CN203551811U - Processing production line of reflective heat transfer film - Google Patents
Processing production line of reflective heat transfer film Download PDFInfo
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- CN203551811U CN203551811U CN201320601718.7U CN201320601718U CN203551811U CN 203551811 U CN203551811 U CN 203551811U CN 201320601718 U CN201320601718 U CN 201320601718U CN 203551811 U CN203551811 U CN 203551811U
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Abstract
The utility model relates to a processing production line of a reflective heat transfer film comprising a composite glue coating mechanism, a drying device, a plant mechanism, a transfer composite mechanism, and a composite mechanism, which are sequentially disposed on a production line rack. An anti-adhesive film passes through the composite glue coating mechanism, and then enters a drying channel for the drying after the glue coating process, and then can be combined with a plant film for a primary recombination by a rubber roller and a steel roller. The composite plant film and a glue film can be combined together for a secondary recombination by the rubber roller and the steel roller, and then can be reeled up, and therefore a finished product can be acquired after the twice recombination. The processing production line of the reflective heat transfer film is advantageous in that the automatic feeding of the anti-adhesive film and the composite plant film can be realized by using various bottom rollers, guide rollers, and other mechanisms, and the automatic continuous processing on the same production line can be realized, and therefore the processing technology can be simplified, the processing costs can be effectively reduced, the automatic processing can be realized, a lot of labor costs can be saved, and at the same time, the processing efficiency and the processing quality can be effectively improved.
Description
Technical field
The utility model relates to a kind of process equipment of reflectorized material, especially a kind of machining production line for the manufacture of processing with the heat reflective pad pasting of reflecting effect.
Background technology
At present, in reflective membrane manufacturing, processing for reflective membrane is substantially similar, such as CN1854773A " reflective membrane glass microballoon single-layer coplanar tree plant production technology " etc., roughly comprises the operations such as plant, clear pearl, pre-coating focus layer, coating focus layer resin.But these operations are all carried out respectively at present, add man-hour, first need to plant pearl, by arranging of tackifier individual layer, on PET film, (for not dropped, glass microballoon need secondary to enter drying tunnel hot setting) glass microballoon, at hemisphere face plating one deck aluminium lamination of glass microballoon, as semi-manufacture; Then on antiadhesion barrier adhesive surface, be coated with one deck compound adhesive, with semi-manufacture laminating, hot pressing; Finally antiadhesion barrier is peeled off from compound adhesive glue face, compound adhesive face forms product with hot melt adhesive film laminating, hot pressing again.Adopt and process in this way reflective membrane, not only need to be equipped with the operating personnel of each operation, and the working (machining) efficiency of each operation is inconsistent will cause declining to a great extent of whole working (machining) efficiency, energy consumption is large, working (machining) efficiency is low, causes the processing cost of reflective membrane high, low with respect to low end subscriber acceptability.
Utility model content
Purpose of design: avoid the weak point in background technology, design and a kind ofly simplify processing, reduce costs, improve working (machining) efficiency and the machining production line of the heat reflective pad pasting that can automatically process.
Design proposal: in order to realize above-mentioned purpose of design.1, on a production line, carrying out continuously secondary compound, once complete the design of heat reflective pad pasting processing, is first technical characterictic of the present utility model.The object of design is like this, antiadhesion barrier is through compound adhesive coating mechanism, through the glue groove of compound adhesive is housed, control is scraped the gap of break bar (or flat curette) and bottom roller and is realized coating, after entering drying tunnel and drying, undertaken compoundly with beads formed film by rubber rollers and steel rider, this is for compound for the first time, this compound bead planted film and glued membrane are undertaken compound for the second time by rubber rollers and steel rider, obtain finished product after compound through twice by wind-up roll rolling; Machining production line of the present utility model, utilize the auto-feed of the winding machine antiadhesion barriers such as each bottom roller, deflector roll and compound bead planted film etc., on same production line, realize processing automatically continuously, a large amount of human resources and equipment have been saved on the one hand, greatly reduce production cost, simplified on the other hand the production technology of heat reflective pad pasting, realize processing automatically, effectively improve production efficiency, won more profits and market.2, the recycling roll of antiadhesion barrier design is second technical characterictic of the present utility model.The object of design is like this, be arranged on composite structure for the first time, shift the recycling roll at composite structure rear portion, not only realized automatically peeling off of antiadhesion barrier, and the antiadhesion barrier completing after compound adhesive shifts is carried out to auto reeling collection, be placed directly in transfer roller on while using next time, can be recycled, realize when efficiently automatically peeling off antiadhesion barrier, also greatly saved antiadhesion barrier material, reduced lot of materials cost.3, the deflector roll of drying tunnel import and export is bowed roller, is the 3rd technical characterictic of the present utility model.The object of design is like this, and the design of bowed roller has improved the ductility with composite layer antiadhesion barrier, guarantees the homogeneity of composite layer on antiadhesion barrier, improves the crudy of heat reflective pad pasting.
