Background technique
The ternary catalyzing unit of automobile is to improve motor vehicle emission, reduce the vitals of automobile exhaust pollution, its outside utilizes double-deck stainless sheet metal to make tubular, in double-layer plate interlayer, thermoinsulation material is housed---asbestos fiber felt, and the inner purifying agent that is equipped with in the middle of netted dividing plate.When motor car engine is passed through outlet pipe exhaust, when tri-kinds of gases of CO, HC and NOx pass through the purifying agent in three-way catalytic converter, strengthened the activity of these three kinds of gases, be oxidized-reduce chemical reaction, wherein CO is at high temperature oxidized to colourless, nontoxic carbon dioxide (CO2) gas, and HC is at high temperature oxidized to water (HO2) and CO2, and NOx is reduced to nitrogen (N2) and oxygen (O2), three kinds of harmful gases become innocuous gas, and the tail gas of motor vehicle emission is purified.Increase along with service time, carbon distribution in vehicle exhaust, sulfur-bearing, phosphorous compound can deposit to the catalyst surface on three-way catalytic converter carrier, cause catalyst poisoning, catalytic efficiency declines, and greatly reduces the purifying effect of ternary catalyzing unit to vehicle exhaust.
In the machine at present ternary catalyzing unit being cleaned, major part is hanging bottle type, as disclosed a kind of device of cleaning ternary catalyzing unit of hanging bottle type in the notice of authorization number Chinese utility model patent < < hanging-bottle type ternary catalyzing device cleaner > > that is CN201588699U, this device comprises the pressure gauge of band hook, mixing arrangement and washing agent delivery pipe, the end of this washing agent delivery pipe is connected on engine vacuum tube, wherein mixing arrangement comprises body, ball valve, threeway and tolerance adjusting bolt.During use, washing agent delivery pipe is connected on engine vacuum tube, start the engine, vacuum tube produces suction, in a sub-vacuum environment of " three-element catalytic washing apparatus " inner formation, after ball valve is opened, the second joint will suck three-element catalytic washing agent from washing agent storage tank, be mixed with the air that the capillary tube on the 3rd joint of three-way valve enters, form foam, enter gas-liquid mixed chamber, the washing agent foam entering in gas-liquid mixed chamber is originated along pull of vacuum, by washing agent delivery pipe, enters engine vacuum tube, and three-element catalytic washing apparatus is cleaned.This cleaner structure is simple, and product cost is low, is conducive to improve the economic benefit of automobile maintenance enterprise, but its disadvantage is: hanging bottle type washing unit generally uses the flammable washing agent of oiliness, and this kind of washing agent is poor to the sediments cleaning performance of sulfur-containing, phosphorus-containing; In addition, the clean time of this kind of washing unit is longer, and the flow velocity of washing agent is wayward, and in use motor need to be in idling device, and consume fuel, causes secondary pollution to environment.
Model utility content
Technical problem to be solved in the utility model is to provide a kind of cleaning performance good for prior art, automobile three-element catalytic reduction device easy to use.
The utility model solves the problems of the technologies described above adopted technological scheme: a kind of automobile three-element catalytic reduction device, comprise purging system and control system, it is characterized in that: also comprise a steam reduction system and the negative pressure of vacuum system being connected with automobile exhaust air outlet end.
Described purging system comprises cleaning solution storage pressure generator for storing cleaning solution, a radiation system and for delivery of the detergent line of cleaning solution, one end of this detergent line is connected with the liquid outlet of described cleaning solution storage pressure generator and the other end is provided with a liquid outlet, and cleaning solution sprays to ternary catalyzing unit from cleaning solution storage pressure generator by liquid outlet outflow by detergent line and cleans.
The flow container pressure gauge that a pressure regulator valve is set and is used for showing this cleaning solution storage pressure generator internal pressure on described cleaning solution storage pressure generator, the bottom of this cleaning solution storage pressure generator arranges a pedestal for placed.
