CN210088878U - Organic waste gas and organic waste liquid integrated treatment system suitable for combustion tower - Google Patents
Organic waste gas and organic waste liquid integrated treatment system suitable for combustion tower Download PDFInfo
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- CN210088878U CN210088878U CN201920479056.8U CN201920479056U CN210088878U CN 210088878 U CN210088878 U CN 210088878U CN 201920479056 U CN201920479056 U CN 201920479056U CN 210088878 U CN210088878 U CN 210088878U
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Abstract
本实用新型涉及一种适用于燃烧塔的有机废气、有机废液一体化治理系统,该系统包括燃烧塔和废液储罐。燃烧塔包括三组集气室、蓄热室及置于蓄热室上方的一个燃烧室;燃烧室的一侧设有废液雾化喷头,其另一侧设有高温紧急排放口,其内设有燃烧机;每一组集气室的底部分别设有废气进口、吹扫入口、净化气出口;燃烧机上分别设有助燃气入口、主火管路、点火管路;主火管路与点火管路并管后连有燃气入口;废液储罐上部的一侧设有废液进口,另一侧与废液雾化喷头相连;废液储罐下部的一侧设有废液储罐排污口,另一侧依次经过滤器、废液输送泵与废液雾化喷头相连;废液储罐顶部设有废液储罐放空阀、排凝回液口。本实用新型结构简单、安装方便、安全性高。
The utility model relates to an organic waste gas and organic waste liquid integrated treatment system suitable for a combustion tower. The system comprises a combustion tower and a waste liquid storage tank. The combustion tower includes three sets of gas collection chambers, a regenerator and a combustion chamber placed above the regenerator; one side of the combustion chamber is provided with a waste liquid atomizing nozzle, and the other side is provided with a high-temperature emergency discharge port. There is a burner; the bottom of each set of gas collection chambers is respectively provided with an exhaust gas inlet, a purge inlet, and a purified gas outlet; the burner is respectively provided with a gas-supporting gas inlet, a main fire pipeline, and an ignition pipeline; the main fire pipeline and the A gas inlet is connected after the ignition pipeline is paralleled; one side of the upper part of the waste liquid storage tank is provided with a waste liquid inlet, and the other side is connected with the waste liquid atomizing nozzle; one side of the lower part of the waste liquid storage tank is provided with a waste liquid storage tank The other side of the sewage outlet is connected to the waste liquid atomizing nozzle through a filter and a waste liquid delivery pump in turn; the top of the waste liquid storage tank is provided with a waste liquid storage tank vent valve and a condensate return port. The utility model has the advantages of simple structure, convenient installation and high safety.
Description
技术领域technical field
本实用新型涉及环境环保领域,尤其涉及一种适用于燃烧塔的有机废气、有机废液一体化治理系统。The utility model relates to the field of environmental protection, in particular to an integrated treatment system for organic waste gas and organic waste liquid suitable for a combustion tower.
背景技术Background technique
当前环保设备对污染物的处理具有很强的针对性,废气处理设备专用于处理废气、废水处理设备专用于处理废水。然而,很多企业的污染物排放并不单一,比如不饱和树脂行业排放的污染物除有机废气外还有有机废液。通常情况下,此类企业会将有机废液归于工业废水,采用污水处理设备对有机废液进行净化,然后达标排放;将有机废气采用废气处理设备进行治理,这些方法导致污染物排放治理成本高、能源消耗大、控制系统复杂、占地面大等。The current environmental protection equipment has strong pertinence for the treatment of pollutants. The waste gas treatment equipment is dedicated to the treatment of waste gas, and the waste water treatment equipment is dedicated to the treatment of waste water. However, the pollutant emissions of many enterprises are not single. For example, the pollutants emitted by the unsaturated resin industry include organic waste liquid in addition to organic waste gas. Under normal circumstances, such enterprises will attribute organic waste liquid to industrial waste water, use sewage treatment equipment to purify organic waste liquid, and then discharge it up to the standard; use waste gas treatment equipment to treat organic waste gas, these methods lead to high cost of pollutant discharge treatment , large energy consumption, complex control system, large area and so on.
