CN203557902U

CN203557902U - Full automatic wool yarn bundling balling device

Info

Publication number: CN203557902U
Application number: CN201320575744.7U
Authority: CN
Inventors: 白锋洁; 白卫锋
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-09-17
Filing date: 2013-09-17
Publication date: 2014-04-23
Anticipated expiration: 2023-09-17

Abstract

The utility model relates to a wool yarn bundling balling device for processing wool yarn, and concretely relates to a full automatic wool yarn bundling balling device. The full automatic wool yarn bundling balling device comprises a frame with a power roller and winding rollers, so that a wool yarn bundle can circulate between the power roller and the winding rollers. The frame is also provided with a bundling device for segmentally bundling up the wool yarn bundle, the bundling device comprises a roller and a driving mechanism for driving the roller to run, the roller is provided with an opening through which the wool yarn bundle is fed, one end of the roller is provided with a winding shaft and yarn pulling rings, and a string for bundling up the wool yarn bundle is guided out from the winding shaft, then passes through the yarn pulling rings, enters into the roller, extends out of the other end of the roller and then is connected with a fixed suspension loop. The process of segmentally bundling up the wool yarn bundle is completely automatic. Compared with traditional artificial production, the device has the advantages that the production efficiency of the wool yarn ball is greatly improved, and the production cost and labor load are reduced.

Description

A kind of full-automatic knitting wool bundle ball machine

Technical field

The utility model relates to a kind of bundle ball machine that knitting wool is used of processing, specifically a kind of full-automatic knitting wool bundle ball machine.

Background technology

Knitting wool ball is a kind of decorative appliance, is mainly used in being suspended on shade, collar, waistband etc. and locates, and makes it more attractive in appearance, generous, and knitting wool ball can also multiplely be netted connection and make cloak etc., huge for clothing field consumption, the method of traditional making knitting wool ball is all made by hand, be about to a bundle knitting wool and be kneaded into knitting wool bundle, and then cord is tightened knitting wool Shu Jinhang segmentation, for example, also fastening around several circles in knitting wool wrapping with cord every 5-7cm, successively by multiple whole knitting wool Shu Zhacheng segmentation shapes, and then cut and other processing means are finally made knitting wool ball, it is this that manually with cord, to tighten the method speed of knitting wool bundle extremely slow, and degree skewness, the knitting wool ball yield rate of producing is low, be unfavorable for mass production, cause the knitting wool ball cost produced high, and easily waste knitting wool material.

Utility model content

In order to solve the problems of the technologies described above, the utility model provides the full-automatic knitting wool bundle ball machine that a kind of automaticity is higher.

The utility model for solving the problems of the technologies described above adopted technical scheme is: a kind of full-automatic knitting wool bundle ball machine, comprise frame, frame is provided with live roll and winding roller, make knitting wool bundle can be between live roll and winding roller cycle operation, in frame, be also provided with the bundle line apparatus for the segmentation of knitting wool bundle is tightened, described bundle line apparatus comprises cylinder and drives the driving mechanism of rollers running, described cylinder is provided with the opening for placing knitting wool bundle, one end of cylinder is provided with roll and stay thimble, the cord that is used for knitting wool bundle to tighten is from roll is drawn, through after stay thimble, enter in cylinder, from passing, the cylinder other end is connected with a link being fixedly installed.

The knitting wool collar of ring-type is between live roll and winding roller, and cycle operation under the drive of live roll, in operation process, ties line apparatus its segmentation is tightened, until every knitting wool bundle machines, takes off and change unprocessed.

As further setting, in frame, be also provided with protective cover, bundle line apparatus is arranged in protective cover, and protector, for tying the fixing of line apparatus, is used as dust-break ash on the other hand.

