CN203562992U - A mounting system for mounting solar panels - Google Patents
A mounting system for mounting solar panels Download PDFInfo
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- CN203562992U CN203562992U CN201320746327.4U CN201320746327U CN203562992U CN 203562992 U CN203562992 U CN 203562992U CN 201320746327 U CN201320746327 U CN 201320746327U CN 203562992 U CN203562992 U CN 203562992U
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- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 30
- 238000009434 installation Methods 0.000 abstract description 16
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
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- 238000011900 installation process Methods 0.000 description 4
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
- F24S25/613—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S2025/6008—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by using toothed elements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- General Engineering & Computer Science (AREA)
- Photovoltaic Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及太阳能板的支架系统技术领域,特别涉及一种用于安装太阳能板的支架系统。The utility model relates to the technical field of bracket systems for solar panels, in particular to a bracket system for installing solar panels.
背景技术Background technique
用于安装太阳能板的支架系统包括滑动配合的滑轨和压装组件,其中,滑轨包括底板和两个侧板,两个侧板分别向内侧相向折弯形成内卡勾;压装组件包括通过螺栓组件连接的滑动部件和压板,压板可相对于滑动部件沿螺栓组件轴向升降运动,滑动部件具有分别与两个内卡勾相适配的外卡勾,滑动部件和滑轨通过内卡勾和外卡勾滑动配合。The bracket system for installing solar panels includes sliding rails and press-fit assemblies, wherein the slide rails include a bottom plate and two side panels, and the two side panels are bent inward to form inner hooks; the press-fit assemblies include The sliding part and the pressure plate are connected by the bolt assembly. The pressure plate can move up and down in the axial direction of the bolt assembly relative to the sliding part. The sliding part has outer hooks that are respectively adapted to the two inner hooks. Hook and outer card hook slide fit.
实际安装过程中,首先,将将多个平列布置的滑轨通过螺栓组件固定连接于屋顶的实体结构上,然后,将压装组件安装在滑轨上,再将太阳能电池板依次平铺于滑轨上,最后拧紧螺栓组件通过压板将太阳能板压紧连接于滑轨上。In the actual installation process, first, a plurality of slide rails arranged in parallel are fixedly connected to the solid structure of the roof through bolt assemblies, and then the press-fit components are installed on the slide rails, and then the solar panels are tiled on the roof in turn. On the slide rail, finally tighten the bolt assembly to press and connect the solar panel to the slide rail through the pressure plate.
在实际使用过程中,太阳能电池板的重量主要由滑轨承担,由于滑轨的形状呈开口状,其折弯处强度低,在外载荷作用下极易发生变形或者断裂,这样将会造成有屋顶脱落的问题。In the actual use process, the weight of the solar panel is mainly borne by the slide rail. Since the shape of the slide rail is open, its bending strength is low, and it is easy to deform or break under the action of external load, which will cause a roof. Shedding problem.
有鉴于此,本领域技术人员亟待另辟蹊径提供一种用于安装太阳能板的支架系统,以解决现有支架系统中滑轨强度低、承载能力差,而造成太阳能板安装可靠性和牢固性差的问题。In view of this, those skilled in the art urgently need to find another way to provide a bracket system for installing solar panels to solve the problems of low strength and poor bearing capacity of the slide rails in the existing bracket system, resulting in poor installation reliability and firmness of solar panels. .
实用新型内容Utility model content
针对上述缺陷,本实用新型的核心目的在于,提供一种用于安装太阳能板的支架系统,以解决现有支架系统中滑轨强度低、承载能力差,而造成太阳能板安装可靠性和牢固性差的问题。In view of the above defects, the core purpose of this utility model is to provide a support system for installing solar panels to solve the problems of low strength and poor bearing capacity of the slide rails in the existing support system, which cause poor reliability and firmness of solar panel installation. The problem.
本实用新型所提供的一种用于安装太阳能板的支架系统,包括滑动配合的滑轨和滑块组件,所述滑轨由底板、顶板和两个侧板围合而成,所述顶板沿左右两侧延伸与所述滑块组件配合。A bracket system for installing solar panels provided by the utility model includes a slide rail and a slider assembly that are slidably matched. The slide rail is enclosed by a bottom plate, a top plate and two side plates, and the top plate is The left and right sides extend to cooperate with the slider assembly.
