CN106140782A - Floating pressure type poultry corpse innocuity disposal system and processing method - Google Patents
Floating pressure type poultry corpse innocuity disposal system and processing method Download PDFInfo
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Abstract
The invention discloses floating pressure type poultry corpse innocuity disposal system and processing method thereof, processing equipment includes the device such as central control board, floating pressureization still processed cartridge, floating pressure control system, temperature-increasing system, charging basket；Described central control board controls equipment automatization by setting program and runs；Floating pressure control system still processed with floating pressureization cartridge is connected, and regulates the pressure in floating pressureization still processed cartridge；Described temperature-increasing system still processed with floating pressureization cartridge is connected, and regulates the temperature in floating pressureization still processed cartridge.The present invention utilizes the steam input during floating pressure control system minimizingization system and energy loss, and the waste gas produced during changing system, waste water, waste residue etc. is carried out harmless process simultaneously, recycles oils and fats, meat meal tankage etc..The present invention is that a kind of scale of investment is controlled, EM equipment module can be combined, processing cost is cheap, technical process cleaning, whole production process zero-emission, resource of animal and birds may utilize, the poultry corpse innocuity disposal system of resource-conserving and method.
Description
Technical field
The present invention relates to innoxious spoil processing equipment and method, particularly relate to floating pressure type poultry corpse harmless treatment
System and processing method.
Background technology
In addition to butchering normally and eating, there is many factors can cause poultry in daily life and social production activity
The death of fowl, such as propagation, vehicle accident, natural disaster, poisoning and the naturally-aged etc. of all kinds of epidemic diseases.Dead poultry
In account for the overwhelming majority with the poultry of artificial breeding, also comprise people raise house pet and Part Wild poultry.The most normal
The poultry corpse of the unusual death that dead or a variety of causes causes the most all carries multiple pathogenic bacteria, if processing not in time or disposing
Improper, corpse will quickly corrupt decompose, and distributes odor pollution air and makes harmful microorganism contaminated soil and water source.Especially
Because the dead poultry corpse of epidemic disease is while may causing larger area epidemic disease to occur, the epidemic disease of infecting both domestic animals and human is infected to
The mankind, thus cause the crisis of field of public health.
China is traditional its feeding and consumption big country, is limited by cultural technique and management level and seasonal epidemic disease
Sick impact, a large amount of poultry that almost annual various places have a variety of causes to cause are dead.System according to the Ministry of Agriculture in 2011
Meter, the amount of livestock on hand of draught animal (cattle, horse, donkey, camel) is 1.2 hundred million (peaks), pig 4.7 hundred million, sheep 2.8 hundred million,
Poultry 55.5 hundred million plumage.According to average mortality draught animal be 1.5%, pig be 3%, sheep be 2%, birds be 5% calculating, often
The dead poultry quantity in year is also the hugest.Will be to ecology if such substantial amounts of poultry corpse is disposed the most effectively
Environment, health of human body and public health security cause grave danger.At the beginning of 2013, there occurs that the Huangpu River caused a sensation throughout the country is dead
Pig drift event, the dead pig corpse that the bimestrial time salvages from Huangpu River is more than 10,000 tools.This event fully exposes
China is all many wretched insufficiencies such as idea in terms of the process of poultry corpse, regulation, facility in livestock and poultry cultivation industry,
Also result in the great attention of the central government, country and relevant ministries and commissions have successively assigned such as that " People's Republic of China (PRC) is moved simultaneously
Thing assanation ", " poultry breeding scale pollution prevention ordinance ", " about set up dead livestock and poultry harmless treatment mechanism meaning
See " file, the innoxious place of the clearest and the most definite dead livestock and poultry in " suggestion " targetedly such as (hereinafter referred to as " suggestion ")
Reason need to be with " process, clean environment firendly, Appropriate application in time " as target.Governments at all levels improve the most accordingly to harmful poultry
Corpse carries out the financial support dynamics of harmlessness disposing behavior.
