CN203598916U - 铅块与塑料分离装置及包括其的铅酸电池破碎分选系统 - Google Patents
铅块与塑料分离装置及包括其的铅酸电池破碎分选系统 Download PDFInfo
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- CN203598916U CN203598916U CN201320789922.6U CN201320789922U CN203598916U CN 203598916 U CN203598916 U CN 203598916U CN 201320789922 U CN201320789922 U CN 201320789922U CN 203598916 U CN203598916 U CN 203598916U
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- plastic
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- acid battery
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- 239000004033 plastic Substances 0.000 title claims abstract description 88
- 229920003023 plastic Polymers 0.000 title claims abstract description 88
- 239000002253 acid Substances 0.000 title claims description 26
- 238000000926 separation method Methods 0.000 title abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000005336 cracking Methods 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 13
- 239000011505 plaster Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound 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- 230000000711 cancerogenic Effects 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound 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[Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Abstract
本实用新型公开一种铅块与塑料分离装置及包括其的破碎分选系统，该铅块与塑料分离装置包括物料输入口、水池和分别设置于水池上部、下部的上部绞龙和下部绞龙，其利用铅块、塑料与水的密度差异实现铅块、塑料的分开富集，其设备结构简单、使用方便，且塑料分选效果好。该分选系统包括2个以上、逐级连接的上述铅块与塑料分离装置，上一级铅块与塑料分离装置中的下部绞龙的输出端作为下一级铅块与塑料分离装置中的物料输入口，从而实现在相对较小的耗费下，大幅度提高分选效果，减少分选塑料中铅块等杂质的含量。
Description
铅块与塑料分离装置及包括其的铅酸电池破碎分选系统技术领域
[0001] 本实用新型公开一种铅酸电池回收的破碎分选系统，特别是一种铅块与塑料分离装置。
背景技术
[0002] 电池是城市固体废物中需要处置的潜在危险废物数量的主要来源，其含有对环境和人体健康产生负面影响的毒性化学物。汞可以致畸形，引发中枢神经疾病；铅会导致贫血，神经功能失调和肾损伤；镉、镍可以致癌。铅酸电池是目前世界上各类电池中产量最大、用途最广的一种电池，使用寿命一般为1.2-2年。
[0003] 铅酸电池为二次干电池，也叫密封铅酸电池，含有多钟重金属、废酸、废碱等成分，以金属铅为阳极，氧化铅为阴极，硫酸为电解液。完整的废蓄电池通常由液态的电解液(H2SO4溶液，约占11%_30%)、固态的塑料(聚丙烯、聚乙烯、聚氯乙烯、胶木等，约占22%-30%)、金属铅块(板栅、连接件，约占24%-30%)、铅膏(约占30%_40% )和渣泥等几类物质组成。