优选地,两个所述侧板均与所述底板成夹角设置,所述夹角大于30°并小于80°。Preferably, the two side plates are arranged at an included angle with the bottom plate, and the included angle is greater than 30° and less than 80°.
优选地,两个所述侧板与所述底板所成夹角相等。Preferably, the angles formed by the two side plates and the bottom plate are equal.
优选地,还包括支撑固定机构,所述支撑固定机构包括第一支撑夹紧件、第二支撑夹紧件和螺栓组件,所述第一支撑夹紧件用于与安装现场的实体结构固定连接;所述第一支撑夹紧件和所述第二支撑夹紧件并均具有“V”字型凹槽,两个所述“V”字型凹槽相向设置并可容置所述底板(11)和两个所述侧板;所述螺栓组件的杆部穿过所述第一支撑夹紧件并与所述第二支撑夹紧件螺纹连接,所述第一支撑夹紧件可相对于所述第二支撑夹紧件沿所述杆部移动。Preferably, a supporting and fixing mechanism is also included, the supporting and fixing mechanism includes a first supporting and clamping part, a second supporting and clamping part and a bolt assembly, and the first supporting and clamping part is used for fixed connection with the solid structure at the installation site ; The first support clamp and the second support clamp both have a "V"-shaped groove, and the two "V"-shaped grooves are arranged opposite to each other and can accommodate the bottom plate ( 11) and two side plates; the rod of the bolt assembly passes through the first support clamp and is threadedly connected with the second support clamp, and the first support clamp can be opposite The second supporting clamp moves along the rod.
优选地,所述支撑固定机构还包括弹性部件,所述弹性部件设置于所述第一支撑夹紧件和所述第二支撑夹紧件之间并套设于所述杆部;Preferably, the supporting and fixing mechanism further includes an elastic member, the elastic member is disposed between the first supporting clamping member and the second supporting clamping member and sleeved on the rod;
拧松所述螺栓组件,所述第一支撑夹紧件和所述第二支撑夹紧件在所述弹性部件的弹性力下沿所述杆部相对移动,拧紧所述螺栓组件,所述第一支撑夹紧件和所述第二支撑夹紧件克服所述弹性部件的弹性力沿所述杆部相向移动。Loosen the bolt assembly, the first support clamp and the second support clamp move relatively along the rod under the elastic force of the elastic member, tighten the bolt assembly, the first support clamp A supporting clamping part and the second supporting clamping part move toward each other along the rod part against the elastic force of the elastic part.
优选地,所述第二支撑夹紧件包括可选择地连接的支撑板和连接板,所述“V”字型凹槽设于所述支撑板,所述连接板与所述实体结构固定连接。Preferably, the second supporting clamp includes a selectively connectable support plate and a connecting plate, the “V”-shaped groove is provided on the supporting plate, and the connecting plate is fixedly connected to the solid structure .
优选地,还包括支撑固定机构,所述支撑固定机构包括下支撑机构和上压紧机构,所述下支撑机构用于与安装现场的实体结构固定连接,所述下支撑机构具有“V”字型凹槽,所述底板和两个所述侧板中一者插入所述“V”字型凹槽内,所述上压紧机构连接于所述下支撑机构,并通过另一所述侧板将所述滑轨压紧于所述“V”字型凹槽内。Preferably, it also includes a support and fixation mechanism, the support and fixation mechanism includes a lower support mechanism and an upper pressing mechanism, the lower support mechanism is used for fixed connection with the solid structure at the installation site, and the lower support mechanism has a "V" One of the bottom plate and the two side plates is inserted into the “V”-shaped groove, the upper pressing mechanism is connected to the lower supporting mechanism, and passes through the other side The plate presses the slide rail into the "V" shaped groove.
优选地,所述上压紧部件包括上压板和施力部件,所述上压板与所述下支撑机构铰接,所述施力部件可驱动所述上压板相对于所述下支撑机构转动并压紧所述侧板。Preferably, the upper pressing part includes an upper pressing plate and a force applying part, the upper pressing plate is hinged to the lower supporting mechanism, and the applying force can drive the upper pressing plate to rotate relative to the lower supporting mechanism and press Tighten the side panels.