Current domestic conventional poultry corpse processing method substantially has four kinds, be respectively buried, burn, change system and send out
Ferment is the most buried the most conventional with burning.Use buried method to process the simplest, but need to take the soil money of preciousness
Source, and innoxious effect is undesirable, the poultry of epidemic disease death still deposit the hidden danger propagating epidemic situation, also can in corpse putrefaction process
Soil and underground water source are caused secondary pollution, more cannot realize the recycling of resource；Incinerating method also cannot realize resource
Recycling, and combustion process can produce many harmful gass, will be to atmospheric environment without perfect environmental practice
Pollute, need the substantial amounts of energy of extra consumption simultaneously when burning, and the heat energy produced in usual burning process can not obtain
Obtain and effectively utilize；Changing preparation method and have two kinds of approach of dry and wet at present, it is dirty that wet method system can produce substantial amounts of waste liquid in operation process
Water and the diffusion of dirty gas, need extra equipment to recycle, be the most also extremely difficult to the clear of whole process
Clean requirement.Existing dry method system then needs first to carry out crushing by poultry corpse doing sterilization treatment again, except needs increase
Add outside disintegrating apparatus, shattering process easily causes harmful microbe diffusion and the secondary pollution to environment.Compare burning
For method, change preparation method and can carry out limited resource reutilization, but longer to the Deal with Time of poultry corpse, efficiency comparison
Lowly, equipment investment can be more；Fermentation method has natural fermentation and ferment enzyme fermentation, and natural fermentation is also referred to as naturalization corpse method, needs
Take more land resource and build fermentation vat (dead bodies digestion tank), be limited to the capacity of fermentation vat, disease fowl of once dissolving
The limited amount of poultry corpse, there is also fermentation period length, sweat foul smell is strong, cannot be carried out efficient resource simultaneously
The problems such as utilization.And ferment enzyme fermentation is firstly the need of crushing poultry corpse, it is subsequently adding fermentation enzyme and Testa Tritici etc.
Stirring, then be placed in fermentation tank and ferment, also needing to afterwards carries out heating up inactivates zymocyte, and this mode processes
Time is long, crushes owing to must carry out early stage, easily causes the diffusion of disease bacterium and the secondary to environment in shattering process
Pollute, and the product after fermenting is also only as a kind of low side organic fertilizer.Based on technology present in above four kinds of methods
And defective workmanship so that these methods of disposal are difficult to the most extensively be received.
Summary of the invention
Present invention aim to address the problems of the prior art, it is provided that a kind of scale of investment is controlled, EM equipment module can be combined,
Treatment scale is scalable, processing cost is cheap, technical process cleaning, whole production process zero-emission, resource of animal and birds are available, water
The engineering method of the dead livestock and poultry corpse harmless treatment of resource-conserving.
The technical scheme is that a kind of floating pressure type poultry corpse innocuity disposal system, including central control board, floating pressure
Change still cartridge processed, floating pressure control system, temperature-increasing system, charging basket；Described charging basket is hollow container, holds and need to process poultry
Corpse；Described floating pressureization still processed wound packages is set to pressure vessel, including kettle and still door, kettle assembling steam inlet adapter, row
Gas adapter and valving；Described central control board is connected with floating pressure control system and temperature-increasing system, by setting program control
Equipment automatization runs；Floating pressure control system still processed with floating pressureization cartridge is connected, and regulates in floating pressureization still processed cartridge
Pressure；Temperature-increasing system still processed with floating pressureization cartridge is connected, and regulates the temperature in floating pressureization still processed cartridge；Described heat
System includes compound burner and steam generator；Described compound burner adds hot steam generator, and steam generator is by steaming
Steam inlet adapter on steam pipe road still processed with floating pressureization cartridge is connected；Described floating pressure control system include cooler and vapour-
Liquid separating apparatus, the vent connection on still processed with the floating pressureization cartridge of cooler one end is connected, and the other end separates dress with vapour-liquid
Put connected.
Preferably, it is also equipped with heater in the kettle of described floating pressureization still processed cartridge.
Preferably, described floating pressureization still processed cartridge also includes heat sink, and described floating pressureization still processed cartridge configures cold coal
Adapter, heat sink produces cold air, and by the adapter of described coolant by inside floating for cold air input pressureization still processed cartridge.
Preferably, the kettle of described floating pressureization still processed cartridge is also equipped with temperature and pressure testing and controlling module, this test module
It is connected by data wire with central control board or uses wireless connections to transmit real time data.
Preferably, sealing device is used to seal between kettle and the still door of described floating pressureization still processed cartridge.
Preferably, described floating pressure control system, also include negative pressure pumped vacuum systems, negative pressure pumped vacuum systems and cooler and vapour
-liquid separating apparatus is connected.
