CN203578300U - 360-degree pneumatic sweeping and blowing device - Google Patents

360-degree pneumatic sweeping and blowing device Download PDF

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Publication number
CN203578300U
CN203578300U CN201320678438.6U CN201320678438U CN203578300U CN 203578300 U CN203578300 U CN 203578300U CN 201320678438 U CN201320678438 U CN 201320678438U CN 203578300 U CN203578300 U CN 203578300U
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CN
China
Prior art keywords
pneumatic
degree
brush
mobile machine
fixed frame
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Expired - Fee Related
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CN201320678438.6U
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Chinese (zh)
Inventor
智全中
张亮
赵维亮
张献伟
吴越人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Haineng Electric Power Science & Technology Co Ltd
LUOHE POWER SUPPLY COMPANY STATE GRID HENAN ELECTRIC POWER Co Ltd
State Grid Corp of China SGCC
Original Assignee
Henan Haineng Electric Power Science & Technology Co Ltd
LUOHE POWER SUPPLY COMPANY STATE GRID HENAN ELECTRIC POWER Co Ltd
State Grid Corp of China SGCC
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Application filed by Henan Haineng Electric Power Science & Technology Co Ltd, LUOHE POWER SUPPLY COMPANY STATE GRID HENAN ELECTRIC POWER Co Ltd, State Grid Corp of China SGCC filed Critical Henan Haineng Electric Power Science & Technology Co Ltd
Priority to CN201320678438.6U priority Critical patent/CN203578300U/en
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Publication of CN203578300U publication Critical patent/CN203578300U/en
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Abstract

The utility model discloses a 360-degree pneumatic sweeping and blowing device used for sweeping post insulators. The 360-degree pneumatic sweeping and blowing device comprises a fixed machine frame, a left movable mechanical arm, a right movable mechanical arm, a left air cylinder, a right air cylinder, a left pneumatic electromagnetic valve, a right pneumatic electromagnetic valve, a horizontal turning device, a vertical turning device and four pneumatic sweeping and blowing brushes. The two ends of the fixed machine frame are connected with the left movable mechanical arm and the right movable mechanical arm, the left air cylinder and the right air cylinder are arranged outside the two ends of the fixed machine frame, the left pneumatic electromagnetic valve and the right pneumatic electromagnetic valve are installed on the left air cylinder and right air cylinder respectively or a fixed mechanical arm, the outside of the symmetry axis of the fixed machine frame is connected with the horizontal turning device, the horizontal turning device is connected with the vertical turning device, the four pneumatic sweeping and blowing brushes are installed on the fixed machine frame and the movable mechanical arms respectively, and the 360-degree pneumatic sweeping and blowing device is integrally installed on an insulating rod or an insulating lifting mechanism through the vertical turning device. The post insulators can be freely swept and blown again and again within 360 degrees by the 360-degree pneumatic sweeping and blowing device without sweeping dead angles. The 360-degree pneumatic sweeping and blowing device is suitable for high-voltage hot-line work, low-voltage hot-line work and non-hot-line work under all kinds of voltage classes.