[0004] 铅酸电池的回收再利用早也已产业化，回收利用主要是为了回收铅、硫酸以及塑料外壳。例如:专利CN101797526A公开了一种废铅酸电池破碎机，包括进料口、破碎仓、过滤装置和出料口，所述破碎仓内设置有破碎锤；该设备结构简单、成本低廉、使用寿命长、维护成本低，工序少、工艺简单、破碎效果好。专利CN203123752U公开了一种电池回收装置，包括煤气发生炉、合金锅、精炼炉、烟道和除尘箱，所述合金锅的出烟管中设有通风机；烟道壳体由隔板分隔成上换热区和下换热区；它不仅将烟道中的余热再利用，减少对环境的热污染，同时，通过将烟尘 进过过滤袋过滤后再进入水液中过滤，二次过滤，其除尘更彻底，降低排出的烟尘对环境的污染。
[0005] 对于铅酸电池回收的破碎分选系统，目前主要有意大利Engitec公司开发的CX破碎分选系统和美国M.A公司开发的M.A破碎分选系统，但它们的设备大型化、结构复杂使用不便。专利CN201956444U也公开了一种蓄电池破碎分选结构，包括传送网带和传送链带，所述传送网带设置在料口下方，所述料口下方还设置有传送链带，并且该传送链带与料口之间隔有所述传送网带。它具有结构简单的特点，使用传动网带将塑料滤走，使用传动链带将铅膏滤走，但是其分选效果较差。
实用新型内容
[0006] 本实用新型的目的在于提供一种铅块与塑料分离装置，实现对铅酸电池回收中的铅块与塑料分选和分开富集，其设备结构简单、使用方便，且塑料分选效果好。
[0007] 本实用新型的又一个目的在于提供一种铅酸电池破碎分选系统，可实现在相对较小的耗费下，大幅度提高分选效果，减少分选塑料中铅块等杂质的含量。
[0008] 一种铅块与塑料分离装置，包括物料输入口、水池和分别设置于水池上部、下部的上部绞龙和下部绞龙，所述的上部绞龙用于回收、富集塑料，所述的下部绞龙用于回收、富集铅块。
[0009] 其中，绞龙是螺旋输送机的俗称，主要适用于颗粒或粉状物料的输送，此种设备已广泛用于化工、建材、机械、煤炭、冶金、轻工、粮食、医药、交通、水电等部门，其结构简单，操作和维修都很方便。铅酸电池破碎预处理之后，破碎混合物的进料往往是不均匀的，本实用新型的铅块与塑料分离装置采用绞龙作为水中、和空气中的输送设备，能在物料进入过多时也不会出现卡阻现象。
[0010] 铅酸电池经破碎预处理之后，将破碎混合物送入到水池中，其中的铅块密度大，自由落体至水池下部及底部；塑料密度小，漂浮在水面上。安装在水池下部的绞龙将水池底部的铅块输送出来、并进行富集，安装在上部的绞龙将漂浮在上水面上的塑料向前输送、并进行富集；从而实现了铅块和塑料的分离、分开富集。
[0011] 一般情况下，上部绞龙上塑料的富集速度和下部绞龙上铅块的富集速度明显不同步，为了便于铅块、塑料的及时富集和输送，所述的上部绞龙和所述的下部绞龙由各自独立的电机进行驱动、控制。
[0012] 较佳的，所述的下部绞龙倾斜设置，便于富集的铅块从水池底部倾斜输送出去。
[0013] 较佳的，所述的上部绞龙与所述的下部绞龙错位设置，进一步优选的，所述的上部绞龙与所述的下部绞龙垂直设置，便于操作人员对绞龙上富集的塑料或铅块进行监控、检查并及时处理操作。
[0014] 本实用新型还提供一种铅酸电池破碎分选系统，包括输送带、破碎机和滚筒，输所述的输送带将铅酸电池输送至所述的破碎机进行破碎预处理，破碎之后的电池破碎混合物被输送至所述的滚筒中将铅膏分离，剩余的破碎混合物被输送至上述的铅块与塑料分离装置中将铅块与塑料分离。
[0015] 进一步优选的，该铅酸电池破碎分选系统有2个以上的上述铅块与塑料分离装置，各个铅块与塑料分离装置逐级连接，上一级铅块与塑料分离装置中的下部绞龙的输出端作为下一级铅块与塑料分离装置中的物料输入口。
[0016] 由于铅块沉降需要一定的时间，一般情况下在一次分离后的富集塑料中会含有细小颗粒的铅块，为了减少富集的塑料中附带铅块等杂物，采用多级铅块与塑料分离系统，可以减少最终富集的塑料中铅块等杂质的含量。
[0017] 优选的，该铅酸电池破碎分选系统，由2个铅块与塑料分离装置连接而成。铅块与塑料分离装置设置越多，其分离出来的塑料中铅块等杂质的含量越低，但是其设备耗费、空间耗费及运行的能耗也越大。选用2个铅块与塑料分离装置，在相对较小的耗费下实现相对较好的分离效果。
[0018] 本实用新型的有益效果有:
[0019] 1、该铅块与塑料分离装置，包括水池，用于回收、富集塑料的上部绞龙和用于回收、富集铅块的下部绞龙，其利用铅块、塑料与水的密度差异实现铅块、塑料的分开富集。
[0020] 2、该铅酸电池破碎分选系统，设置二级铅块与塑料分离装置，在相对较小的耗费下大幅度减少分选塑料中铅块等杂质的含量。
[0021] 下面将结合附图和具体实施方式对本实用新型做进一步说明。
附图说明[0022] 图1为本实用新型的铅块与塑料分离装置的结构示意图。
[0023] 图2为本实用新型的铅酸电池破碎分选系统的结构示意图。
[0024] 图中，1-铅块与塑料分离装置，2- 二级铅块与塑料分离装置，3_输送带，4-破碎机，5-滚筒；11_物料输入口 ；12_水池，13-上部绞龙，14-下部绞龙。
具体实施方式
[0025] 本实施例为本实用新型优选实施方式，其他凡其原理和基本结构与本实施例相同或近似的，均在本实用新型保护范围之内。