优选地,所述施力部件为螺栓组件,所述螺栓组件的杆部穿过所述上压板并与所述下支撑机构螺纹连接,所述上压板具有长条状通孔;所述上压板相对于所述下支撑机构转动过程中,所述上压板沿所述长条状通孔的长度方向相对于所述螺栓组件移动。Preferably, the force applying part is a bolt assembly, the rod of the bolt assembly passes through the upper pressing plate and is threadedly connected with the lower supporting mechanism, and the upper pressing plate has a strip-shaped through hole; the upper pressing plate During the rotation relative to the lower supporting mechanism, the upper pressing plate moves relative to the bolt assembly along the length direction of the elongated through hole.
优选地,所述上压板和所述下支撑部件通过相适配的转动槽和转动部铰接,所述转动槽和所述转动部中一者位于所述上压板,另一者位于所述下支撑部件;所述转动槽为“U”字型凹槽,所述转动部插装于所述凹槽内,所述凹槽的一侧壁具有弧形凸块,所述转动部具有与所述弧形凸块相适配的弧形凹槽,所述转动部绕所述弧形凸台相对于所述凹槽转动。Preferably, the upper pressing plate and the lower supporting member are hinged through a matching rotating groove and rotating portion, one of the rotating groove and the rotating portion is located on the upper pressing plate, and the other is located on the lower supporting member. The supporting part; the rotating groove is a "U"-shaped groove, the rotating part is inserted into the groove, the side wall of the groove has an arc-shaped protrusion, and the rotating part has a The arc-shaped groove is matched with the arc-shaped protrusion, and the rotating part rotates around the arc-shaped boss relative to the groove.
优选地,所述下支撑部件包括可选择地连接的支撑板和连接板,所述“V”字型凹槽和所述转动槽设于所述支撑板,所述连接板与所述实体结构固定连接。Preferably, the lower support member includes a support plate and a connecting plate that can be selectively connected, the “V”-shaped groove and the rotation groove are provided on the support plate, and the connecting plate and the solid structure Fixed connection.
优选地,所述支撑板和所述连接板通过螺栓组件固定连接,所述支撑板或者所述连接板具有供所述螺栓组件的杆部穿过的长条状安装孔。Preferably, the support plate and the connection plate are fixedly connected by a bolt assembly, and the support plate or the connection plate has a strip-shaped installation hole through which the rod portion of the bolt assembly passes.
优选地,所述连接板为“L”字型结构,所述连接板通过竖直部与所述支撑板连接,通过水平部与所述实体结构连接。Preferably, the connecting plate is an "L"-shaped structure, the connecting plate is connected to the support plate through a vertical part, and connected to the solid structure through a horizontal part.
优选地,所述水平部和所述支撑板分别位于所述竖直部的两侧。Preferably, the horizontal portion and the support plate are respectively located on two sides of the vertical portion.
优选地,所述连接板为由竖直板沿同侧向下经三次90°折弯形成的阶梯状,所述连接板通过上端竖直部与所述支撑板连接,通过下端水平部与所述实体结构连接,所述上端竖直部和所述下端水平部之间具有中间水平部,所述中间水平部的长度大于或等于所述支撑板的长度。Preferably, the connecting plate is a stepped shape formed by bending the vertical plate downward three times at 90° along the same side, the connecting plate is connected to the support plate through the vertical part at the upper end, and connected to the supporting plate through the horizontal part at the lower end. The solid structure is connected, there is an intermediate horizontal portion between the upper vertical portion and the lower horizontal portion, and the length of the intermediate horizontal portion is greater than or equal to the length of the support plate.
本实用新型所提供的太阳能电池板的安装支架,包括滑动配合的滑轨和滑块组件,滑轨由底板、顶板和两个侧板围合而成,顶板沿两侧延伸形成与滑块组件配合的滑动部。The installation bracket of the solar battery panel provided by the utility model includes a slide rail and a slider assembly that are slidably matched. Fitting sliding part.
与现有技术中开口式滑轨相比,本方案中通过底板、顶板和两个侧板围合而成的闭合式滑轨,增强了安装支架的机械强度、增大了其承载能力,从而延长了其使用寿命,保证了太阳能板安装可靠性和牢固性。Compared with the open slide rail in the prior art, the closed slide rail enclosed by the bottom plate, the top plate and two side plates in this scheme enhances the mechanical strength of the mounting bracket and increases its bearing capacity, thus It prolongs its service life and ensures the reliability and firmness of solar panel installation.