Description

360 degree Pneumatic cleaning purging devices
Technical field
The utility model relates to a kind of Pneumatic cleaning machinery that cleans support insulator, relates in particular to the Pneumatic cleaning purging device of a kind of 360 degree rotation sweepings and simultaneous purge insulator.
Background technology
Substation Insulator is support and the insulation facility of transformer station's inner high voltage equipment, and owing to staying open air throughout the year, insulator surface easily forms pollution layer.These dunghills are subject to dense fog, light rain etc. moistening, very easily cause pollution flashover accident.Pollution flashover accident gently causes line tripping, power failure, heavy cause grid disconnection, causes disastrous interruption on a large scale, therefore to insulator, will regularly clean scrubbing.
China carries out existing more than the 40 years history of work of anti-pollution flashover.The anti-pollution flashover maintenance technology of present widely used power equipment external insulation is still adjusted the mode of creep distance, external coating and hand sweeping.Hand sweeping must have a power failure and carry out, even if alternately have a power failure, also to power grid operation, causes certain risk and hidden danger.The insulator cleaning machinery having come out, is all to use power line and electric drill or motor to drive, and has High-Voltage Insulation potential safety hazard, once can only clean 1/3 or 1/4 of insulator excircle, can not carry out 360 degree cleanings to insulator; This scavenging machine needs on the ground around a replacing insulator 3-4 operating position, moves 3-4 minor insulation lifting bracket and cleaning equipment, at the different directions of insulator, implements respectively 3-4 cleaning and just can complete the cleaning that an insulator 360 is spent.
Summary of the invention
The utility model is intended to overcome the shortcoming and defect of existing insulator cleaning machinery, and 360 degree Pneumatic cleaning purging devices of a kind of cleaning simultaneous purge support insulator are provided.This cleaning purging device is simple to operate, is easy to control, safe and reliable, lightweight, possesses any repetition 360 and spends cleaning ability and rotation sweeping and simultaneous purge ability, without cleaning dead angle, various support insulators is all had to good cleaning effect.
The technical solution adopted in the utility model is as follows:
This 360 degree Pneumatic cleaning purging device comprises that fixed frame, left and right mobile machine arm, left and right cylinder, left and right air-operated solenoid valve, level angle device, vertical gyrator and four pneumatic blowings clear away brush; Described fixed frame two ends respectively with left and right mobile machine arm chain connection, and outside, two ends arranges respectively cylinder, on left and right cylinder or fixed frame, be respectively arranged with left and right air-operated solenoid valve, the axis of symmetry outside of fixed frame connects level angle device, level angle device connects vertical gyrator, and four pneumatic blowings are cleared away brush and are arranged on respectively on fixed frame and left and right mobile machine arm.
Described fixed frame is containing left and right cylinder link and the cleaning brush holder in fixed mount and outside thereof.
Described fixed mount is empty stomach insulating materials, and it is inner chamber circulation compressed air on an empty stomach.
Described left and right mobile machine arm is joint type mobile machine arm, and left and right mobile machine arm contains respectively movable armed lever, is rotationally connected axle, piston rod link and cleaning brush holder; The movable armed lever in left and right is connected with the two ends of fixed frame by being rotationally connected axle respectively.
Described movable armed lever is empty stomach insulating materials, and it is the negotiable compressed air of inner chamber on an empty stomach.
Described left and right cylinder is containing cylinder block and piston rod; The piston rod of left and right cylinder respectively with the piston rod link chain connection of left and right mobile machine arm, the left and right cylinder other end respectively with the left and right cylinder link chain connection of fixed frame.Left and right cylinder carries out action control to left and right mobile machine arm respectively.
Described left and right air-operated solenoid valve adopts two five-way air-operated solenoid valves, sets up control circuit and the soft air pipe being connected for gas circuit, can be by manual remote control or automatic program control.The cylinder action of air-operated solenoid valve control left and right, left and right.
Described level angle device comprises rotating shaft, bearing and for fixed rotating shaft bearing and be connected and fixed the insulating support of frame, level angle device can make these 360 degree Pneumatic cleaning purging devices rotate arbitrarily in the horizontal direction.
The swinging mounting that described vertical gyrator consists of bolt and nut perforation connection for two stacked insulation boards, for adjusting the vertical angle of these 360 degree Pneumatic cleaning purging devices and insulating bar or insulation lifting device.