Preferably, described floating pressure control system also includes steam latent heat recovery system.
Preferably, also including methane-generating pit, in vapour-liquid segregation apparatus, the liquid after refrigerated separation is discharged into methane-generating pit.
Preferably, equipped with mobile device bottom described charging basket, move inside floating pressureization still processed cartridge.
Preferably, described charging basket divides upper and lower two-layer, and upper strata holds pending poultry corpse, and lower floor is that an open-topped container is used
Liquid during storageization is made, arranges drainage screen between levels.
Preferably, equipped with two-dimensional bar code bottom described charging basket, the essential information of two-dimensional bar code record charging basket；Described basic letter
Breath includes processing the type of poultry, weight, size.
Preferably, also include following process device, following process device include oils and fats slightly refine device, meat meal tankage processing unit (plant),
Fertilizer processing unit (plant), carbon back functional material processing unit (plant), biodiesel device for refining.
Preferably, also include freezer or cold storage plant, poultry before treatment are carried out stored refrigerated.
Preferably, also include weighbridge, for weighing pending poultry weight；Described weighbridge is provided with Quick Response Code arrangement for reading,
Recognizable charging basket information；Weighbridge has Weighing module, information stores module and communication module, will load the charging basket of poultry corpse
Gross weight and the charging basket information read by Quick Response Code arrangement for reading are sent to central control board.
Preferably, central control board is according to parameter automatically setting processing procedure sequences such as poultry classification, net weight.
A kind of floating pressure type poultry corpse method for innocent treatment, comprises the steps:
Preparation process: poultry to be disposed are put into charging basket, charging basket is sent in floating pressureization still processed barrel；
High-pressure trend step: by central control board according to parameter settingization processing procedure sequences such as poultry kinds and weight, to heating be
System sends instruction, controls compound burner and adds hot steam generator, and conveying steam enters floating pressureization still processed barrel, carries out height
Temperature high-pressure trend system；
Low pressureization step processed: after High Temperature High Pressure system carries out a period of time, central control board sends to floating pressure control system and refers to
Order, is expelled to the vapour mixture in still barrel processed for floating pressureization outside still barrel, forms low-voltage high-temperature in still barrel
Environment, proceeds low-voltage high-temperature system；
Subsequent step: close heater, injects cold air in floating pressureization still processed barrel, makes floating pressureization still processed barreled
Put interior recovery normal temperature and pressure, take out charging basket.
Preferably, after described low pressureization step processed, also include vacuum dryingization step processed, carry out one in low pressureization step processed
After the section time, use the negative pressure pumped vacuum systems in floating pressure control system, make to be in vacuum inside floating pressureization still processed cartridge and do
Dry environment, carries out vacuum dryingization system.
Preferably, described high-pressure trend step and low pressureization step processed are carried out the most repeatedly according to pending poultry practical situation
Repeat.
Preferably, firing equipment is also included in described floating pressureization still processed cartridge, it is characterised in that in high temperatureization step processed
Or low pressureization step processed or vacuum dryingization step processed also use firing equipment still processed to floating pressureization cartridge to be internally heated.
Preferably, also include weighbridge, for weighing pending poultry weight；Described weighbridge is provided with Quick Response Code arrangement for reading,
Recognizable charging basket information；Weighbridge has Weighing module, information stores module and communication module, will load the charging basket of poultry corpse
Gross weight and the charging basket information read by Quick Response Code arrangement for reading are sent to central control board, by central control board to changing process processed
Carry out Self Adaptive Control.
Preferably, described floating pressure type poultry corpse method for innocent treatment also includes that resource reutilization processes step, utilizes oil
Fat slightly refines device, meat meal tankage processing unit (plant), fertilizer processing unit (plant), carbon back functional material processing unit (plant) or biodiesel and refines dress
One or more in putting carry out resource reutilization process.
Preferably, the biogas and the oils and fats that produce in on-condensible gas isolated in vapour-liquid segregation apparatus, methane-generating pit are slightly refined
The residue oil that device produces is sent into compound burner and is carried out burning disposal.
