-axis and three-axis force detection functions

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Granted publication date: 20140528

Termination date: 20141222

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