Described pneumatic blowing is cleared away brush and is comprised without oleopneumatic motor, gearbox, train of reduction gears, brush axle, disk brush sweeper and tail gas scavenging conduit; Without oleopneumatic motor, be arranged on the bottom of gearbox, train of reduction gears is set in gearbox, without the armature spindle of oleopneumatic motor, stretch into the driving wheel that train of reduction gears is installed in gearbox, it is on brush axle that the driven pulley of train of reduction gears is arranged on driven shaft, the outer end that brush shaft extension goes out gearbox is provided with disk brush sweeper, tail gas scavenging conduit inlet end connects the steam vent without oleopneumatic motor, and exhaust end is towards insulator.Without oleopneumatic motor, take compressed air as dynamic rotation, do work, through train of reduction gears and brush axle driver plate brush sweeper, implement rotary cleaning operation, the compressed air tail gas air-flow after doing work without oleopneumatic motor is through tail gas scavenging conduit simultaneous purge insulator.
Describedly without oleopneumatic motor, comprise without oleopneumatic motor body, armature spindle with without air admission hole set on oleopneumatic motor body and steam vent.
This 360 degree Pneumatic cleaning purging device entirety is arranged on insulating bar or insulation lifting mechanism by vertical gyrator.
Described left and right mobile machine arm, by left and right air cylinder driven, can outwards rotate and opens or inwardly rotate and close up simultaneously at the two ends of fixed frame.When the left and right mobile machine arm while, outwards rotation was opened, the opening of above-mentioned two mobile machine arms can pack into insulator or depart from insulator.When the left and right mobile machine arm while, inwardly rotation was closed up, left and right mobile machine arm and fixed frame are formed with the circumferential of small gap, can annular surround insulator.
When this cleaning purging device forms circumference state annular encirclement insulator, left and right promotes the level angle device in fixed frame outside, this cleaning purging device is rotated arbitrarily around insulator, when clearing away brush around insulator rotating, four pneumatic blowings do again High Rotation Speed cleaning, each pneumatic blowing is cleared away brush around insulator rotating quarter turn, four pneumatic blowings are cleared away brush and are completed the cleaning that insulator excircle 360 is spent, and through tail gas scavenging conduit, insulator are carried out to simultaneous purge without the tail gas air-flow after the acting of oleopneumatic motor simultaneously.
The utlity model has following advantage and good effect:
(1) this cleaning purging device multiple spot arranges that four pneumatic blowings of drive clear away brush, simultaneously around and High Rotation Speed cleaning insulator, 360 degree rotation sweeping and the simultaneous purge that can implement to repeat arbitrarily to insulator, cleaning better effects if, efficiency is higher.
(2) the solid mechanical arm of this cleaning purging device and mobile machine arm are made by empty stomach insulating materials, and lightweight, inertia is little, flexible movements, in livewire work, do not dwindle the insulation distance between high-tension apparatus phase and phase and phase and ground, greatly improved the insulation safety of livewire work.
(3) this cleaning purging device is take clean compressed air as power, to make cleaning power set without oleopneumatic motor, with air cylinder driven mobile machine arm, having eliminated motor drives and the existing various insulation hidden danger of hydraulic-driven, be suitable for electrification in high voltage, super-pressure and extra-high voltage electrified operation, be also applicable to various low-voltage live line works and various not livewire work.The application of this cleaning purging device is the effective measure of efficiently cleaning insulator and electric power safety production, ensureing supply of electric power.
Accompanying drawing explanation
Fig. 1 is the utility model mechanical arm open configuration structural representation;
Fig. 2 is that the utility model mechanical arm closes up status architecture schematic diagram;
Fig. 3 is that pneumatic blowing is cleared away brush structural representation;
Fig. 4 is the top view that Fig. 3 pneumatic blowing is cleared away brush.
the specific embodiment
Below in conjunction with accompanying drawing, introduce in detail specific embodiment of the utility model:
As shown in Figure 1 and Figure 2, this 360 degree Pneumatic cleaning purging device comprises: fixed frame 1, left mobile machine arm 2 and right mobile machine arm 3, left cylinder 4 and right cylinder 5, left air-operated solenoid valve 6 and right air-operated solenoid valve 7, level angle device 8, vertical gyrator 9 and four pneumatic blowings are cleared away brush 10.
Fixed frame 1 comprises fixed mount 1.1, cylinder linkage frame 1.2, cylinder link 1.3 and cleaning brush holder 1.4, cleaning brush holder 1.5.Fixed mount 1.1 is insulation material on an empty stomach, and it is inner chamber circulation compressed air on an empty stomach.