本实用新型的一优选方案中,滑轨的两个侧板均与底板成夹角设置,该夹角大于30°并小于80°。此外,还包括至少一个支撑固定机构,支撑固定机构包括下支撑组件和上压板和螺栓组件,其中,下支撑部件具有“V”字型凹槽,滑轨的一侧板和底板插入该“V”字型凹槽内,上压板铰接连接于下支撑组件上,螺栓组件的杆部穿过上压板与下支撑部件螺纹连接,上压板具有长条状通孔;上压板相对于下支撑机构转动过程中,螺栓组件相对于上压板沿长度方向在长条状通孔内移动。In a preferred solution of the present utility model, the two side plates of the slide rail are set at an included angle with the bottom plate, and the included angle is greater than 30° and less than 80°. In addition, it also includes at least one support and fixation mechanism, the support and fixation mechanism includes a lower support assembly, an upper pressure plate and a bolt assembly, wherein the lower support component has a "V"-shaped groove, and the side plate and the bottom plate of the slide rail are inserted into the "V" ""-shaped groove, the upper platen is hingedly connected to the lower support assembly, the rod of the bolt assembly passes through the upper platen and is threadedly connected with the lower support part, the upper platen has a strip-shaped through hole; the upper platen rotates relative to the lower support mechanism During the process, the bolt assembly moves in the elongated through hole along the length direction relative to the upper pressing plate.
固定滑轨时,拧紧螺栓组件,上压板在螺栓组件的轴向力作用下相对于下支撑机构转动至与侧板相抵;拆卸滑轨时,拧松螺栓组件,再使上压板相对于下支撑机构逆向转动至可将滑轨移除。When fixing the slide rail, tighten the bolt assembly, and the upper pressure plate will rotate relative to the lower support mechanism to resist the side plate under the axial force of the bolt assembly; when removing the slide rail, loosen the bolt assembly, and then make the upper pressure plate relative to the lower support mechanism The mechanism is turned in reverse to remove the slide.
本方案利用上述结构的支撑固定机构,可快捷高效的完成滑轨拆装工作,从而提高了操作者安装太阳能板的工作效率、降低了其劳动强度。This solution utilizes the support and fixing mechanism of the above structure to quickly and efficiently complete the disassembly and assembly of the slide rail, thereby improving the work efficiency of the operator for installing the solar panel and reducing its labor intensity.
附图说明Description of drawings
图1示出了本实用新型所提供的滑轨具体实施方式的结构示意图;Fig. 1 shows the structural representation of the embodiment of the slide rail provided by the utility model;
图2示出了本实用新型所提供的支撑固定机构的第一具体实施例结构示意图;Fig. 2 shows the structural schematic view of the first specific embodiment of the support and fixing mechanism provided by the utility model;
图3示出了图2中所示支撑固定机构的分解结构示意图;Fig. 3 shows a schematic diagram of an exploded structure of the supporting and fixing mechanism shown in Fig. 2;
图4示出了图2中所示上压板的结构示意图;Fig. 4 shows a schematic structural view of the upper platen shown in Fig. 2;
图5示出了图2中所示支撑板的结构示意图;Figure 5 shows a schematic structural view of the support plate shown in Figure 2;
图6示出了图2中所示连接板的结构示意图;Fig. 6 shows a schematic structural view of the connecting plate shown in Fig. 2;
图7示出了本实用新型所提供的支撑固定机构的第一具体实施例结构示意图;Fig. 7 shows a schematic structural view of the first specific embodiment of the support and fixing mechanism provided by the present invention;
图8示出了图7所示支撑固定机构的分解结构示意图;Fig. 8 shows a schematic diagram of an exploded structure of the supporting and fixing mechanism shown in Fig. 7;
图9示出了图8中所示连接板的结构示意图;Fig. 9 shows a schematic structural view of the connecting plate shown in Fig. 8;
图10示出了本实用新型所提供的支撑固定机构的第三具体实施例结构示意图;Fig. 10 shows a schematic structural view of a third specific embodiment of the support and fixing mechanism provided by the present invention;
图11示出了图10中所示支撑固定机构的分解结构示意图。FIG. 11 shows a schematic diagram of an exploded structure of the supporting and fixing mechanism shown in FIG. 10 .