燃烧塔是常用有机废气治理设备之一,其原理是为废气提供高温环境使废气中的有机组分发生氧化反应,变成CO2和H2O,直接排放到大气,具有换热效率高、未见明火、废气净化效率高等特点。但目前燃烧塔并不能实现在治理有机废气的同时净化有机废液的目的。The combustion tower is one of the commonly used organic waste gas treatment equipment. Its principle is to provide a high temperature environment for the waste gas to cause the organic components in the waste gas to undergo oxidation reaction and become CO 2 and H 2 O, which are directly discharged to the atmosphere. There is no open flame and high exhaust gas purification efficiency. However, the current combustion tower cannot achieve the purpose of purifying organic waste liquid while treating organic waste gas.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种结构简单、安装方便、安全性高的适用于燃烧塔的有机废气、有机废液一体化治理系统。The technical problem to be solved by the utility model is to provide an integrated treatment system for organic waste gas and organic waste liquid suitable for combustion towers with simple structure, convenient installation and high safety.
为解决上述问题,本实用新型所述的一种适用于燃烧塔的有机废气、有机废液一体化治理系统,其特征在于:该系统包括燃烧塔和废液储罐;所述燃烧塔包括三组集气室、置于所述集气室上的蓄热室及置于所述蓄热室上方的一个燃烧室;所述燃烧室的一侧设有废液雾化喷头,其另一侧设有高温紧急排放口,其内设有燃烧机;三组所述集气室中的每一组集气室的底部分别设有与废气管线相连的废气进口、与吹扫管线相连的吹扫入口、与净化气管线相连的净化气出口;所述燃烧机上分别设有助燃气入口、主火管路、点火管路;所述主火管路与所述点火管路并管后连有燃气入口;所述废液储罐上部的一侧设有废液进口,另一侧通过管线Ⅰ与所述废液雾化喷头相连;所述废液储罐下部的一侧设有废液储罐排污口,另一侧通过管线Ⅱ依次经过滤器、废液输送泵与所述废液雾化喷头相连;所述废液储罐顶部分别设有废液储罐放空阀、排凝回液口,该排凝回液口通过管线Ⅲ经排凝泵分别与所述废气管线、所述吹扫管线、所述净化气管线相连。In order to solve the above problems, an integrated treatment system for organic waste gas and organic waste liquid suitable for a combustion tower according to the present invention is characterized in that: the system includes a combustion tower and a waste liquid storage tank; the combustion tower includes three A gas collection chamber, a regenerator placed on the gas collection chamber, and a combustion chamber placed above the regenerator; one side of the combustion chamber is provided with a waste liquid atomizing nozzle, and the other side is provided with a waste liquid atomizing nozzle. There is a high-temperature emergency discharge port, and a burner is installed in it; the bottom of each group of the three groups of the gas collection chambers is respectively provided with an exhaust gas inlet connected with the exhaust gas pipeline, and a purge pipe connected with the purge pipeline. The inlet and the purified gas outlet connected with the purified gas pipeline; the burner is respectively provided with a combustion-supporting gas inlet, a main fire pipeline, and an ignition pipeline; the main fire pipeline and the ignition pipeline are connected with gas after they are connected Inlet; one side of the upper part of the waste liquid storage tank is provided with a waste liquid inlet, and the other side is connected with the waste liquid atomizing nozzle through pipeline I; one side of the lower part of the waste liquid storage tank is provided with a waste liquid storage tank The other side is connected to the waste liquid atomizing nozzle through the filter and the waste liquid conveying pump in turn through the pipeline II; the top of the waste liquid storage tank is respectively provided with a waste liquid storage tank vent valve and a condensate return liquid outlet, The condensate discharge and liquid return port is respectively connected with the waste gas pipeline, the purge pipeline and the purified gas pipeline through the pipeline III through the condensate discharge pump.
所述高温紧急排放口为耐温1200℃以上的管材。The high-temperature emergency discharge port is a pipe with a temperature resistance of over 1200°C.
所述管线Ⅰ上设有废液回流阀。The pipeline I is provided with a waste liquid return valve.
所述过滤器与所述废液输送泵之间的所述管线Ⅱ上设有废液截止阀。A waste liquid stop valve is provided on the pipeline II between the filter and the waste liquid delivery pump.
所述废液输送泵与所述废液雾化喷头之间的所述管线Ⅱ上依次设有废液止回阀、流量计。A waste liquid check valve and a flow meter are sequentially arranged on the pipeline II between the waste liquid conveying pump and the waste liquid atomizing nozzle.
所述排凝回液口与所述排凝泵之间的管线Ⅲ上设有排凝止回阀。A condensate discharge check valve is provided on the pipeline III between the condensate discharge and liquid return port and the condensate discharge pump.
所述排凝泵的出口与所述排凝止回阀相连。The outlet of the condensate discharge pump is connected with the condensate discharge check valve.