Described steam reduction system comprises steam generator and for delivery of the reduction pipeline of steam, one end of this reduction pipeline is provided with the other end for steam ports is connected of described steam generator the steam reduction pipe that a band sprays vapour lock.
This automobile three-element catalytic reduction device also comprises video imaging system, this video imaging system comprises camera, display device and the connecting pipeline that connects above-mentioned each parts, the parallel installation of liquid outlet on wherein said camera and described scavenge pipe, can realize the visual of cleaning process like this, the video pictures simultaneously showing by display device can directly be observed the cleaning process of ternary catalyzing unit, and cleaning performance is directly assessed.
Described control system comprises cleaning control assembly, steam reduction control unit, video imaging control unit and display module, wherein: described cleaning control assembly comprises cleaning switch, heat radiation switch and purges switch, the able to turn on or off washing function of cleaning switch like this, by the able to turn on or off heat sinking function of heat radiation switch, and by purging switch, not only can change the fluid form of cleaning solution, and can after cleaning process finishes, blow out the raffinate in pipeline, to avoid raffinate accumulation, affect device performance; Described steam reduction control unit comprises for controlling the priming valve of described filler, is used for controlling the described steam supply valve for steam ports and the steam reduction switch that is used for opening and closing steam reduction function; Described video imaging control unit comprises Video Controller and opens and closes the camera switch of described camera; Described display module comprises steam pressure gauge, power supply indicator, lack of water tutorial light and burner on light.
Compared with prior art, the utility model has the advantage of: in this three-element catalytic reduction device, steam reduction system is set, high-temperature steam reduction is cleaned and is combined with cleaning solution, can effectively remove the carbon distribution, sulfur-bearing of catalyst surface stubbornness in ternary catalyzing unit, phosphorous compound, can make ternary catalyzing unit be returned to good performance state, reduce the discharge of tail gas, and this device is directly processed ternary catalyzing unit surface contaminants, cleaning process and steam reduction process all can be carried out effective quantified controlling, have improved clean efficiency; Also configure negative pressure of vacuum system, the impact that can effectively avoid the water vapour that produces in cleaning course to produce vehicle motor simultaneously; Further, this device configuration video imaging system, whole cleaning process Real time visible, is used conveniently, effectively avoids clean dead angle, improves cleaning effect.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the utility model.
As shown in Fig. 1~5, a kind of automobile three-element catalytic reduction device 1 that is used for cleaning automobile three-way catalysts, comprise purging system 2, control system, steam reduction system 3 and negative pressure of vacuum system (not shown), this negative pressure of vacuum system comprises negative pressure of vacuum device, during cleaning, negative pressure of vacuum device is connected to automobile exhaust air outlet end, and it always in running orderly in cleaning process is caused damage to motor car engine with the water vapour that prevents from producing in cleaning process.
In the present embodiment, three-element catalytic reduction device 1 is long casing shape, and above-mentioned purging system 2, steam reduction system 3 and video imaging system 5 are arranged on this three-element catalytic reduction device 1 inside, particularly:
Steam reduction system 3 comprises the steam generator 31 being positioned on three-element catalytic reduction device 1 internal cavity bottom surface and the reduction pipeline that is used for delivering vapor, wherein steam generator 31 is the electric heating steam generator casing shape that is square, the upper end, left side of steam generator 31 is provided with filler 32 and supplies steam ports 33, lower end, left side is provided with sewage draining exit 34 and for controlling the blowdown valve 37 of this sewage draining exit 34, one end of reduction pipeline and being connected for steam ports 33 on steam generator 31, the other end is provided with spray vapour lock (not shown), during cleaning, high-temperature steam is by passing through reduction Pipeline transport for steam ports 33, finally by the spray vapour lock on steam reduction pipeline, ternary catalyzing unit is carried out to steam reduction.