图1至图11中附图标记与各个部件名称之间的对应关系:Correspondence between the reference signs and the names of the various parts in Fig. 1 to Fig. 11:
1滑轨、11底板、12顶板、13侧板、2支撑固定机构、21下支撑组件、211支撑板、211-A第二“V”字型凹槽、211-B转动槽、211-B1弧形凸台、(212和212″)连接板、22上压紧组件、221上压板、221-A转动部、221-A1弧形凹槽、221-B长条状安装孔、222第二螺栓组件、21′第一支撑夹紧件、22′第二支撑夹紧件、23′弹性部件、24′第一螺栓组件、C第一“V”字型凹槽。1 slide rail, 11 bottom plate, 12 top plate, 13 side plate, 2 support fixing mechanism, 21 lower support assembly, 211 support plate, 211-A second "V" shaped groove, 211-B rotating groove, 211-B1 Arc-shaped boss, (212 and 212″) connecting plate, 22 upper pressing assembly, 221 upper pressing plate, 221-A rotating part, 221-A1 arc-shaped groove, 221-B strip-shaped mounting hole, 222 second Bolt assembly, 21' first support clamping piece, 22' second support clamping piece, 23' elastic component, 24' first bolt assembly, C first "V" shaped groove.
具体实施方式Detailed ways
本实用新型的核心在于,提高一种用于安装太阳能板的支架系统,以解决现有支架系统中滑轨强度低、承载能力差,而造成太阳能板安装可靠性和牢固性差的问题。The core of the utility model is to improve a support system for installing solar panels to solve the problems of low strength and poor bearing capacity of slide rails in existing support systems, which cause poor installation reliability and firmness of solar panels.
不失一般性,现结合附图通过将太阳能板安装于屋顶为例,来说明本实用新型所提供的用于安装太阳能板的支架系统的具体结构及其安装过程。可以理解,本方案中所提供的用于安装太阳能板的支架系统并不限定于将太阳能板安装于屋顶,还可用于将太阳能板安装于建筑物的其他实体结构。Without loss of generality, the specific structure and installation process of the bracket system for installing solar panels provided by the present invention will be described by taking solar panels installed on the roof as an example in conjunction with the accompanying drawings. It can be understood that the bracket system for installing solar panels provided in this solution is not limited to installing solar panels on roofs, and can also be used to install solar panels on other physical structures of buildings.
请参见图2至3,其中,图1示出了本实用新型所提供的滑轨具体实施方式的结构示意图,图2示出了本实用新型所提供的支撑固定机构与图1中所示滑轨装配体的结构示意图,图3示出了图2中所示支撑固定机构的结构示意图。Please refer to Figures 2 to 3, wherein Figure 1 shows a schematic structural view of a specific embodiment of the slide rail provided by the present invention, and Figure 2 shows the support and fixing mechanism provided by the present invention and the slide shown in Figure 1 The structural schematic diagram of the rail assembly, Fig. 3 shows the structural schematic diagram of the supporting and fixing mechanism shown in Fig. 2 .
如图1所示,本方案所提供的用于安装太阳能板的支架系统,包括滑动配合的滑轨1和滑动组件(图中未示出),其中,滑轨1由底板11、顶板12和两个侧板13围合而成,顶板12沿左右两侧延伸与滑动组件配合。As shown in Figure 1, the support system for installing solar panels provided by this solution includes a
与现有技术中开口式滑轨1结构相比,本方案将滑轨1设计成闭合式结构,增强了滑轨1的强度、增大了其承载能力,降低了其变形或断裂的几率,从而提高了安装太阳能板的可靠性和牢固性。Compared with the