所述废气管线与所述吹扫管线及所述净化气管线上均设有废气换向阀、排凝开启阀。The exhaust gas pipeline, the purging pipeline and the purification gas pipeline are all provided with an exhaust gas reversing valve and a condensate discharge opening valve.
所述废液储罐放空阀上设有压力表。A pressure gauge is provided on the emptying valve of the waste liquid storage tank.
所述燃烧室设有高温自动报警系统。The combustion chamber is provided with a high temperature automatic alarm system.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型利用燃烧塔烧掉这些含有机组分的废液,能够实现液体、气体多元废弃物的同时高效净化处理,降低了废弃物治理成本,有效解决了不饱和树脂行业一直采用的废气、废液分别处理的成本高、能耗大、工程繁琐等问题,同时达到一塔多用且节能的目的。1. The utility model utilizes the combustion tower to burn these waste liquids containing organic components, which can realize high-efficiency purification treatment of liquid and gas multiple wastes at the same time, reduces waste treatment costs, and effectively solves the waste gas that has been used in the unsaturated resin industry. The problems of high cost, high energy consumption, and cumbersome engineering for separate treatment of waste liquid and waste liquid are achieved, and the purpose of multi-purpose and energy saving of one tower is achieved at the same time.
2、本实用新型中排凝泵的出口与排凝止回阀相连,可防止废液积存在集气室和相连管道内引发闪燃等事故的发生,安全性高。2. In the utility model, the outlet of the condensate discharge pump is connected with the condensate discharge check valve, which can prevent the waste liquid from accumulating in the gas collecting chamber and the connected pipeline to cause flashover and other accidents, and the safety is high.
3、本实用新型结构简单、安装方便。3. The utility model has simple structure and convenient installation.
附图说明Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细的说明。The specific embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
图1为本实用新型的示意图。Fig. 1 is the schematic diagram of the utility model.
图中:1—废液进口,2—废液储罐,3—废液储罐排污口,4—废液储罐放空阀,5—过滤器,6—排凝回液口,7—废液截止阀,8—废液输送泵,9—废液止回阀,10—流量计,11—废液雾化喷头,12—废液回流阀,13—废气进口,14—废气换向阀,15—集气室,16—蓄热室,17—燃烧室,18—排凝开启阀,19—排凝泵,20—排凝止回阀,21—吹扫入口,22—燃气入口,23—主火管路,24—点火管路,25—燃烧机,26—助燃气入口,27—高温紧急排放口,28—净化气出口。In the figure: 1—waste liquid inlet, 2—waste liquid storage tank, 3—waste liquid storage tank drain outlet, 4—waste liquid storage tank vent valve, 5—filter, 6—condensate return port, 7—waste liquid Liquid stop valve, 8—waste liquid delivery pump, 9—waste liquid check valve, 10—flow meter, 11—waste liquid atomizing nozzle, 12—waste liquid return valve, 13—waste gas inlet, 14—waste gas reversing valve , 15—Gas collection chamber, 16—Regenerator, 17—Combustion chamber, 18—Condensate drain open valve, 19—Condensate drain pump, 20—Condensation drain check valve, 21—Purge inlet, 22—Gas inlet, 23—main fire pipeline, 24—ignition pipeline, 25—burner, 26—support gas inlet, 27—high temperature emergency discharge port, 28—purified gas outlet.
具体实施方式Detailed ways
如图1所示,一种适用于燃烧塔的有机废气、有机废液一体化治理系统,该系统包括燃烧塔和废液储罐2。As shown in Figure 1, an integrated treatment system for organic waste gas and organic waste liquid suitable for a combustion tower, the system includes a combustion tower and a waste liquid storage tank 2.
燃烧塔包括三组集气室15、置于集气室15上的蓄热室16及置于蓄热室16上方的一个燃烧室17;燃烧室17的一侧设有废液雾化喷头11,其另一侧设有高温紧急排放口27,其内设有燃烧机25;三组集气室15中的每一组集气室的底部分别设有与废气管线相连的废气进口13、与吹扫管线相连的吹扫入口21、与净化气管线相连的净化气出口28;燃烧机25上分别设有助燃气入口26、主火管路23、点火管路24;主火管路23与点火管路24并管后连有燃气入口22;废液储罐2上部的一侧设有废液进口1,另一侧通过管线Ⅰ与废液雾化喷头11相连;废液储罐2下部的一侧设有废液储罐排污口3,另一侧通过管线Ⅱ依次经过滤器5、废液输送泵8与废液雾化喷头11相连;废液储罐2顶部分别设有废液储罐放空阀4、排凝回液口6,该排凝回液口6通过管线Ⅲ经排凝泵19分别与废气管线、吹扫管线、净化气管线相连。The combustion tower includes three groups of
其中:高温紧急排放口27为耐温1200℃以上的管材。Among them: the high temperature emergency discharge port 27 is a pipe with a temperature resistance of 1200°C or higher.
