CN203582753U - Device for treating pathogen-infected animal carcasses in vacuum directly-heated manner through high temperature and high pressure process - Google Patents

Device for treating pathogen-infected animal carcasses in vacuum directly-heated manner through high temperature and high pressure process Download PDF

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Publication number
CN203582753U
CN203582753U CN201320340381.9U CN201320340381U CN203582753U CN 203582753 U CN203582753 U CN 203582753U CN 201320340381 U CN201320340381 U CN 201320340381U CN 203582753 U CN203582753 U CN 203582753U
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high temperature
high pressure
pressure tank
vacuum
temperature high
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Expired - Fee Related
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CN201320340381.9U
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Chinese (zh)
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全勇
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

Abstract

The utility model discloses a device for treating pathogen-infected animal carcasses in a vacuum directly-heated manner through a high temperature and high pressure process. The device comprises a high temperature and high pressure tank, a heating system, a material vehicle, a vacuum device, a condensation recovery system, a gas filtration system, a sewage discharge system, an extrusion smashing device and an automatic control system. After the animal carcasses are put in the device, the device can be used for automatically carrying out harmless treatment on the animal carcasses and tissues thereof; meanwhile, the device has the characteristics of high efficiency, environmental protection, energy conservation, convenience in installation and use and the like.

Description

A kind of vacuum direct heating formula high temperature and high pressure method is processed the device of epidemic-infected animal corpse
Technical field
The utility model belongs to environment-friendly processing unit field, relates in particular to a kind of device of vacuum direct heating formula high temperature and high pressure method processing epidemic-infected animal corpse.
Background technology
Frequently there is in recent years the disasters such as tsunami, earthquake and epidemic disease all over the world, cause in the short period of time and caused a large amount of animal deads, epidemic situation rapid spread, even people can be dead because of infection.
At present, innoxious process for treating mainly can be summarized as following four kinds of methods, that is: buried method, incinerator incineration, High Temperature High Pressure humidifying method and chemical hydrolysis.
1, buried method: by carcase in the wild or locality, the epidemic situation spot landfill of digging pit.Corpse should be away from more than water source 50m, in the mode of the thick chlorinated lime isolation one deck corpse of one deck 3cm-5cm, apart from buried below the 2m of ground.The selection of burying place is take the soil in morbidity as principle, and selected place should approach as far as possible infected zone under landform allows.The shortcoming of this method is: (1) is polluted underground water source easily; (2) because drenching with rain, flood reason, rotten carcase may expose again field; (3) may be stolen profit by money-grubber.This method has been subjected to increasing restriction.
2, incinerator incinerates: carcase is placed on and in specific device, in high temperature mode, processes and change into ashes.The shortcoming of this method is: (1) has high input; (2) operation cost is high; (3) processing power is limited; (4) producing obnoxious flavour need to process again.
3, High Temperature High Pressure humidifying method: by passing into steam, produce High Temperature High Pressure carcase, tissue are become to profit and meat bone slag mixture, and then further process.The shortcoming of the method is: (1) process procedure is many, and waste water can not directly discharge, and need to process again; (2) long processing period, power consumption.
4, chemical hydrolysis: carcase, tissue are put into hydrolysis center processor effect, the most at last the lipid of protein, nucleic acid, all cells and the tissue in pathogenic micro-organism and animal body body be converted into there is little peptide, neutral aseptic aqueous solution and the bone slag of amino acid, sugar, soap.
At present; treatment unit and method to epidemic disease fowl poultry are all carcase to be used as to refuse treatment fall, and do not give full play to the inherent value of epidemic disease fowl poultry, how to continue to bring into play the inherent value of epidemic disease fowl poultry; it is carried out to second development and utilization, there is the huge meaning of saving resource, protection of the environment.Just because of above-mentioned reason; facilitated the treatment unit described in we invention the application, this device designs based on brand-new treatment process, fundamentally solves the serious problem of environmental pollution in epidemic disease fowl poultry treating processes; reach and turn waste into wealth, the goal of the invention of saving resource, protection of the environment.
Utility model content