As optimum selection, described bundle line apparatus comprises live-roller a, live-roller b, shoring, cylinder and power band, shoring is fixed on protective cover, live-roller a and live-roller b are separately positioned on the both sides of shoring, cylinder and shoring coaxially arrange, cylinder can rotate around shoring, on shoring and cylinder, be equipped with for knitting wool bundle is put into the opening in shoring, power band is walked around live-roller a, after live-roller b and cylinder, be enclosed within on the line shaft of power set, one end of described cylinder is provided with roll, stay thimble a and stay thimble b, protective cover is provided with link in the side away from roll, the below of cylinder is also provided with position sensor.

As further setting, on described roll, cover has terminal, stay thimble a is fixed on cylinder by bracing wire axle, stay thimble b is fixed on cylinder by connecting axle, and position, stay thimble a position and the stay thimble b position on connecting axle on bracing wire axle of terminal on roll is all adjustable.

On roll, cover has terminal, the source as bundle line apparatus for knitting wool bundle is tightened to cord used, and the adjustable of stay thimble a and stay thimble b can effectively be controlled the tightness of cord on knitting wool bundle.

As a kind of preferred version, described winding roller comprises winding roller a and winding roller b, the problem such as live roll is not prone in the process that drives knitting wool Shu Yundong skid, come off.

As further setting, described winding roller a is arranged on support post a, winding roller b is arranged on column b, and position and the winding roller b position on column b of winding roller a on support post a is all adjustable, the adjusting that cooperatively interacts between each parts to adapt to process the ring-type knitting wool bundle of different length, is provided with a fulcrum in frame, support post a can, around this fulcrum rotation, can install or remove knitting wool bundle easily.

As a kind of preferred version, described live roll provides power by the stepper motor being arranged in frame, the gradual power of stepper motor can pull a bit of distance by knitting wool Shu Xiangqian after the suitable number of turns of bundle line apparatus rotary work, until make ring-type knitting wool bundle entirety completion of processing.

As further setting, in frame, be also provided with the control system for setting power set and stepper motor operational factor, control to adjust the hop count of ring-type knitting wool Shu Suoxu processing to be processed etc., this set-up of control system has control panel, control panel is arranged on frame surface, control button is set on protective cover, is convenient to if desired bundle line apparatus be carried out and promptly only stopped simultaneously.

Beneficial effect: a kind of full-automatic knitting wool bundle ball machine of the utility model, adopt the bundle line apparatus of brand-new design, and be provided with live roll and the winding roller that can make knitting wool bundle cycle operation in the both sides of bundle line apparatus, make that the segmentation of knitting wool bundle is tightened to program and be able to full automation, compared with traditional making by hand, the utility model has improved the make efficiency of knitting wool ball greatly, has reduced cost of manufacture, and alleviated the amount of labour, saved labour.

Accompanying drawing explanation

Fig. 1 is one of perspective view of the present utility model;

Fig. 2 is two of perspective view of the present utility model;

Fig. 3 is the structural representation of bundle line apparatus of the present utility model.

Mark in figure: 1, frame, 2, live roll, 3, winding roller a, 4, winding roller b, 5, live-roller a, 6, live-roller b, 7, shoring, 8, cylinder, 9, roll, 10, stay thimble a, 11, stay thimble b, 12, power band, 13, position sensor, 14, link, 15, stepper motor, 16, power belt, 17, adjustable stand column a, 18, column b, 19, control button, 20, guidance panel, 21, terminal, 22, protective cover.

The specific embodiment

Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described: a kind of full-automatic knitting wool bundle ball machine, as shown in Figure 1-Figure 3, comprise frame 1, live roll 2, winding roller a3, winding roller b4 and bundle line apparatus, in frame, be provided with control system and power set, control system receives the running from motor in the setting command control frame of guidance panel 20, frame upper surface is provided with protective cover 22, protective cover 22 1 sides are provided with the live roll 2 being driven by stepper motor, opposite side is provided with the winding roller a3 that supported by adjustable stand column a17 and by column b winding roller b4, adjustable stand column a17 can rotate by a small margin around a fulcrum, this fulcrum is arranged in frame 1, winding roller a3 is located at the top of support post a17, and position, the winding roller b4 position on column b18 of winding roller a3 on support post a17 be all adjustable, with the knitting wool bundle that makes different length, all can be enclosed within on live roll 2, winding roller a3 and winding roller b4 with suitable elasticity.