[0026] 请结合参看附图1和附图2，本实用新型的铅块与塑料分离装置1，包括物料输入口 11、水池12和分别设置于水池12上部、下部的上部绞龙13和下部绞龙14，上部绞龙13用于回收、富集塑料，下部绞龙14用于回收、富集铅块。其中，下部绞龙14为倾斜设置，便于富集的铅块从水池底部倾斜输送出去。上部绞龙13与下部绞龙14错位设置，便于操作人员对绞龙上富集的塑料或铅块进行监控、检查并及时处理操作。本实施例中，上部绞龙13与下部绞龙14近似垂直设置。
[0027] 本实用新型的铅块与塑料分离装置，利用铅块、塑料与水的密度差异实现铅块、塑料的分开富集。具体工作原理为:铅酸电池经破碎预处理之后，将破碎混合物送入到水池12中，其中的铅块密度大，自由落体至水池下部及底部；塑料密度小，漂浮在水面上。安装在水池下部的下部绞龙14将水池底部的铅块输送出来、并进行富集，安装在上部的上部绞龙13将漂浮在上水面上的塑料向前输送、并进行富集；从而实现了铅块和塑料的分离、分开富集。
[0028] 请结合参看附图1和附图2，本实用新型的铅酸电池破碎分选系统，包括输送带3、破碎机4和滚筒5，输送带3将铅酸电池输送至破碎机4进行破碎预处理，破碎之后的电池破碎混合物被输送至滚筒5中将铅膏的分离，剩余的破碎混合物被输送至两个铅块与塑料分离装置(1，2)中将铅块与塑料分离。两个铅块与塑料分离装置(1，2)逐级连接而成，一级铅块与塑料分离装置中的下部绞龙14的输出端作为二级铅块与塑料分离装置中的物料输入口。由于铅块沉降需要一定的时间，一般情况下在一次分离后的富集塑料中会含有细小颗粒的铅块，为了减少富集的塑料中附带铅块等杂物，采用二级铅块与塑料分离系统，在相对较小的耗费下大幅度减少最终富集的塑料中铅块等杂质的含量。当然，多级铅块与塑料分离系统也可以包括3个以上的上述铅块与塑料分离装置，相应的，其分离出来的塑料中铅块等杂质的含量越低，分选效果越好；同时其设备耗费、空间耗费及运行的能耗也越大。
[0029] 其具体工作原理为:废旧铅酸电池经输送带3传送至破碎机4进行破碎预处理，将破碎之后的电池破碎混合物被传送至滚筒5中，滚筒5中设有筛子将铅膏、塑料、隔板等分离，分离出的铅膏通过管道进入压力机(未图示)，剩下的破碎混合物送入到水池12中，其中的板栅等铅块密度大，自由落体至水池下部及底部自由落体至水池下部及底部；塑料密度小，漂浮在水面上。安装在水池下部的下部绞龙14将水池底部的铅块输送出来、并进行富集，安装在上部的上部绞龙13将漂浮在上水面上的塑料向前输送、并进行富集；从而实现了铅块和塑料的分离、分开富集。
[0030] 以上所揭露的仅为本实用新型的优选实施例而已，当然不能以此来限定本实用新型之权利范围，因此依本实用新型申请专利范围所作的等同变化，仍属本实用新型所涵盖的范围。
Claims (7)
1.一种铅块与塑料分离装置，其特征在于:包括物料输入口、水池和分别设置于水池上部、下部的上部绞龙和下部绞龙。
2.根据权利要求1所述的铅块与塑料分离装置，其特征在于:所述的上部绞龙和所述的下部绞龙由各自独立的电机进行驱动、控制。
3.根据权利要求1或2所述的铅块与塑料分离装置，其特征在于:所述的下部绞龙倾斜设置。
4.根据权利要求1或2所述的铅块与塑料分离装置，其特征在于:所述的上部绞龙与所述的下部绞龙错位设置。
5.根据权利要求4所述的铅块与塑料分离装置，其特征在于:所述的上部绞龙与所述的下部绞龙垂直设置。
6.一种铅酸电池破碎分选系统，包括输送带、破碎机和滚筒，输所述的输送带将铅酸电池输送至所述的破碎机进行破碎预处理，破碎之后的电池破碎混合物被输送至所述的滚筒中将铅膏分离，剩余的破碎混合物被输送至根据权利要求1至4中任一项所述的铅块与塑料分离装置中将铅块与塑料分离。
7.根据权利要求6所述的铅酸电池破碎分选系统，其特征在于:包括2个以上的铅膏与塑料分离装置，各个铅块与塑料分离装置逐级连接，上一级铅块与塑料分离装置中的下部绞龙的输出端作为下一级铅块与塑料分离装置中的物料输入口。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105080699A (zh) * | 2014-05-22 | 2015-11-25 | 株洲鼎端装备股份有限公司 | 一种湿式分选器 |
| CN105199560A (zh) * | 2015-10-23 | 2015-12-30 | 李沾云 | 一种旧电瓶铅块的分离装置 |
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| CN105080699A (zh) * | 2014-05-22 | 2015-11-25 | 株洲鼎端装备股份有限公司 | 一种湿式分选器 |
| CN105199560A (zh) * | 2015-10-23 | 2015-12-30 | 李沾云 | 一种旧电瓶铅块的分离装置 |
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