管线Ⅰ上设有废液回流阀12,其作用是防止废液输送泵8憋压,造成废液输送压力不稳定,影响燃烧室17内流场分布。The waste liquid return valve 12 is arranged on the pipeline I, and its function is to prevent the waste liquid conveying pump 8 from holding back pressure, causing the waste liquid conveying pressure to be unstable and affecting the flow field distribution in the combustion chamber 17.
过滤器5与废液输送泵8之间的所述管线Ⅱ上设有废液截止阀7。A waste liquid stop valve 7 is provided on the pipeline II between the filter 5 and the waste liquid delivery pump 8 .
废液输送泵8与废液雾化喷头11之间的所述管线Ⅱ上依次设有废液止回阀9、流量计10。The pipeline II between the waste liquid delivery pump 8 and the waste liquid atomizing nozzle 11 is sequentially provided with a waste liquid check valve 9 and a
排凝回液口6与排凝泵19之间的管线Ⅲ上设有排凝止回阀20。A condensate
排凝泵19的出口与排凝止回阀20相连,防止废液积存在集气室15和相连管道内引发闪燃等事故发生。The outlet of the
废气管线与吹扫管线及净化气管线上均设有废气换向阀14、排凝开启阀18。The exhaust gas pipeline, the purging pipeline and the purified gas pipeline are all provided with an exhaust
废液储罐放空阀4上设有压力表。A pressure gauge is provided on the vent valve 4 of the waste liquid storage tank.
燃烧室17设有高温自动报警系统。The combustion chamber 17 is provided with a high temperature automatic alarm system.
燃气由点火管路24输送至燃烧机25进行点火工作,火焰稳定后由主火管路23完成燃料的供应;助燃风通过助燃气入口26输送至燃烧机25进行燃气燃烧供给氧气工作。The fuel gas is delivered to the
本实用新型处理有机废气、有机废液时,其工作状态分启动、正常运行、离线和紧急停车。启动的工作步骤又分系统安装完成后的首次启动和运行停机后的再次启动。When the utility model treats organic waste gas and organic waste liquid, its working states are divided into startup, normal operation, off-line and emergency stop. The working steps of startup are divided into the first startup after the system installation is completed and the restart after running and shutting down.
系统安装完成后的首次启动工作步骤如下:开启助燃气入口26、吹扫入口21和净化气出口28,空气通过助燃气入口26和吹扫入口21,对燃烧塔装置的燃烧室17、蓄热室16和集气室15进行吹扫工作,吹扫时间根据燃烧塔装置的大小确定,通常不少于30秒。吹扫工作完成后,燃烧系统进行燃气检漏,确保点火安全,检漏完成后,开启燃气入口22,燃气由点火管路24输送至燃烧机25进行点火工作,若点火失败,则关闭燃气入口22,重新进行上述吹扫工作,直至点火成功。点火成功后,继续点火管路24燃气供应工作,直至火焰稳定后开启主火管路23,由主火管路23完成燃气的稳定供应工作。主火管路23开启后,燃烧系统进入稳定状态,进行燃烧室17升温工作,此时通过燃气入口22和吹扫入口21供入燃烧塔装置内的空气的作用是为燃气燃烧供给氧气,直至燃烧室17温度达到设计温度(700~1000℃),完成系统启动工作。The first start-up work steps after the installation of the system is completed are as follows: open the
废液储罐2上设有废液进口1、废液储罐排污口3、废液储罐放空阀4和排凝回液口6。废液进口1接通生产废液,将生产废液引至废液储罐2进行缓冲、储存、气液分离工作;废液储罐排污口3的作用是废液储罐2检修或是故障时的排液用;废液储罐放空阀4上设有压力表,作用是防止废液储罐2内的压力过高;排凝回液口6接通排凝回液,将排凝回液引至废液储罐2,保护燃烧塔装置,防止废液积存在集气室15和相连管道内引发闪燃等事故。The waste liquid storage tank 2 is provided with a
废液截止阀7和废液止回阀9的作用是保护废液输送泵8,防止废液倒流对废液输送泵8造成磨损,同时方便废液输送泵8的检修工作。The functions of the waste liquid stop valve 7 and the waste liquid check valve 9 are to protect the waste liquid delivery pump 8, prevent the waste liquid from backflow and cause wear on the waste liquid delivery pump 8, and at the same time facilitate the maintenance work of the waste liquid delivery pump 8.