Purging system 2 comprises for storing the cleaning solution storage pressure generator 21 of cleaning solution, radiation system (not shown), detergent line for delivery of cleaning solution, wherein cleaning solution storage pressure generator 21 is cylinder tank shape, by upper and lower two-part, by flange 24, connect and fixedly form by bolt 9, the top of this cleaning solution storage pressure generator 21 is provided with the liquid outlet 25 of output cleaning solution and is used for showing the flow container pressure gauge 26 of cleaning solution storage pressure generator 21 internal pressures, this liquid outlet 25 is connected with one end of detergent line, the other end of detergent line is provided with liquid outlet (not shown), during cleaning, cleaning solution is carried and finally by the liquid outlet on scavenge pipe, ternary catalyzing unit is cleaned by detergent line by liquid outlet, in the cleaning solution storage upper and lower two-part junction of pressure generator 21, be that flange 24 places arrange a pressure regulator valve 23, pressure regulator valve 23 upper ends arrange suction port 231, lower end arranges compressed air inlet pipe 232 and is communicated with the bottom of cleaning solution storage pressure generator 21, air enters pressure regulator valve 23 by suction port 231 like this, by pressure regulator valve 23 adjustings, forming pressurized air enters in cleaning solution storage pressure generator 21 along compressed air inlet pipe 232, thereby cleaning solution storage pressure generator 21 air pressure inside are increased obtain the wash liquid stream with certain hydraulic coupling to strengthen the cleaning performance to ternary catalyzing unit.One handle 27 across cleaning solution storage pressure generator 21 is set on flange 24, the convenient so conveniently placement that lifts to cleaning solution storage pressure generator 21, in the bottom of cleaning solution storage pressure generator 21, a pedestal for placed 28 is set simultaneously, cleaning solution storage pressure generator 21 can be placed on the end face of steam generator 31 by this pedestal for placed 28, not only make three-element catalytic reduction device 1 internal structure compacter and make in cleaning process steam generator 31 and cleaning solution storage pressure generator 21 not interfere with each other, thereby further optimize the performance of this automobile three-element catalytic reduction device.
Video imaging system 5 comprises the Video Controller 52 that is arranged at three-element catalytic reduction device 1 inside, camera (not shown), liquid crystal display 51 and the connecting pipeline that connects above-mentioned each parts, thereby transmit back Video Controller 52 and will clean picture disply on liquid crystal display 51 for camera being produced in real time clean picture and cleaning picture, to facilitate staff or client's Real Time Observation, clean situation, the parallel installation of liquid outlet in camera and detergent line, particularly: camera and liquid outlet are parallel to be installed in the metal protection sleeve pipe of plastic calibration tube front portion, high temperature when preventing from cleaning causes damage to camera.For further preventing that video imaging system 5 from damaging in cleaning process, in above-mentioned purging system, be also provided with radiation system, this radiation system comprises the air pump that is arranged at three-element catalytic reduction device 1 outside, the suction tude that connects this air pump and three-element catalytic reduction device 1 internal washing system 2, in cleaning process, radiation system is always in running order, can effectively avoid the damage of high temperature to image forming apparatus, also can make whole device in good working order.
Control system comprises cleaning control assembly, steam reduction control unit, video imaging control unit and display module.Wherein, cleaning control assembly comprises cleaning switch 45, heat radiation switch 43 and purges switch 44, the able to turn on or off washing function of cleaning switch 43 like this, and by the able to turn on or off heat sinking function of heat radiation switch 43, open purging switch 44 and can change the fluid form of cleaning solution and after cleaning finishes, blow out the raffinate in pipeline; Steam reduction control unit comprises for controlling the priming valve 36 of described filler 32, is used for controlling for the steam supply valve 35 of steam ports 33 and the steam reduction switch 41 that is used for opening and closing steam reduction function; Video imaging control unit comprises Video Controller 52 and opens and closes the camera switch 42 of camera; Display module comprises steam pressure gauge 46, power supply indicator 49, lack of water tutorial light 48 and burner on light 47.