需要说明的是,上述滑轨1的两个侧板13均与底板11成夹角设置,并且夹角大于30°并小于80°。经模拟仿真受力分析表面,当夹角数值位于上述取值范围内时,滑轨1的强度较高、承载能力较强。更进一步受力分析表明,当两个侧板13和底板11所成夹角相等时,提高滑轨1强度、承载能力的效果最佳。可以理解,在满足增强滑轨1强度和加工工艺要求的基础上,两个侧板13和底板11亦可呈其他角度设置。It should be noted that, the two
进一步,如图2所示,本方案中的用于安装太阳能板的支架系统还包括支撑固定机构2,支撑固定机构2包括用于与屋顶的实体结构固定连接的下支撑组件21和上压紧组件22,其中,下支撑组件21具有第二“V”字型凹槽211-A,滑轨1的地板和一侧板13插入第二“V”字型凹槽211-A,上压紧组件22通过另一侧板13将滑轨1压紧于第二“V”字型凹槽211-A内。为了便于理解支撑固定机构2的具体结构,请一并参见图3和图4,其中,图4示出了图3中所示支撑固定机构2的分解结构示意图。Further, as shown in Figure 2, the support system for installing solar panels in this solution also includes a support and fixation mechanism 2, and the support and fixation mechanism 2 includes a
具体地,如图2和图3所示,上压紧组件22包括上压板221和第二螺栓组件222,上压板221铰接连接于下支撑组件21上,第二螺栓组件222的杆部穿过上压板221与下支撑部件螺纹连接,上压板221具有长条状安装孔221-B;上压板221相对于下支撑机构转动过程中,上压板221沿安装孔221-B的长度方向相对于螺栓组件移动。为了便于理解支撑固定机构的具体结构,请一并参见图5,图5示出了图3中所示上压板的结构示意图。Specifically, as shown in Figures 2 and 3, the upper pressing
固定滑轨1时,拧紧第二螺栓组件222,上压板221在第二螺栓组件222的轴向力作用下相对于下支撑机构转动至与侧板13相抵;拆卸滑轨1时,拧松第二螺栓组件222,再使上压板221相对于下支撑机构逆向转动至可将滑轨1移除。When fixing the
本方案通过上述结构的支撑固定机构2,可快捷高效地完成滑轨1的拆装过程,从而可提高操作者安装太阳能板的工作效率、降低了其劳动强度。可以理解,在满足连接强度和工艺要求的基础上,也可通过焊接或其他本领域技术人员惯用的技术手段,来实现滑轨1和实体结构的固定连接关系。This solution can quickly and efficiently complete the disassembly and assembly process of the
如前所述,本方案中具体采用螺栓组件作为施力部件,通过上压板221对滑轨1施加向下的压紧力,可以理解,在满足加工及装配工艺要求的基础上,本方案中亦可采用具有扭力控制部件的转轴机构,来实现上压板221和下支撑机构的铰接及上压板221对滑轨1的下压力。As mentioned above, the bolt assembly is specifically used as the force-applying part in this scheme, and the downward pressing force is applied to the
需要说明的是,如图3所示,本方案中的上压板221和下支撑组件21通过相适配的转动槽211-B和转动部221-A铰接,其中,转动槽211-B具体为设于下支撑机构的“U”字型凹槽,转动槽211-B的一侧壁上具有圆弧形凸台211-B1,转动部221-A位于上压板221并具有与圆弧形凸台211-B1相适配的圆弧形凹槽221-A1,转动部221-A可插装于转动槽211-B内并绕圆弧形凸台211-B1在转动槽211-B内转动。为了便于理解上压板和下支撑组件的装配关系,请一并参考图6和图7,其中,图6示出了图3中所示支撑板的结构示意图,图7示出了图3中所示连接板的结构示意图。It should be noted that, as shown in FIG. 3 , the
显然,本方案利用上压板221和下支撑组件21的自身结构特点,巧妙地实现了两者的铰接连接关系,具有结构简单、成本低的特点。可以理解,在满足两者铰接连接关系、加工及装配工艺要求的基础上,本方案中也可采用转轴等本领域技术人员常用技术手段,来实现下支撑组件21和上压板221的铰接关系。Obviously, this solution utilizes the structural features of the
此外,需要说明的是,本方案中的转动槽211-B和转动部221-A分别位于下支撑组件21和上压板221上,在满足两者铰接连接关系、加工及装配工艺要求的基础上,两者亦可反向设置,即转动槽211-B位于上压板221、转动部221-A位于下支撑组件21。In addition, it should be noted that the rotation groove 211-B and the rotation part 221-A in this solution are respectively located on the
更进一步,如图3所示,本方案中的下支撑组件21包括支撑板211和形状呈“L”字型连接板212,第二“V”字型凹槽211-A和转动槽211-B设于支撑板211上,连接板212通过其水平部与实体结构固定连接,支撑板211可选择地连接于连接板212的竖直部上,并位于水平部的相对侧,即连接板212的水平部和支撑板211分别位于其两侧。具体地,连接板212的竖直部具有供螺栓组件穿过的沿竖直方向布置的条状安装孔212-A,支撑板211具有与螺栓组件相适配的安装孔。安装过程中安装现场实际情况调整支撑板211和连接板212的相对位置,从而可拓展支撑部件的适用范围。Further, as shown in FIG. 3 , the
需要说明的是,由于支撑板211和连接板212的水平部均垂直于竖直部伸出,为了避免安装连接板212时支撑板211形成干涉的问题,本方案中将支撑板211连接于水平部的相对侧。It should be noted that since the horizontal parts of the