The invention have the advantage that 1. the most large-scale domestic animals or small-sized poultry or birds, poultry corpse is entering Treatment stations
Behind ground, by the overall process of harmlessness disposing, it is not necessary to use mobile machine to carry out splitting or break process, to greatest extent
Avoid disease poultry soiling solution pollution and the harmful microbe of environment are spread.2. use floating pressureization mode processed, utilize high pressure
Change step processed and the flexible combination of low pressureization step processed, make poultry corpse crack rapid evaporation moisture, substantially increasing voluntarily
Efficiency processed, decreases the usage amount of high-temperature steam simultaneously, reduces energy consumption, and reduces the generation of soiling solution waste water in a large number.3.
Central control board can control multiple stage control equipment simultaneously, and every equipment is according to poultry classification (draught animal, pig, sheep, poultry
Deng) and parameter the automatically setting processing procedure sequence such as net weight, change process full automation processed.4. the various gas produced during changing system
Body is sent in compound burner hearth after vapour-liquid segregation apparatus separates and is burnt completely, and decrease in air to greatest extent is different
Taste.The isolated condensed water containing organic principle all enters and participates in fermentation in methane-generating pit by sealing pipeline, it is to avoid to ring
The pollution in border.The poultry residuum being the most dried and fat blend can carry out polish as required.As animal residue passes through
Pulverizing squeezing, separate out fat further, residue makes meat meal tankage, and meat meal tankage carbonization can make carbon back functional material further.
In order to the technological means making the present invention realize, technical characteristic, goal of the invention are easy to understand with technique effect, below
In conjunction with being specifically illustrating, the present invention is expanded on further.
Accompanying drawing explanation
Fig. 1 is the technological process module map of the present invention；
Fig. 2 is the overall flow schematic diagram of the present invention
Fig. 3 is the topology view of charging basket in the present invention；
Fig. 4 is the schematic diagram of floating pressure control system in the present invention.
Detailed description of the invention
One, technical process
As shown in figures 1-4, for the technical process of the present invention,
(1) the poultry corpse collected or peasant household sends here is sent into freezer 1 and carry out freezing, prevent corruption and make poultry body surface
Microorganism is dead or loses activity.In the case of disposal ability is limited, wait that the poultry corpse disposed must carry out freezing.
This step can be omitted, and can be directly entered next step when the disposal facility free time and process.
(2) by loading special charging basket 2 through freezing processing or without the poultry corpse of freezing processing, weighbridge 40 can be passed through
Obtain the information such as pending carcass weight, corpse information is stored in enterprise database 13, push floating pressureization still processed cylinder 3 afterwards
In.Charging basket is divided into upper and lower double-layer structure, superstructure 21 to be used for holding poultry corpse, and understructure 22 is bearing container,
The materials such as the fat during making for undertaking, are provided with dirt filtering device between superstructure 21 and understructure 22
23。
(3) charging basket 2 is sent in floating pressureization still processed cartridge 3, close still door, press " preparation " of central control board 4
Button, first middle control computer carries out System self-test, checks all devices state, including floating pressureization still processed cartridge 3, comprehensively
Pipelines etc., confirm that safety and all devices state normally rear waiting system starts, and now operator can be according on display screen
Information technological parameter is modified or confirms.After confirming that technological parameter is errorless, press " opening of central control board 4
Dynamic " button, system starts self adaptation processing procedure sequence.Assembling pressure, measurement and control of temperature is gone back on described floating pressureization still processed cartridge 3
Device 191 and safety device 192.Change processing procedure sequence in still cylinder includes:
A () compound burner 5 is started working, open the steam valve on steam pipework simultaneously, by steam generator 6
It is the most overheated that the steam inlet adapter 7 that process still cartridge 3 processed with floating pressureization is connected is passed through in floating pressureization still processed cartridge 3
Steam, steam generator 6 is connected with soft water system 18, when in floating pressureization still processed cartridge 3, pressure reaches P1 value
Steam off valve.
B () opens the heater in floating pressureization still processed cartridge 3, this step can be carried out with (a) simultaneously.
C () starts excessive along with the rising of temperature and pressure, the moisture in poultry corpse, the beginning such as fat, protein
Solve and part flows out or evaporates into external, and cause increasing further of pressure in still.Central control board 4 makes still body temperature
Being maintained between T1 to T2, pressure is maintained between P2 to P3, and the retention time of this state is Mc minute.Utilize
Saturated vapor, directly contacts with disease poultry, when steam runs into poultry corpse and condenses into water, then discharges a large amount of heat energy, can
Make oils and fats melt and protein coagulating, poultry corpse cracks voluntarily, moisture and part dissolved fat, amino acids and
Soluble impurity is by the bearing container importing charging basket 2 lower floor；Simultaneously by high temperature and high pressure, by poultry body surface and internal micro-
Biology includes that the harmful microorganism causing epidemic disease is thoroughly killed.