The oblique sunken inside in upper end of three-element catalytic reduction device 1 front surface and form a platform 11, the liquid crystal display 51 of video imaging system 5 is arranged on this platform 11 tops, be convenient to like this observe cleaning processes by liquid crystal display 51, and the operation such as platform 11 easy-to-operat persons record, observation.Cleaning switch 45 in cleaning control assembly, heat radiation switch 43 and purging switch 44, steam reduction switch 41 in steam reduction control unit, camera switch 42 in video imaging control unit and display module are arranged on the front surface of three-element catalytic reduction device 1, further, heat radiation switch 43 and purging switch 44 are knob style, cleaning switch 45 is push button, thereby can regulate the heat dissipating state of three-element catalytic reduction device inside by dispel the heat switch 43 of adjustment like this, and purge switch 44 by adjusting, can make the cleaning solution of liquid outlet ejection change as required fluid form, as spray state, spray pattern and purging state, can do more perfect cleaning to ternary catalyzing unit, cleaning simultaneously can purge switch 44 by adjustment after finishing, raffinate in detergent line is blown out, and then shift out scavenge pipe, can effectively avoid like this Liquid Residue of cleaning solution in detergent line to exert an influence to the performance of parts.The left surface of three-element catalytic reduction device 1 can be opened, the convenient like this operation conditions that checks three-element catalytic reduction device 1 inner each system, and conveniently by the filler 32 on steam generator 31, to steam generator 31, add water.The rear surface of three-element catalytic reduction device 1 is run through and is provided with 4 mounting holes 13, and detergent line, steam reduction pipeline, suction tude and power supply pipe pass three-element catalytic reduction device 1 by each mounting hole respectively and expose, thus easy-to-operat.For further facilitating use, cross setting one mounting table 14 before and after three-element catalytic reduction device 1 internal cavity top, some inner members of three-element catalytic reduction device can be positioned over this, as transformer 6, safety fuse cutout 7, timing controller 8, Video Controller 52 etc., can make so interior 1 topology layout of three-element catalytic reduction device more reasonable, improve the overall performance of whole device, at the place, four angles of three-element catalytic reduction device 1 bottom surface, one roller 15 is respectively set, this can conveniently move this three-element catalytic reduction device simultaneously.
Using method is as follows: the first step, before use, first confirm that whether three-element catalytic reduction device is in normal working state, it is the whether normally demonstration of steam pressure gauge 46, power supply indicator 49, lack of water tutorial light 48, burner on light 47, then negative pressure of vacuum device is connected on the exhaust air outlet end of pending automobile, open negative pressure of vacuum device, guarantee this negative pressure of vacuum device continuous firing in whole process.
Second step, opens heat radiation switch 43, and adjusts heat radiation switch 43 until have gas to blow out in the liquid outlet of detergent line, then opens camera switch 42, makes display video image on liquid crystal display panel 51.
The 3rd step, open front cover scavenge pipe is shifted to ternary catalyzing unit, observe the video image on liquid crystal display panel 51 simultaneously, when the inner grid of the clear demonstration ternary catalyzing unit of display screen, stop mobile, now open the cleaning switch 45 on control panel, by the video image of observing on display screen, ternary catalyzing unit is cleaned, in cleaning process, can adjust as required cleaning solution flow and fluid form, after finishing, cleaning closes cleaning switch 45, open and purge switch 44 by the raffinate discharge in detergent line, shift out detergent line.
The 3rd step, opens steam cock 41, when steam pressure gauge 46 shows working pressure, steam reduction pipeline is moved into ternary catalyzing unit front end, and high-temperature steam is entered, and after steam reduction number minute, removes steam tube, closes three-element catalytic reduction device.
The 4th step, recovers vehicle, ato unit, and idle running 2 minutes, treats that vehicle operating stablizes laggard walking along the street examination.