如图8示出,该图8示出了本实用新型所提供的支撑固定机构的另一实施例的结构示意图,为了避免安装连接板过程中支撑板211形成干涉的问题,本方案提供另一者结构的连接板,该连接板212″为由条状钢板经同侧向下三次90°折弯成阶梯状结构,连接板212″通过上端竖直部与支撑板211可选择的连接,通过下端水平部与实体结构连接,上端竖直部和下端水平部之间具有中间水平部,中间水平部的长度大于或等于支撑板211的长度。为了便于理解支撑固定机构2的具体结构,请一并参见图9和图10,其中,图9示出了图8所示支撑固定机构的分解结构示意图,图10示出了图9中所示连接板的结构示意图。需要说明的是,除支撑板的具体结构外,支撑固定机构2中其他部件具体结构及连接方式与上一实施例相同,故在此不再赘述。As shown in Figure 8, this Figure 8 shows a schematic structural view of another embodiment of the support and fixing mechanism provided by the present invention. In order to avoid the interference of the
此外,本方案中连接板212和支撑板211的对应面上具有相适配的波浪形定位结构,安装过程中确定支撑板211和连接板212的相对高度位置后,通过波浪形定位结构实现两者的预定位,然后再通过螺栓组件固定连接。显然,采用上述预定位结构后可快捷高效地完成支撑板211和连接板212装配,从而可进一步提高了安装效率,降低了操作者的劳动强度。In addition, in this solution, there are matching wave-shaped positioning structures on the corresponding surfaces of the connecting
本实用新型还提供一种支撑固定机构,具体结构请参见图10和图11,其中,图10示出了本实用新型所提供的支撑固定机构的第三具体实施例结构示意图,图11示出了图10中所示支撑固定机构的分解结构示意图。The utility model also provides a supporting and fixing mechanism, please refer to Fig. 10 and Fig. 11 for the specific structure, wherein Fig. 10 shows a structural schematic diagram of the third specific embodiment of the supporting and fixing mechanism provided by the utility model, and Fig. 11 shows A schematic diagram of the exploded structure of the supporting and fixing mechanism shown in Fig. 10 is shown.
如图10所示,支撑固定机构包括第一支撑夹紧件21′、第二支撑夹紧件22′和第一螺栓组件23′,第一支撑夹紧件21′用于与安装现场的实体结构固定连接;第一支撑夹紧件21′和第二支撑夹紧件22′并均具有第一“V”字型凹槽C,两个第一“V”字型凹槽相向设置并可容置底板11和两个侧板(13);第一螺栓组件23′的杆部穿过第一支撑夹紧件21并与第二支撑夹紧件22′螺纹连接,第一支撑夹紧件21′可相对于第二支撑夹紧件22′沿第一螺栓组件23′的杆部移动。As shown in Figure 10, the supporting and fixing mechanism includes a first supporting and clamping part 21', a second supporting and clamping part 22' and a first bolt assembly 23', and the first supporting and clamping part 21' is used to connect with the entity on the installation site. The structure is fixedly connected; the first support clamping part 21' and the second support clamping part 22' both have a first "V"-shaped groove C, and the two first "V"-shaped grooves are oppositely arranged and can be Accommodate the
进一步,如图10所示,为了提高支架系统的可操作性,上述支撑固定机构还包括弹性部件24′,弹性部件24′设置于第一支撑夹紧件21′和第二支撑夹紧件22′之间并套设于第一螺栓组件23′的杆部;Further, as shown in FIG. 10 , in order to improve the operability of the bracket system, the above-mentioned supporting and fixing mechanism further includes an elastic member 24 ′, and the elastic member 24 ′ is arranged on the first supporting and clamping
拆装过程中,拧松第一螺栓组件23′,第一支撑夹紧件21和第二支撑夹紧件22在弹性部件24′的弹性力下沿杆部相对移动;拧紧第一螺栓组件23′,第一支撑夹紧件21′和第二支撑夹紧件22′克服弹性部件24′的弹性力沿杆部相向移动。During the assembly and disassembly process, the first bolt assembly 23' is loosened, and the first
显然,与支撑固定机构的前述两个实施例相比,第三实施例的结构较为简单,因此制造成本相对较低。Apparently, compared with the aforementioned two embodiments of the supporting and fixing mechanism, the structure of the third embodiment is relatively simple, so the manufacturing cost is relatively low.