D () central control board 4 opens floating pressure control system 9, cooler 10 starts cooling, floating pressureization still processed cartridge 3
Interior steam enters cooler 91 by vent connection 8, and in kettle, pressure gradually lowers, and in kettle, vapour mixture is discharged to
In cooler 91.Gas in addition to steam is admitted in vapour-liquid segregation apparatus 93 store with the mixture of water, on-condensible gas
Being admitted to compound burner 5 stove chamber inner combustion, condensed sewage is discharged into methane-generating pit 94.
E () starts the pumped vacuum systems 95 in floating pressure control system 9, be down to low by pressure in still cartridge 3 processed for floating pressureization
In the P0 value of 1 atmospheric pressure, heater is continually maintained in heated condition, and in making floating pressureization still processed cartridge 3, temperature is protected
Holding between T3 to T4, in floating pressureization still processed cartridge 3, pressure maintains P0 value left and right Md minute.Now floating pressureization
Being hot vacuum environment in still cartridge 3 processed, poultry corpse cracks further and is dried rapidly, in charging basket 2 lower floor bearing container
Fat blend in moisture progressively evaporate, paste will be gradually formed.Vapour mixture in floating pressureization still processed cartridge 3
Continue to drain in cooler 91.Gas in addition to steam is admitted in vapour-liquid segregation apparatus 93 store with the mixture of water,
On-condensible gas is admitted to compound burner 5 stove chamber inner combustion, and condensed sewage is discharged into methane-generating pit 94.Due to herein
The moisture overwhelming majority derives from poultry body, and therefore sewage quantity is little, and methane-generating pit be enough to be recycled and dissolves.
F () central control board 4 carries out Self Adaptive Control according to parameter (poultry type, weight, epidemic disease type etc.), weight
Multiple (a) to (d) step 1 is to n times, to ensure that different types of poultryization efficiency processed is the highest, bactericidal effect is optimum.
Described floating pressure control system includes cooler and vapour-liquid segregation apparatus, cooler one end and floating pressureization still processed cartridge 3
On vent connection be connected, the other end is connected with vapour-liquid segregation apparatus 93.
G () closes the heater in floating pressureization still processed cartridge 3, open heat sink 10, by cold air by floating pressure
Change the cold coal adapter 11 on still cartridge 3 processed to inject in still, make temperature in the kettle be reduced to outdoor temperature or human body can safety
The temperature born, in still, pressure recovers to normal pressure.
H () opens floating pressureization still processed cartridge 3, take out material frame 2, charging basket 2 is sent into following process workshop 12 and carries out
Utilization processes.Isolated fat can slightly refine equipment 14 by oils and fats and extract fat, and poultry residuum is processed by meat meal tankage
Equipment 16 is processed into meat meal tankage.
Parameter T1 in above description, T2, T3, T4, P0, P1, P2, P3, Mc, Md, N are by central authorities' control
Platform 4 carries out Self Adaptive Control, to reaching efficiency processed according to initial parameter (poultry type, weight, epidemic disease type etc.)
Optimization.
Specific embodiment:
Case study on implementation one: to carrying out of the sick dead pig process processed infecting foot and mouth disease
Process and change step processed are as follows:
(1) by the sick dead pig three of country's relevant regulations centralized collection, gross weight: 468kg, specific charging basket is put into.
(2) with handheld terminal scanning material frame on Quick Response Code, by sick dead pig source of disease type, the time of dying of illness, raise etc.
Important information typing narrow sense data management system, makes material frame information and sick dead pig information be associated, and can be with
Time provide related data to government regulator and insurance company.
(3) will be equipped with the material frame of sick dead pig in weighbridge pushes floating pressureization still processed, be closing and sealing off still door.