流量计10的作用是对进入燃烧塔燃烧室17的废液流量进行控制,其作用是防止由于废液量过大会造成燃烧室17温度波动较大、废液雾化喷头11雾化不完全、雾化后的废液氧化不完全、废液积存等问题。The function of the
运行停机后的再次启动工作步骤如下:开启排凝开启阀18,利用排凝泵19将积存在集气室和相连管道内废液通过排凝回液口6排至废液储罐2,待排凝工作结束后关闭排凝开启阀18,进行系统安装完成后的首次启动工作步骤。The working steps of restarting after the operation is stopped are as follows: open the condensate
系统正常运行工作步骤如下:系统启动工作完成后,即燃烧室17温度达到设计温度(700~1000℃),废气进口13开启,通过废气换向阀14的周期切换完成废气轮流进入三个集气室15的工作;与此同时,生产废液从废液进口1进入废液储罐2,然后经由过滤器5过滤杂质后通过废液截止阀7由废液输送泵8前后经过废液止回阀9、流量计10送至废液雾化喷头11雾化后喷入燃烧室17,雾化后的废液同从集气室15进入的废气在燃烧室内同时高温氧化后经周期切换的换向阀14排至净化气出口28,完成废气与废液的连续协同净化工作。The working steps of the normal operation of the system are as follows: After the start-up of the system is completed, that is, the temperature of the combustion chamber 17 reaches the design temperature (700~1000°C), the
系统正常运行工作状态下,设有高温、高压等保护措施,当燃烧室17温度达到设计温度后,与燃烧室17连接的燃烧系统关闭,停止热量供给工作;当燃烧室17温度超过设计温度一定范围,与燃烧室17连接的高温紧急排放口27开启,进行燃烧室17紧急排热工作;当上述工作进行后,燃烧室17温度依然持续超过设计温度,开启助燃气入口26,利用空气直接对燃烧室17进行冷却降温;燃烧室17设有高温自动报警系统,当温度达到1180℃时,系统自动报警,当温度达到1200℃时,为了确保统安全,系统开启自动离线程序。Under the normal operating state of the system, protection measures such as high temperature and high pressure are provided. When the temperature of the combustion chamber 17 reaches the design temperature, the combustion system connected to the combustion chamber 17 is closed and the heat supply is stopped; when the temperature of the combustion chamber 17 exceeds the design temperature for a certain amount Scope, the high-temperature emergency discharge port 27 connected with the combustion chamber 17 is opened, and the emergency heat removal work of the combustion chamber 17 is carried out; when the above-mentioned work is carried out, the temperature of the combustion chamber 17 continues to exceed the design temperature, and the
系统自动离线工作步骤:燃烧系统关闭,废液输送泵8关闭,废气进口13关闭,助燃气入口26和吹扫入口21打开,引入新鲜空气进入燃烧塔集气室15、蓄热室16和燃烧室17,开始系统降温程序,当系统温度降至设计温度,系统切入正常运行工作状态。The automatic off-line working steps of the system: the combustion system is closed, the waste liquid transfer pump 8 is closed, the
系统停车工作步骤:系统正常运行工作状态下,因前端设备停机、系统检修或故障需进行系统停车时,只需启动自动停车程序,直接关闭燃烧系统和废液输送泵8,缓慢关闭废气进口13,助燃气入口26和吹扫入口21依然保持开启状态,待自动停车程序启动60秒后关闭助燃气入口26和吹扫入口21。System shutdown work steps: When the system is in normal operating state, when the system needs to be shut down due to front-end equipment shutdown, system maintenance or failure, it is only necessary to start the automatic shutdown program, directly shut down the combustion system and waste liquid transfer pump 8, and slowly close the
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| CN113531561A (en) * | 2021-07-14 | 2021-10-22 | 江苏华宇印涂设备集团有限公司 | RTO processing system |
| CN116110632A (en) * | 2022-12-07 | 2023-05-12 | 中国原子能科学研究院 | A flocculation device suitable for radioactive material liquid |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113531561A (en) * | 2021-07-14 | 2021-10-22 | 江苏华宇印涂设备集团有限公司 | RTO processing system |
| CN116110632A (en) * | 2022-12-07 | 2023-05-12 | 中国原子能科学研究院 | A flocculation device suitable for radioactive material liquid |
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