此外,第一支撑夹紧件21′包括可选择地连接的支撑板211′和连接板212′,第一“V”字型凹槽C设于支撑板211′,连接板212′与所述实体结构固定连接。需要说明的是,本实施例中连接板的具体结构与前述两个实施例中结构相同并具有相同的技术效果,故在此不再赘述。In addition, the first supporting and clamping member 21' includes a supporting plate 211' and a connecting plate 212' that can be selectively connected, the first "V"-shaped groove C is provided on the supporting plate 211', and the connecting plate 212' is connected to the connecting plate 212'. The solid structure is fixedly connected. It should be noted that the specific structure of the connecting plate in this embodiment is the same as that in the above two embodiments and has the same technical effect, so it will not be repeated here.
以上所述仅为本实用新型的优选实施方式,并不构成对本实用新型保护范围的限定。任何在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的权利要求保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and do not constitute a limitation to the protection scope of the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the claims of the present utility model.
Claims (15)
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Cited By (9)
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TWI612767B (en) * | 2017-02-17 | 2018-01-21 | 林建銘 | Plate fixing structure |
EP3315874A1 (en) * | 2016-10-27 | 2018-05-02 | S:FLEX GmbH | Roof hook having a split design for high loads |
TWI633748B (en) * | 2017-09-01 | 2018-08-21 | 鴻海精密工業股份有限公司 | Installation assesmbly for photovoltaic module and method of using the same |
JP2018184812A (en) * | 2017-04-27 | 2018-11-22 | ソーラーフロンティア株式会社 | Retainer and panel structure |
US10432136B2 (en) | 2017-08-30 | 2019-10-01 | Ambit Microsystems (Shanghai) Ltd. | Installation assembly for photovoltaic module and method of using the same |
EP4148980A1 (en) * | 2021-09-13 | 2023-03-15 | BluBase B.V. | Tile hook |
US11757400B1 (en) | 2023-03-15 | 2023-09-12 | Sunmodo Corporation | Devices for mounting solar PV panels to roofs and other mounting structures |
EP4431838A1 (en) * | 2023-03-15 | 2024-09-18 | Xiamen HQ Mount Tech. Co., Ltd | Clamping component |
US12149200B1 (en) | 2024-07-03 | 2024-11-19 | Sunmodo Corporation | Railless mounting system and devices for attaching solar modules to roofs |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3315874A1 (en) * | 2016-10-27 | 2018-05-02 | S:FLEX GmbH | Roof hook having a split design for high loads |
TWI612767B (en) * | 2017-02-17 | 2018-01-21 | 林建銘 | Plate fixing structure |
JP2018184812A (en) * | 2017-04-27 | 2018-11-22 | ソーラーフロンティア株式会社 | Retainer and panel structure |
US10432136B2 (en) | 2017-08-30 | 2019-10-01 | Ambit Microsystems (Shanghai) Ltd. | Installation assembly for photovoltaic module and method of using the same |
TWI633748B (en) * | 2017-09-01 | 2018-08-21 | 鴻海精密工業股份有限公司 | Installation assesmbly for photovoltaic module and method of using the same |
EP4148980A1 (en) * | 2021-09-13 | 2023-03-15 | BluBase B.V. | Tile hook |
NL2029180B1 (en) * | 2021-09-13 | 2023-03-23 | Kwws B V | Roof tile hook |
US11757400B1 (en) | 2023-03-15 | 2023-09-12 | Sunmodo Corporation | Devices for mounting solar PV panels to roofs and other mounting structures |
US11881808B1 (en) | 2023-03-15 | 2024-01-23 | Sunmodo Corporation | Devices for mounting solar PV panels to roofs and other mounting structures |
EP4431838A1 (en) * | 2023-03-15 | 2024-09-18 | Xiamen HQ Mount Tech. Co., Ltd | Clamping component |
US12149200B1 (en) | 2024-07-03 | 2024-11-19 | Sunmodo Corporation | Railless mounting system and devices for attaching solar modules to roofs |
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