(4) pressing " preparation " button on central control board, middle control computer proceeds by System self-test, checks complete aobvious
Show that system is normal.The technological parameter of display screen display is as follows: poultry kind: " live pig ", epidemic disease type: " mouth hoof
Epidemic disease ", poultry net weight: " 468 ", it is contemplated that change the time processed: " 150 minutes ".Now operator can be according to aobvious
Technological parameter (poultry kind, epidemic disease type, poultry net weight) is modified or confirms by the information in display screen.Really
Recognize technological parameter errorless after, press " startup " button on central control board, system starts self adaptation processing procedure sequence.System
System self adaptation processing procedure sequence is as follows:
A () compound combustion furnace igniting, starts steam generator simultaneously.Still processed injects superheated steam to changing and starts simultaneously
Heater, when in still, pressure stops pressurization when reaching 2.5Mpa, meanwhile controls temperature in the kettle at 150 DEG C～20
0℃；Due to the evaporation of live pig internal water in still, in still, pressure will rise between 2.5 to 3Mpa, maintain this pressure
State 80 minutes.
(b) stop heating system, cooler start cooling, from still extract out gas vapour mixture enter cooler, through vapour-
After liquid separating apparatus separates, on-condensible gas sends into fire box temperature more than burning, the sewage of condensation in the compound burner of 600 DEG C
Quiet stop certain time and reach a certain amount of after in closed conduct enters methane-generating pit.Now in still, pressure drops to 1 to 1.
Between 2Mpa
C () starts pumped vacuum systems, reheat in still simultaneously.Maintain pressure 0.1Mpa to 0.3Mpa in kettle,
Temperature 80 DEG C～120 DEG C, carries out being vacuum dried 50 minutes.
D () closes the heater in still and opens heat sink, by the cold coal adapter on still cylinder, cold air is injected still
In, make temperature in the kettle be reduced to outdoor temperature or temperature that human body can bear safely, in still, pressure recovers to normal pressure.
(5) open still door, remove charging basket.Pig residuum is sent into Hou Dao job shop and is processed into meat meal tankage etc..
(6) fat blend in material frame lower layers of containers is sent into thick the refining in device of fat to refine, obtain higher quality
Animal fat can refine into biodiesel further, fat residues is burned in sending into hybrid fuel stove.
Case study on implementation two: to dead carrying out of the chicken process processed infecting H7N9 bird flu
Process and change step processed are as follows:
(1) by 200, the coil pipe of country's relevant regulations centralized collection, gross weight: 317kg, specific charging basket is put into.
(2) with handheld terminal scanning material frame on Quick Response Code, fowl disease Source Type of will dying of illness, the time of dying of illness, raising etc.
Important information typing narrow sense data management system, makes material frame information and chicken information of dying of illness be associated, and can be with
Time provide related data to government regulator and insurance company.
(3) will be equipped with the dying of illness material frame of chicken, in weighbridge pushes floating pressureization still processed, is closing and sealing off still door.
(4) pressing " preparation " button on central control board, middle control computer proceeds by System self-test, checks complete aobvious
Show that system is normal.The technological parameter of display screen display is as follows: poultry kind: " chicken ", epidemic disease type: " H7N9 ",
Poultry net weight: " 317 ", it is contemplated that change the time processed: " 120 minutes ".Now operator can be according on display screen
Information technological parameter (poultry kind, epidemic disease type, poultry net weight) is modified or is confirmed.Confirm technique
After parameter is errorless, pressing " startup " button on central control board, system starts self adaptation processing procedure sequence.System is adaptive
Processing procedure sequence should be changed as follows:
A () compound combustion furnace igniting, starts steam generator simultaneously.Still processed injects superheated steam and simultaneously to opening to changing
Dynamic heater, when in still, pressure stops pressurization when reaching 1.6Mpa, meanwhile temperature in the kettle is controlled at 120 DEG C～
180℃；Due to the evaporation of chicken internal water in still, in still, pressure will rise between 1.6 to 1.8Mpa, maintain this pressure
Power state 60 minutes.
(b) stop heating system, cooler start cooling, from still extract out gas vapour mixture enter cooler, through vapour-
After liquid separating apparatus separates, on-condensible gas sends into fire box temperature more than burning, the sewage of condensation in the compound burner of 600 DEG C
Quiet stop certain time and reach a certain amount of after in closed conduct enters methane-generating pit.Now in still, pressure drops to 1 to 1.
Between 2Mpa
C () starts pumped vacuum systems, reheat in still simultaneously.Maintain pressure 0.1Mpa to 0.3Mpa in kettle,
Temperature 80 DEG C～120 DEG C, carries out being vacuum dried 40 minutes.
D () closes the heater in still and opens heat sink, by the cold coal adapter on still cylinder, cold air is injected still
In, make temperature in the kettle be reduced to outdoor temperature or temperature that human body can bear safely, in still, pressure recovers to normal pressure.