In protective cover 22, be provided with bundle line apparatus, it is in a row spherical for cord is tied in into knitting wool, bundle line apparatus comprises live-roller a5, live-roller b6, shoring 7, cylinder 8 and power band 12, shoring 7 is fixed on protective cover 22, directly over it, be provided with opening, be convenient to putting into of knitting wool bundle, cylinder 8 and shoring 7 coaxially arrange, cylinder 8 is fixed on shoring 7 and can under the drive of power band 12, along the excircle of shoring 7, rotatablely moves, on cylinder 8, be provided with equally opening, for knitting wool bundle is placed in shoring 7, on end circumference along cylinder 8 near live roll 2, be respectively equipped with roll 9, stay thimble a10 and stay thimble b11, terminal 21 is located on roll 9, stay thimble a10 is fixed on cylinder by bracing wire axle, stay thimble b11 is fixed on cylinder by connecting axle, and position and the stay thimble b11 position on connecting axle of stay thimble a10 on bracing wire axle is all adjustable, the cord of drawing from terminal 21 is after stay thimble b11 walks around, through stay thimble a10, through shoring 7, be fixed on the link 14 that is positioned at protective cover 22 opposite sides afterwards, cord for knitting wool bundle is tightened can constantly be supplemented from terminal 21.

Live-roller a5 and live-roller b6 are separately positioned on the both sides of cylinder 8, and power band 12 is enclosed within on the line shaft of power set after walking around live-roller a5, live-roller b6 and cylinder 8, drives the running of live-roller a, live-roller b and cylinder 8 under the drive of power set.

Cylinder 8 is to turn round under the drive of power band 12, power band 12 is by the driven by motor in frame, power band 12 one end are enclosed within on the line shaft of motor, the other end is enclosed within respectively live-roller a5, on live-roller b6 and cylinder 8, under the rotation of cylinder 8, roll 9, stay thimble a10 and stay thimble b11 rotate along with cylinder 8, because the cord of drawing from the terminal 21 being located at roll 9 is through shoring 7 and is fixed on the link 14 of protective cover 22 opposite sides, therefore in the rotation process of cylinder 8, cord can constantly be wound around on the knitting wool bundle in shoring 7, thereby reach the object of spherical knitting wool Shu Zhacheng section.

The below of shoring 7 is provided with position sensor 13, position sensor 13 is connected with the control system in frame 1, thereby by the rotation information of reception cylinder 8, to control system, sending signal makes control system control motor at every turn when shutting down, make opening on cylinder 8 towards directly over, while being convenient to next time operation, knitting wool bundle can be placed in shoring.

Stepper motor 15 drives live roll 2 to turn round by power belt 16, stepper motor 15 turns round by the control system control in frame with the motor in frame 1, the ring-type knitting wool collar that the utility model is processed is on live roll 2, winding roller a3 and winding roller b4, in order to guarantee that knitting wool bundle can be positioned at shoring 7 simultaneously, winding roller b4 need to be arranged near shoring 7, the height of drive roll 2 should not be too high simultaneously, after guaranteeing that knitting wool bundle is walked around on drive roll 2, winding roller b4, it is inner that the part knitting wool bundle between the two can rest on shoring 7.

Stepper motor 15 drives live roll 2 to turn round by power belt 16, make the knitting wool bundle in the above of cover can be around live roll 2, winding roller a3 and winding roller b4 cycle operation, when bundle line apparatus is bundled into after bundle at knitting wool Shu Shangyong cord, by stepper motor 15, drive of short duration distance of knitting wool Shu Xuanzhuan, allow bundle line apparatus work at the next position of knitting wool bundle, knitting wool bundle advances successively, until can finish after rotating a circle.

Owing to being provided with the control system that can control each motor and sensor in frame, in frame, be also provided with control panel, therefore can setting before running, the utility model on knitting wool bundle, needs to prick the distance between position, regulate the running rhythm of stepper motor, make knitting wool Shu Jinhang there is the rotation at certain hour interval.

