CN203574452U - Stator punching sheet used for universal miniature gasoline single-phase synchronous generator - Google Patents

Stator punching sheet used for universal miniature gasoline single-phase synchronous generator Download PDF

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Publication number
CN203574452U
CN203574452U CN201320795308.0U CN201320795308U CN203574452U CN 203574452 U CN203574452 U CN 203574452U CN 201320795308 U CN201320795308 U CN 201320795308U CN 203574452 U CN203574452 U CN 203574452U
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CN
China
Prior art keywords
teeth groove
district
inner circle
parallel
yoke
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Expired - Fee Related
Application number
CN201320795308.0U
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Chinese (zh)
Inventor
蒋运明
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CHONGQING KECHENG MOTOR MANUFACTURING Co Ltd
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CHONGQING KECHENG MOTOR MANUFACTURING Co Ltd
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Priority to CN201320795308.0U priority Critical patent/CN203574452U/en
Application granted granted Critical
Publication of CN203574452U publication Critical patent/CN203574452U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a stator punching sheet used for a universal miniature gasoline single-phase synchronous generator. An outer circle of the stator punching sheet is provided with four straight sides formed by material cutting, any two opposite straight sides are in parallel and are equal in length, two straight sides in parallel are perpendicular to the other two straight sides in parallel, and the straight sides in parallel are unequal to the other two straight sides in parallel in length, an inner circle of the stator punching sheet is provided with tooth-shaped grooves, a tooth-shaped groove zone corresponding to a main winding accounts for two-thirds of the whole inner circle, a magnet yoke zone accounts for one-third of the inner circle, the tooth-shaped groove zone of the inner circle comprises two sections which are symmetrical according to the center of the circle, the inner circle of the magnet yoke zone is not provided with tooth-shaped grooves, the straight sides on the outer circle of the magnet yoke zone are lengthened to the outer circle corresponding to the tooth-shaped groove zone, and the arc length of a magnet yoke portion of the tooth-shaped groove zone is increased, and the arc extends to the magnet yoke zone. By designing yoke widths and magnetic field pathways reasonably, the magnetic circuit of the generator stator is relatively reasonable, magnetic field energy consumed by the generator stator is relatively low, and on the premise that rated output power is guaranteed, an optimum effect that the application amount of copper and the application amount of iron are both reduced is achieved.

Description

A kind of stator punching for general small-size gasoline single phase synchronous generator
Technical field
The utility model relates to generator component, especially the stator punching of generator.
Background technology
The single-phase AC synchronous alternator stator piece structure that existing general small-size gasoline engine generator group is used, is to adopt full circle to cut away a part of circular arc, forms the structure of four arcs and four straight flanges.In stator piece inner circle, be covered with teeth groove, magnetic circuit is distributed with irrational place, the close height of local magnetic of straight flange after trimming, and the local magnetic of arc-shaped edges is close low, has not only increased the copper consumption of generator, and has reduced the electromagnetic conversion efficiency of generator.
We know, the stator piece contour structures of single-phase AC synchronous alternator is determining the volume of stator core and the consumption of iron and copper.
The groove distributing in stator piece inner circle is in order to place the enameled wire loop of difference in functionality.And enamelled wire how many with by iron amount, how much be the unity of opposites." facewidth " between groove and groove is magnetic field path, determining the size of power output.How to make copper iron consumption reach the key that the best is motor magnetic Circuit Design.The decisive factor that affects motor quality has: (1) enamelled wire number of turn is how many; (2) magnetic field path: yoke is wide; (3) magnetic field path: the facewidth; (4) magnetic flux size; (5) the how many enamelled wire numbers of turn of diverse location groove embedding; (6) where difference in functionality enamelled wire winding is embedded in; (7) core volume length etc.
Magnetic flux is determined active conductor number, and magnetic field path is determined magnetic field energy loss.Yoke is wide, the facewidth is just definite when design, after mould manufacture completes, just cannot change, and therefore can only adjust: (1) enamelled wire number of turn is how many; (2) the how many enamelled wire numbers of turn of the groove embedding of diverse location; (3) where difference in functionality enamelled wire winding is embedded in; (4) factor such as core volume length.As can be seen here, the importance of wide, the facewidth of yoke.
Utility model content
The purpose of this utility model is to provide a kind ofly to be guaranteed under the prerequisite that rated output power is constant, makes copper consumption and is all reduced by iron amount, and cost obtains the stator punching for general small-size gasoline single phase synchronous generator obviously reducing.
In order to realize above-mentioned technical purpose, stator punching for general small-size gasoline single phase synchronous generator of the present utility model, on cylindrical, there are four straight flanges that form through blank, every two straight flanges are parallel and equal, article two, the straight flange being parallel to each other is vertical and unequal with another two straight flanges that are parallel to each other, in inner circle, there is teeth groove, teeth groove district corresponding to main winding accounts for 2/3rds of whole inner periphery, yoke district accounts for 1/3rd of inner periphery, teeth groove district in inner circle is provided with two sections about center of circle symmetry, slotless in yoke district inner circle, straight flange on yoke district cylindrical lengthens and is extended down to cylindrical corresponding to teeth groove district, the arc length of teeth groove district yoke portion lengthens and is extended down to yoke district.
Stator piece of the present utility model cuts away four not isometric limits on cylindrical.According to single-phase AC synchronous alternator principle, single-phase AC synchronous alternator stator piece is in inner circle in equally distributed teeth groove, main winding accounts for 2/3rds, yoke district accounts for 1/3rd, in yoke district inner circle, do not arrange teeth groove, and its structure is equivalent to cut away one section of arc length on yoke district cylindrical, Er teeth groove district yoke portion increases by one section of arc length.
The utility model is wide and magnetic field path by appropriate design yoke, makes generator unit stator magnetic circuit more reasonable, and the magnetic field energy of consumption is less, and is guaranteeing under rated output power prerequisite the optimum efficiency that obtains copper consumption and all reduce by iron amount.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the side direction view that the utility model is assembled into stator core.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
As shown in Figure 1, a kind of stator punching 1 for general small-size gasoline single phase synchronous generator, on cylindrical, there are four straight flange 1a, 1b, 1c and 1d that form through blank, every two straight flanges are parallel and equal, article two, the straight flange being parallel to each other is vertical and unequal with another two straight flanges that are parallel to each other, be that straight flange 1a is parallel to each other and equates with straight flange 1b, straight flange 1c is parallel to each other and equates with straight flange 1d, and straight flange 1a, 1b are vertical and unequal with straight flange 1c, 1d.In the inner circle of stator punching 1, there is teeth groove 2, teeth groove district corresponding to main winding accounts for 2/3rds of whole inner periphery, yoke district accounts for 1/3rd of inner periphery, teeth groove district in inner circle is provided with two sections about center of circle symmetry, slotless in yoke district inner circle, straight flange on yoke district cylindrical lengthens and is extended down to cylindrical corresponding to teeth groove district, and the arc length of teeth groove district yoke portion lengthens and is extended down to yoke district.
The present embodiment is in inner circle, to have 28 teeth groove 2, in 14 teeth groove in Mei Duan teeth groove district, in two ends is two equal-sized little teeth groove, middle is equal-sized large teeth groove, wide being equal to each other of little tooth 3 in Liang Duan teeth groove district between adjacent sheaves, wide the equating of two canine tooths 4 forming between Liang Duan teeth groove district.
During manufacture, be on cylindrical, cut away four not isometric limits and form.According to single-phase AC synchronous alternator principle, single-phase AC synchronous alternator stator piece is in inner circle in equally distributed teeth groove, main winding accounts for 2/3rds, yoke district accounts for 1/3rd, the utility model is not arranged teeth groove in yoke district inner circle, and its structure is equivalent to cut away one section of arc length on yoke district cylindrical, Er teeth groove district yoke portion increases by one section of arc length.The magnetic field path of the facewidth of appropriate design and appropriate design, make generator unit stator magnetic circuit more reasonable, the magnetic field energy consuming is less, and guaranteeing under rated output power prerequisite, obtain the optimum efficiency that copper consumption reduces and also reduces by iron amount, while can be used on the single phase synchronous generator of 3.0KW, 4.0KW, 4.5KW, 5.0KW, 5.5KW, 6.0KW, 6.5KW, 7.0KW, 7.5KW, 8.0KW, single phase synchronous generator with same size on existing market is compared, copper consumption and all can reduce by 25% left and right by iron amount.
On stator punching, be provided with through hole 5, a plurality of stator punchings are overlapping being fixed together with one heart, and the corresponding formation stator core of the through hole of each stator punching body, by weld seam groove 6 welding that arrange on cylindrical arc section or straight flange, is connected as a single entity.As shown in Figure 2.