(5) open still door, remove charging basket.Chicken residuum is sent into Hou Dao job shop and is carried out feather separation, and Carnis Gallus domesticus bone is processed into
Meat meal tankages etc., feather can deep processing further.
(6) fat blend in material frame lower layers of containers is sent into thick the refining in device of fat to refine, obtain higher quality
Animal fat can refine into biodiesel further, fat residues is burned in sending into hybrid fuel stove.
It is only the present invention preferably case study on implementation in sum, is not used for limiting the practical range of the present invention.I.e. Fan Yiben
The equivalence that the content of patent application the scope of the claims is made changes and modifies, and all should belong to the technology category of the present invention.
Claims (22)
1. a floating pressure type poultry corpse innocuity disposal system, including central control board, floating pressureization still processed cartridge, floats
Pressure control system, temperature-increasing system, charging basket；It is characterized in that, described charging basket is hollow container, holds and need to process poultry corpse；
Described floating pressureization still processed wound packages is set to pressure vessel, including kettle and still door, kettle assembling steam inlet adapter, vent connection
And valving；Described central control board is connected with floating pressure control system and temperature-increasing system, controls equipment certainly by setting program
Dynamicization is run；Floating pressure control system still processed with floating pressureization cartridge is connected, and regulates the pressure in floating pressureization still processed cartridge；
Temperature-increasing system still processed with floating pressureization cartridge is connected, and regulates the temperature in floating pressureization still processed cartridge；Described temperature-increasing system bag
Include compound burner and steam generator；Described compound burner adds hot steam generator, and steam generator passes through jet chimney
Steam inlet adapter on still cartridge processed with floating pressureization is connected；Described floating pressure control system includes that cooler and vapour-liquid separate
Device, the vent connection on still processed with the floating pressureization cartridge of cooler one end is connected, and the other end is connected with vapour-liquid segregation apparatus.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 1, it is characterised in that: described floating pressure
It is also equipped with heater in changing the kettle of still cartridge processed.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 1, it is characterised in that: described floating pressure
Formula poultry corpse innocuity disposal system also includes heat sink, and described floating pressureization still processed cartridge configures the adapter of cold coal, fall
Temperature device produces cold air, and by the adapter of described coolant by inside floating for cold air input pressureization still processed cartridge.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 1, it is characterised in that: described floating pressure
Changing and be also equipped with temperature and pressure testing and controlling module on the kettle of still cartridge processed, this test module and central control board pass through data
Line connects or uses wireless connections to transmit real time data.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 1, it is characterised in that: described floating pressure
Change and between kettle and the still door of still cartridge processed, use sealing device to seal.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 1, it is characterised in that: described floating pressure
Control system also includes that negative pressure pumped vacuum systems, negative pressure pumped vacuum systems are connected with cooler and vapour-liquid segregation apparatus.
7., according to the floating pressure type poultry corpse innocuity disposal system described in any one in claim 1-6, its feature exists
In: described floating pressure control system also includes steam latent heat recovery system.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 7, it is characterised in that: described floating pressure
Formula poultry corpse innocuity disposal system also includes methane-generating pit, and in vapour-liquid segregation apparatus, the liquid after refrigerated separation is discharged into natural pond
Gas pond.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 8, it is characterised in that: described charging basket
Bottom, equipped with mobile device, is moved inside floating pressureization still processed cartridge.
Floating pressure type poultry corpse innocuity disposal system the most according to claim 9, it is characterised in that: described material
The upper and lower two-layer of basket point, upper strata holds pending poultry corpse, and lower floor is an open-topped container, during storage is made
Liquid, arranges drainage screen between levels.
11. floating pressure type poultry corpse innocuity disposal systems according to claim 10, it is characterised in that: described material
Equipped with two-dimensional bar code bottom Kuang, the essential information of two-dimensional bar code record charging basket；Described essential information include process poultry type,
Weight, size.
12. floating pressure type poultry corpse innocuity disposal systems according to claim 11, it is characterised in that: described floating
Pressure type poultry corpse innocuity disposal system also includes that following process device, following process device include that oils and fats slightly refines device, meat
Bone meal processing unit (plant), fertilizer processing unit (plant), carbon back functional material processing unit (plant) and biodiesel device for refining.