In order to address the above problem, the utility model discloses a kind of vacuum direct heating formula high temperature and high pressure method and process epidemic-infected animal corpse device, this device comprises: High Temperature High Pressure tank (1), materials vehicle (2), heating system (3), extruding shredding unit (4), condensate recovery system (5), vacuum unit (6), gas filter system (7), drainage (8), automatic control system (9); Wherein, automatic control system (9) is connected with heating system (3), vacuum unit (6), for the real-time control of heating system (3); Heating system (3) is arranged in High Temperature High Pressure tank (1), directly handled thing is heated; Materials vehicle (2) carrying epidemic-infected animal corpse, and can pass in and out High Temperature High Pressure tank (1); Vacuum unit (6) is connected with High Temperature High Pressure tank (1), and for rapid vacuumizing; Condensate recovery system (5) one end is connected with High Temperature High Pressure tank (1), the other end is connected with vacuum unit (6), gas filter system (7), for the hot moisture that vaporescence is discharged, be converted into water and the gas that can directly discharge, drainage (8) is positioned at High Temperature High Pressure tank (1) bottom, and the grease producing is collected and discharged.Extruding shredding unit (4) is positioned at outside High Temperature High Pressure tank (1), for the corpse extruding after high temperature high pressure process is pulverized, extracts grease and pulverizes residue.Described dry-matter is mainly meat bone ground-slag end, can be used as fertilizer raw material or meat meal tankage raw material.
A work period of this device comprises: first, epidemic-infected animal corpse is placed on to materials vehicle (3) upper, adds certain water gaging, push in High Temperature High Pressure tank (1), by automatic control system (9), control heating system (3), vacuumize.By vacuum unit (6) preliminary vacuum, be rapidly heated to 150-250 ℃, pressure rise, to 0.4Mpa, keeps constant temperature and pressure after 2 hours simultaneously, carries out steam discharge, vacuum-drying; Be cooled to below 60 ℃, with after product, enter extruding shredding unit (4), extract animal grease, residue is pulverized as meat meal tankage raw material or fertilizer raw material.The hot moisture of discharging in vaporescence is by condensate recovery system (5), gas filter system (7), water is separated from gas and air, and after loop ends, water is entered to water drain or recycling by drainage (8), will clean rear discharge by expellant gas.
In device operational process, heating is to carry out under vacuum state, is rapidly heated and boosts, and has accelerated treatment scheme, and each system is according to processing such as the program of automatic control system setting heat, pressurizes, is dried.Vacuum direct heating formula high temperature and high pressure method described in the utility model is processed epidemic-infected animal corpse device and is had the following advantages:
(1) high-efficiency environment friendly: fundamentally solved the serious problem of environmental pollution in epidemic disease fowl poultry treating processes, severe working conditions and the serious environmental pollution of having avoided landfill disposal and incineration treatment technology to bring, without the flue gas burning, without the sewage of traditionalization method processed;
(2) resource circulation utilization: turn waste into wealth, give full play to the inherent value of epidemic disease fowl poultry, the requirement that is up to state standards completely of the protein fodder product obtaining or the product quality indicator of soil additive and product phase index;
(3) working efficiency is high: this device is after carcase is loaded into, and without staff's manual operation, whole treating processes all can be carried out automatically, saves manpower, increases work efficiency;
(4) economic worth is high: this device design science is reasonable, easy to install, and input cost is lower, and return rate is huge.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the utility model.
Wherein, High Temperature High Pressure tank (1), materials vehicle (2), heating system (3), extruding shredding unit (4), condensate recovery system (5), vacuum unit (6), gas filter system (7), drainage (8), automatic control system (9).
Embodiment
With reference to the accompanying drawings, in conjunction with an embodiment, the vacuum direct heating formula high temperature and high pressure method that the utility model is provided is processed epidemic-infected animal corpse device and is described in detail.
With reference to accompanying drawing 1, a work period of this device comprises: first, epidemic-infected animal corpse is placed on materials vehicle 2, adds certain water gaging, push in High Temperature High Pressure tank 1, by automatic control system 9, control heating system 3, vacuumize.By vacuum unit 6 preliminary vacuum, be rapidly heated to 150-250 ℃, pressure rise, to 0.4Mpa, keeps constant temperature and pressure after 2-4 hour simultaneously, carries out steam discharge, vacuum-drying; Be cooled to below 60 ℃, with after product, enter extruding shredding unit 4, extract animal grease, residue is pulverized as meat meal tankage raw material or fertilizer raw material.The hot moisture of discharging in vaporescence, by condensate recovery system 5, gas filter system 7, is separated water from gas and air, and after loop ends by water by entering water drain or recycling, after will expellant gas clean, discharge; This device is processed epidemic-infected animal corpse, and environmental protection, cost are low, easy to install, operation automatically.
Finally it should be noted that, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, and do not depart from the spirit and scope of technical solutions of the utility model, all should be encompassed in the middle of claim scope of the present utility model.