Claims (3)

1. the stator punching for general small-size gasoline single phase synchronous generator, on cylindrical, there are four straight flanges that form through blank, every two straight flanges are parallel and equal, article two, the straight flange being parallel to each other is vertical and unequal with another two straight flanges that are parallel to each other, in inner circle, there is teeth groove, teeth groove district corresponding to main winding accounts for 2/3rds of whole inner periphery, yoke district accounts for 1/3rd of inner periphery, it is characterized in that: the teeth groove district in inner circle is provided with two sections about center of circle symmetry, slotless in yoke district inner circle, straight flange on yoke district cylindrical lengthens and is extended down to cylindrical corresponding to teeth groove district, the arc length of teeth groove district yoke portion lengthens and is extended down to yoke district.
2. a kind of stator punching for general small-size gasoline single phase synchronous generator as claimed in claim 1, it is characterized in that: in described inner circle, have 28 teeth groove, in 14 teeth groove in Mei Duan teeth groove district, in two ends is two equal-sized little teeth groove, middle is equal-sized large teeth groove, the little facewidth in Liang Duan teeth groove district between adjacent sheaves is equal to each other, and two large facewidth that form between Liang Duan teeth groove district equate.
3. a kind of stator punching for general small-size gasoline single phase synchronous generator as claimed in claim 1, is characterized in that: described cylindrical arc section or straight flange are provided with weld seam groove.
CN201320795308.0U 2013-12-06 2013-12-06 Stator punching sheet used for universal miniature gasoline single-phase synchronous generator Expired - Fee Related CN203574452U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320795308.0U CN203574452U (en) 2013-12-06 2013-12-06 Stator punching sheet used for universal miniature gasoline single-phase synchronous generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320795308.0U CN203574452U (en) 2013-12-06 2013-12-06 Stator punching sheet used for universal miniature gasoline single-phase synchronous generator

Publications (1)

Publication Number Publication Date
CN203574452U true CN203574452U (en) 2014-04-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320795308.0U Expired - Fee Related CN203574452U (en) 2013-12-06 2013-12-06 Stator punching sheet used for universal miniature gasoline single-phase synchronous generator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105226851A (en) * 2015-10-21 2016-01-06 哈尔滨理工大学 A kind of stator improving the non-homogeneous fluting of circumference of nuclear power generator insulation life

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105226851A (en) * 2015-10-21 2016-01-06 哈尔滨理工大学 A kind of stator improving the non-homogeneous fluting of circumference of nuclear power generator insulation life
CN105226851B (en) * 2015-10-21 2018-01-19 哈尔滨理工大学 A kind of stator for the non-homogeneous fluting of circumference for improving nuclear power generator insulation life

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140430

Termination date: 20211206

CF01 Termination of patent right due to non-payment of annual fee