13. floating pressure type poultry corpse innocuity disposal systems according to claim 12, it is characterised in that: described floating
Pressure type poultry corpse innocuity disposal system also includes freezer or cold storage plant, and poultry before treatment are carried out stored refrigerated.
14. according to floating pressure type poultry corpse innocuity disposal system described described in claim 13, it is characterised in that: institute
State floating pressure type poultry corpse innocuity disposal system and also include weighbridge, for weighing pending poultry weight；Described weighbridge sets
There is Quick Response Code arrangement for reading, recognizable charging basket information；Weighbridge has Weighing module, information stores module and communication module, will
The charging basket gross weight and the charging basket information read by Quick Response Code arrangement for reading that load poultry corpse are sent to central control board.
15. floating pressure type poultry corpse innocuity disposal systems according to claim 14, it is characterised in that: in described
Centre control station is according to parameter automatically setting processing procedure sequences such as poultry classification, net weight.
16. 1 kinds of floating pressure type poultry corpse method for innocent treatment, comprise the steps:
Preparation process: poultry to be disposed are put into charging basket, charging basket is sent in floating pressureization still processed barrel；
High-pressure trend step: by central control board according to parameter settingization processing procedure sequences such as poultry kinds and weight, to heating be
System sends instruction, controls compound burner and adds hot steam generator, and conveying steam enters floating pressureization still processed barrel, carries out height
Temperature high-pressure trend system；
Low pressureization step processed: after High Temperature High Pressure system carries out a period of time, central control board sends to floating pressure control system and refers to
Order, is expelled to the vapour mixture in still barrel processed for floating pressureization outside still barrel, forms low-voltage high-temperature in still barrel
Environment, proceeds low-voltage high-temperature system；
Subsequent step: close heater, injects cold air in floating pressureization still processed barrel, makes floating pressureization still processed barreled
Put interior recovery normal temperature and pressure, take out charging basket.
17. floating pressure type poultry corpse method for innocent treatment according to claim 16, it is characterised in that described low pressure
Also include vacuum dryingization step processed after changing step processed, after low pressureization step processed carries out a period of time, use floating pressure control
Negative pressure pumped vacuum systems in system, makes to be in vacuum drying environment inside floating pressureization still processed cartridge, carries out vacuum dryingization
System.
18. floating pressure type poultry corpse method for innocent treatment according to claim 17, it is characterised in that described high pressure
Change step processed, low pressureization step processed and vacuum dryingization step processed to carry out arbitrarily repeatedly weighing according to pending poultry practical situation
Multiple.
19. floating pressure type poultry corpse method for innocent treatment according to claim 18, described floating pressureization still processed wound packages
Firing equipment is also included, it is characterised in that in high temperatureization step processed or low pressureization step processed or vacuum dryingization step processed in putting
Firing equipment still processed to floating pressureization cartridge is also used to be internally heated.
20. floating pressure type poultry corpse method for innocent treatment according to claim 19, it is characterised in that also include ground
Pound, for weighing pending poultry weight；Described weighbridge is provided with Quick Response Code arrangement for reading, recognizable charging basket information；Weighbridge
Have Weighing module, information stores module and communication module, will load the charging basket gross weight of poultry corpse and is read by Quick Response Code
The charging basket information that equipment reads sends to central control board, central control board carry out Self Adaptive Control to changing process processed.
21. floating pressure type poultry corpse method for innocent treatment according to claim 20, it is characterised in that described floating
Pressure type poultry corpse method for innocent treatment also includes that resource reutilization processes step, utilizes oils and fats slightly to refine device, meat meal tankage adds
Frock is put, one or more in fertilizer processing unit (plant), carbon back functional material processing unit (plant) or biodiesel device for refining are carried out
Resource reutilization processes.
22. floating pressure type poultry corpse method for innocent treatment according to claim 21, it is characterised in that described floating
Pressure type poultry corpse method for innocent treatment also includes to produce in on-condensible gas isolated in vapour-liquid segregation apparatus, methane-generating pit
Raw biogas and oils and fats slightly refine the residue oil that device produces and send into compound burner and carry out the step of burning disposal.
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| CN113102470A (en) * | 2021-04-20 | 2021-07-13 | 河南科技大学 | Portable beasts and birds spoil innocent treatment equipment of dying of illness |
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| Publication number | Publication date |
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| CN106140782B (en) | 2018-07-20 |
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