Left and right mobile machine arm is joint type mobile machine arm, and left mobile machine arm 2 and right mobile machine arm 3 comprise respectively left movable armed lever 2.1 and right movable armed lever 3.1, the axle 2.2 that turns left to be dynamically connected, axle 3.2, left piston bar link 2.3, right piston rod link 3.3 and cleaning brush holder 2.4, the cleaning brush holder 3.4 of being dynamically connected of turning right.Left mobile machine arm 2 and right mobile machine arm 3 respectively by being rotationally connected axle 2.2, be rotationally connected two ends, the left and right chain connection of axle 3.2 and fixed frame 1.Left movable armed lever 2.1 and right movable armed lever 3.1 are insulation material on an empty stomach, and it is the negotiable compressed air of inner chamber on an empty stomach.
Left and right cylinder comprises cylinder body and piston rod.Piston rod link 2.3 chain connections of the piston rod of cylinder 4 and mobile machine arm 2, cylinder link 1.2 chain connections of cylinder 4 rear ends and fixed frame 1; Piston rod link 3.3 chain connections of the piston rod of cylinder 5 and mobile machine arm 3, cylinder link 1.3 chain connections of cylinder 5 rear ends and fixed frame 1.Left and right cylinder 4 and 5 is controlled respectively 2 and 3 actions of left and right mobile machine arm.
Left air-operated solenoid valve 6 and right air-operated solenoid valve 7 are placed in respectively on left cylinder 4 and right cylinder 5, or are placed on fixed frame; Left and right air-operated solenoid valve is obtained compressed air by set up soft air pipe from the empty stomach inner chamber of fixed frame, and the front end of cylinder or rear end import compressed air to the left and right respectively, controls left and right cylinder action; Air-operated solenoid valve is provided with attached control circuit, and its power supply is 12V or 24V lithium battery, and non-transformer lead-out wire, does not exist electric insulation hidden danger; Left and right air-operated solenoid valve is manual remote control, also can be automatic program control.
Described left and right air-operated solenoid valve is two five-way air-operated solenoid valves.
Level angle device 8 comprises rotating shaft, bearing and for fixed rotating shaft bearing and be connected and fixed the insulating support of frame, level angle device can make these 360 degree Pneumatic cleaning purging devices rotate arbitrarily in the horizontal direction.
The swinging mounting that vertical gyrator 9 consists of bolt and nut perforation connection for two stacked insulation boards; A wherein connection level angle device of two stacked insulation boards, another piece can connect insulating bar; When bolt unclamps, two stacked insulation boards can rotate mutually, and when bolted, the relative angular position between two stacked insulation boards is by bolt and nut stationary positioned; This vertical gyrator is for adjusting the vertical angle of 360 degree power cleaners and insulating bar.
Four pneumatic blowings are cleared away on the cleaning brush holder that brush 10 is arranged on fixed frame 1 and mobile machine arm 2,3, to be uniformly distributed the best.
As shown in Figure 3, Figure 4, pneumatic blowing is cleared away brush 10 and is comprised without oleopneumatic motor 10.1, gearbox 10.2, train of reduction gears 10.3, brush axle 10.4, disk brush sweeper 10.5 and tail gas scavenging conduit 10.6; Without oleopneumatic motor 10.1, be arranged on the bottom of gearbox 10.2, the interior train of reduction gears 10.3 that arranges of gearbox 10.2, driving wheel 10.3.1 without the armature spindle 10.1.2 of oleopneumatic motor 10.1 in the interior installation train of reduction gears 10.3 of gearbox 10.2, the driven pulley 10.3.2 of train of reduction gears 10.3 is arranged on brush axle 10.4, brush axle 10.4 stretches out the outer end of gearbox 10.2 disk brush sweeper 10.5 is installed, the inlet end of tail gas scavenging conduit 10.6 connects the steam vent 10.1.4 without oleopneumatic motor 10.1, and exhaust end is towards insulator.
Without oleopneumatic motor 10.1, comprise without oleopneumatic motor body 10.1.1 and armature spindle 10.1.2, without establishing air admission hole 10.1.3 and steam vent 10.1.4 on oleopneumatic motor shell.
Without oleopneumatic motor 10.1, take compressed air as dynamic rotation, do work, through train of reduction gears 10.3 and brush axle 10.4 driver plate brush sweepers 10.5, implement rotary cleaning operation, without the tail gas air-flow after 10.1 actings of oleopneumatic motor, through tail gas scavenging conduit 10.6, insulator is carried out to simultaneous purge simultaneously.
The method of operating of this 360 degree Pneumatic cleaning purging device: during work, insulation lifting mechanism is in place, under the state that this cleaning purging device is opened at two ends mobile machine arm, be enclosed within on insulator, then remote control mobile machine arm closes up, make this cleaning purging device annular surround insulator, four pneumatic blowings are cleared away brush and can be surrounded insulator insulator is carried out to High Rotation Speed cleaning and purging, left and right promotes level angle device, make this cleaning purging device suitable around insulator, rotate arbitrarily counterclockwise quarter turn, four pneumatic blowings are cleared away brush and can be completed the cleaning purging to insulator excircle tour.
Complete after a circle cleaning, decline a slice full skirt height, repeats above step, completes after the cleaning work of whole insulator, and remote control mobile machine arm opens, and makes this cleaning purging device leave insulator.