Adjustable stand column a17 can rotate around the fulcrum being arranged in frame 1, and selects to fix in place, and one is convenient to the placement of knitting wool bundle and takes, and can also adapt on the other hand the use of the knitting wool bundle of different length.

On protective cover 22, be also provided with control button 19, control the running of motor and stop.

For the terminal 21 arranging on roll 9, optimum setting is to make the position of terminal 21 on roll 9 adjustable, this can realize by a bit of adjustable spring being set between terminal 21 and the top of roll, but be not limited to this, other means can realize this function, within belonging to design of the present utility model, same, stay thimble b11 is also arranged to adjustable, coordinates the adjusting of terminal 21 positions to control the elasticity of pricking the cord on knitting wool bundle.

The utility model is not narrated part for prior art.

Claims

1. a full-automatic knitting wool bundle ball machine, comprise frame (1), frame is provided with live roll (2) and winding roller, make knitting wool bundle can be between live roll (2) and winding roller cycle operation, it is characterized in that: in frame (1), be also provided with the bundle line apparatus for the segmentation of knitting wool bundle is tightened, described bundle line apparatus comprises cylinder (8) and drives the driving mechanism of rollers running, described cylinder (8) is provided with the opening for placing knitting wool bundle, one end of cylinder (8) is provided with roll (9) and stay thimble, the cord that is used for knitting wool bundle to tighten is from roll (9) is drawn, through after stay thimble, enter in cylinder (8), from passing, the cylinder other end is connected with a link being fixedly installed (14).

2. the full-automatic knitting wool bundle of one as claimed in claim 1 ball machine, it is characterized in that: be also provided with the shoring (7) for back-up roller (8), shoring (7) is provided with opening, and cylinder (8) coaxially arranges with shoring (7), and cylinder (8) can rotate around shoring.

3. the full-automatic knitting wool bundle of one as claimed in claim 2 ball machine, it is characterized in that: described driving mechanism comprises live-roller a(5), live-roller b(6) and power band (12), live-roller a(5) and live-roller b(6) be separately positioned on the both sides of shoring (7), power band (12) is walked around live-roller a(5), live-roller b(6) and cylinder (8) after be enclosed within on the line shaft of power set.

4. the full-automatic knitting wool bundle of one as claimed in claim 1 ball machine, is characterized in that: described stay thimble comprises stay thimble a(10) and stay thimble b(11).

5. the full-automatic knitting wool bundle of one as claimed in claim 4 ball machine, it is characterized in that: the upper cover of described roll (9) has terminal (21), stay thimble a(10) by bracing wire axle, be fixed on cylinder, stay thimble b(11) by connecting axle, be fixed on cylinder, and position, the stay thimble a(10 of terminal (21) on roll (9)) position and stay thimble b(11 on bracing wire axle) position on connecting axle is all adjustable.

6. the full-automatic knitting wool bundle of one as claimed in claim 1 ball machine, it is characterized in that: described winding roller comprises winding roller a(3) and winding roller b(4), winding roller a(3) be arranged on support post a(17) on, winding roller b(4) be arranged on column b(18) upper, and winding roller a(3) at support post a(17) on position and winding roller b(4) at column b(18) and on position be all adjustable.

7. the full-automatic knitting wool bundle of one as claimed in claim 6 ball machine, is characterized in that: in frame (1), be provided with a fulcrum, support post a(17) can be around this fulcrum rotation.

8. the full-automatic knitting wool bundle of one as claimed in claim 1 ball machine, is characterized in that: the below of cylinder (8) is also provided with position sensor (13).

9. the full-automatic knitting wool bundle of the one as described in claim 1-8 any one claim ball machine, is characterized in that: described live roll (2) provides power by the stepper motor being arranged in frame.

10. the full-automatic knitting wool bundle of one as claimed in claim 9 ball machine, is characterized in that: in frame (1), be also provided with the control system for setting driving mechanism and stepper motor operational factor, the control panel of this control system is arranged on frame surface.