Claims (1)

1. a vacuum direct heating formula high temperature and high pressure method is processed epidemic-infected animal corpse device, it is characterized in that: this device comprises High Temperature High Pressure tank (1), materials vehicle (2), heating system (3), extruding shredding unit (4), condensate recovery system (5), vacuum unit (6), gas filter system (7), drainage (8), automatic control system (9); Wherein, automatic control system (9) is connected with heating system (2), vacuum unit (5), for the real-time control of heating system (2); Heating system (3) is arranged in High Temperature High Pressure tank (1), directly handled thing is heated; Materials vehicle (2) carrying epidemic-infected animal corpse, and can pass in and out High Temperature High Pressure tank (1); Vacuum unit (6) is connected with High Temperature High Pressure tank (1), and for rapid vacuumizing; Condensate recovery system (5) one end is connected with High Temperature High Pressure tank (1), and the other end is connected successively with vacuum unit (6), gas filter system (7), is converted into water and the gas that can directly discharge for the hot moisture that vaporescence is discharged; Drainage (8) is positioned at High Temperature High Pressure tank (1) bottom, and the grease producing is collected and discharged; Extruding shredding unit (4) is positioned at outside High Temperature High Pressure tank (1), for the corpse after high temperature high pressure process is pulverized as dry-matter.
CN201320340381.9U 2013-06-14 2013-06-14 Device for treating pathogen-infected animal carcasses in vacuum directly-heated manner through high temperature and high pressure process Expired - Fee Related CN203582753U (en)

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CN201320340381.9U CN203582753U (en) 2013-06-14 2013-06-14 Device for treating pathogen-infected animal carcasses in vacuum directly-heated manner through high temperature and high pressure process

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Application Number Priority Date Filing Date Title
CN201320340381.9U CN203582753U (en) 2013-06-14 2013-06-14 Device for treating pathogen-infected animal carcasses in vacuum directly-heated manner through high temperature and high pressure process

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104529566A (en) * 2015-01-09 2015-04-22 中国科学院合肥物质科学研究院 Innocent treatment system for livestock and poultry dead of diseases in livestock breeding industry
CN104741364A (en) * 2015-03-31 2015-07-01 北京嘉禾旭牧科技有限公司 Animal innocent treatment system and method
CN105884408A (en) * 2014-10-24 2016-08-24 镇江江工生物工程成套设备有限公司 Processor for animals dying of diseases based on high-temperature and high-pressure humidifying method
CN106140782A (en) * 2015-04-10 2016-11-23 上海卓创热能设备有限公司 Floating pressure type poultry corpse innocuity disposal system and processing method
CN106140781A (en) * 2015-04-10 2016-11-23 上海卓创热能设备有限公司 A kind of floating pressure typeization still processed cartridge for poultry corpse harmless treatment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105884408A (en) * 2014-10-24 2016-08-24 镇江江工生物工程成套设备有限公司 Processor for animals dying of diseases based on high-temperature and high-pressure humidifying method
CN105884408B (en) * 2014-10-24 2022-10-18 镇江江工生物工程成套设备有限公司 Processor for treating animals died of diseases by high-temperature high-pressure humidification method
CN104529566A (en) * 2015-01-09 2015-04-22 中国科学院合肥物质科学研究院 Innocent treatment system for livestock and poultry dead of diseases in livestock breeding industry
CN104741364A (en) * 2015-03-31 2015-07-01 北京嘉禾旭牧科技有限公司 Animal innocent treatment system and method
CN104741364B (en) * 2015-03-31 2017-06-13 北京嘉禾旭牧科技有限公司 A kind of Innocuous treatment system for animals and method
CN106140782A (en) * 2015-04-10 2016-11-23 上海卓创热能设备有限公司 Floating pressure type poultry corpse innocuity disposal system and processing method
CN106140781A (en) * 2015-04-10 2016-11-23 上海卓创热能设备有限公司 A kind of floating pressure typeization still processed cartridge for poultry corpse harmless treatment
CN106140781B (en) * 2015-04-10 2018-07-20 上海卓创热能设备有限公司 A kind of floating pressure type kettle wound packages for livestock and poultry corpse harmless treatment is set
CN106140782B (en) * 2015-04-10 2018-07-20 上海卓创热能设备有限公司 Floating pressure type livestock and poultry corpse innocuity disposal system and processing method

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