Claims (12)

1. the 360 degree Pneumatic cleaning purging devices that clean support insulator, is characterized in that: comprise that fixed frame (1), left and right mobile machine arm (2,3), left and right cylinder (4,5), left and right air-operated solenoid valve (6,7), level angle device (8), vertical gyrator (9) and four pneumatic blowings clear away brush (10); Fixed frame (1) two ends respectively with left and right mobile machine arm (2,3) chain connection, and outside, two ends arranges respectively cylinder (4,5), on left and right cylinder (4,5) or fixed frame (1), be respectively arranged with left and right air-operated solenoid valve (6,7), the axis of symmetry outside of fixed frame (1) connects level angle device (8), level angle device (8) connects vertical gyrator (9), and four pneumatic blowings are cleared away brush (10) and are arranged on respectively on fixed frame (1), left and right mobile machine arm (2,3).
2. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: fixed frame (1) is containing fixed mount (1.1), left and right cylinder linkage frame (1.2,1.3) and left and right cleaning brush holder (1.4,1.5).
3. according to 360 degree Pneumatic cleaning purging devices claimed in claim 2, it is characterized in that: fixed mount (1.1) is empty stomach insulating materials, and it is inner chamber circulation compressed air on an empty stomach.
4. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: left and right mobile machine arm (2,3) is joint type mobile machine arm, left and right mobile machine arm (2,3) contains respectively movable armed lever (2.1,3.1), is rotationally connected axle (2.2,3.2), piston rod link (2.3,3.3) and cleaning brush holder (2.4,3.4); The movable armed lever in left and right (2.1,3.1) is connected with the two ends of fixed frame (1) by being rotationally connected axle (2.2,3.2) respectively.
5. according to 360 degree Pneumatic cleaning purging devices claimed in claim 4, it is characterized in that: the movable armed lever in left and right (2.1,3.1) is empty stomach insulating materials, and it is the negotiable compressed air of inner chamber on an empty stomach.
6. according to 360 degree Pneumatic cleaning purging devices claimed in claim 3, it is characterized in that: left and right cylinder (4,5) is containing cylinder block and piston rod; The piston rod of left and right cylinder (4,5) respectively with piston rod link (2.3, the 3.3) chain connection of left and right mobile machine arm (2,3), left and right cylinder (4, the 5) other end respectively with left and right cylinder link (1.2, the 1.3) chain connection of fixed frame (1).
7. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: left and right air-operated solenoid valve (6,7) adopts two five-way air-operated solenoid valves, sets up control circuit and the soft air pipe being connected for gas circuit, can be by manual remote control control.
8. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: level angle device (8) comprises rotating shaft, bearing and for fixed rotating shaft bearing and be connected and fixed the insulating support of frame (1).
9. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: vertical gyrator (9) is connected the swinging mounting forming for two stacked insulation boards by bolt penetration hole.
10. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: pneumatic blowing is cleared away brush (10) and comprised without oleopneumatic motor (10.1), gearbox (10.2), train of reduction gears (10.3), brush axle (10.4), disk brush sweeper (10.5) and tail gas scavenging conduit (10.6), without oleopneumatic motor (10.1), be arranged on the bottom of gearbox (10.2), train of reduction gears (10.3) is set in gearbox (10.2), the driving wheel of train of reduction gears (10.3) is installed in gearbox (10.2) without the armature spindle (10.1.2) of oleopneumatic motor (10.1), the driven pulley of train of reduction gears (10.3) is arranged on brush axle (10.4), brush axle (10.4) stretches out the outer end of gearbox (10.2) disk brush sweeper (10.5) is installed, tail gas scavenging conduit (10.6) inlet end connects the steam vent (10.1.4) without oleopneumatic motor (10.1), exhaust end is towards insulator.
11. according to 360 degree Pneumatic cleaning purging devices claimed in claim 10, it is characterized in that: without oleopneumatic motor (10.1), comprise without oleopneumatic motor body (10.1.1) and armature spindle (10.1.2), without establishing air admission hole (10.1.3) and steam vent (10.1.4) on oleopneumatic motor shell.
12. according to 360 degree Pneumatic cleaning purging devices claimed in claim 1, it is characterized in that: this 360 degree Pneumatic cleaning purging device entirety is arranged on insulating bar or insulation lifting mechanism by vertical gyrator (9).
CN201320678438.6U 2013-10-31 2013-10-31 360-degree pneumatic sweeping and blowing device Expired - Fee Related CN203578300U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320678438.6U CN203578300U (en) 2013-10-31 2013-10-31 360-degree pneumatic sweeping and blowing device

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103599903A (en) * 2013-10-31 2014-02-26 国家电网公司 360-degree pneumatic sweeping and blowing device
CN106269703A (en) * 2016-08-22 2017-01-04 国网山东省电力公司昌乐县供电公司 Multifunctional power distribution line insulator burnisher
CN112517470A (en) * 2019-09-18 2021-03-19 国网河南省电力公司漯河供电公司 Full-insulation pneumatic cleaning device for cleaning insulators by utilizing rotary brush

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103599903A (en) * 2013-10-31 2014-02-26 国家电网公司 360-degree pneumatic sweeping and blowing device
CN106269703A (en) * 2016-08-22 2017-01-04 国网山东省电力公司昌乐县供电公司 Multifunctional power distribution line insulator burnisher
CN106269703B (en) * 2016-08-22 2018-06-22 国网山东省电力公司昌乐县供电公司 Multifunctional power distribution line insulator burnisher
CN112517470A (en) * 2019-09-18 2021-03-19 国网河南省电力公司漯河供电公司 Full-insulation pneumatic cleaning device for cleaning insulators by utilizing rotary brush

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Granted publication date: 20140507