Technical scheme: a kind of machining production line of heat reflective pad pasting, comprises the compound adhesive coating mechanism, plant mechanism, transfer composite structure and the composite structure that are arranged on product line frame; Compound adhesive coating mechanism front portion is provided with the transfer roller of an installation antiadhesion barrier, and rear portion is provided with drying plant and a plurality of guide roller; Shift composite structure and composite structure and be all positioned at the rear portion of drying plant, and include a pair of composite roll; Plant mechanism is positioned at the front portion of shifting composite structure, and the bead planted film of plant mechanism and the antiadhesion barrier of drying plant are jointly through shifting between the composite roll of composite structure; Composite structure is positioned at and shifts composite structure rear portion, and shifts the recycling roll that composite structure rear portion is also provided with an antiadhesion barrier; The front portion of composite structure is also provided with the glued membrane roller of an installation glued membrane, and rear portion is provided with a finished product wind-up roll; Glued membrane and shift bead planted film after compound jointly through between the composite roll of composite structure.
The utility model is compared with background technology, and the one, simplified processing technology, effectively reduce processing cost; The 2nd, realize the automatic processing of heat reflective pad pasting, when saving the costs such as a large amount of manpowers, also effectively improved working (machining) efficiency and crudy; The 3rd, realize automatically peeling off, reclaiming of antiadhesion barrier, be convenient to recycle, saved lot of materials cost, to manufacturer, bring considerable economic profit.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solutions of the utility model are described further:
Accompanying drawing 1 is the structural representation of the machining production line of heat reflective pad pasting;
Accompanying drawing 2 is the structural representation of second embodiment of the machining production line of heat reflective pad pasting;
Accompanying drawing 3 is the structural representation of plant mechanism in the 3rd embodiment of machining production line of heat reflective pad pasting.
Embodiment
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Embodiment 1-1: with reference to accompanying drawing 1.A machining production line for heat reflective pad pasting, comprises the compound adhesive coating mechanism 1, plant mechanism 3, transfer composite structure 4 and the composite structure 5 that are arranged on product line frame; Described compound adhesive coating mechanism 1 front portion is provided with the transfer roller 6 of an installation antiadhesion barrier 12, and rear portion is provided with drying plant 2 and guide roller 7; Described compound adhesive coating mechanism 1 comprises bottom roller 13 and is arranged on the peaceful curette 15 of leakage glue box 14 of bottom roller 13 tops; In described leakage glue box 14, compound adhesive 16 is housed; When described antiadhesion barrier 12 pile warps are leaked glue box 14 below, compound adhesive 16 drains on the surface of antiadhesion barrier 12; Compound adhesive 16 uniform spreading under the effect of flat curette 15 on described antiadhesion barrier 12 surfaces is located on antiadhesion barrier 12; Described guide roller 7 is two, and is located at respectively the front and rear of drying plant 2; Described transfer composite structure 4 and composite structure 5 are all positioned at the rear portion of drying plant 2, and include a pair of composite roll; Described composite roll can be that a rubber rollers and a steel rider form; Described plant mechanism 3 is positioned at the front portion of shifting composite structure 4, and the bead planted film 33 of plant mechanism 3 and the antiadhesion barrier of drying plant 2 12 are common through shifting between the rubber rollers 42 and steel rider 41 of composite structure 4; Described plant mechanism 3 comprises deflector roll 32 and the volume film roller 31 of bead planted film 33 is installed; Described bead planted film 33 can be bought the volume film finished product that has completed plant and aluminized on market, the plant volume film that also can be wound into after plant and the production of aluminizing in advance; After described bead planted film 33 is arranged on volume film roller 31, under the guiding of deflector roll 32, through shifting composite structure 4; Described composite structure 5 is positioned at and shifts composite structure 4 rear portions, and shifts the recycling roll 9 that composite structure 4 rear portions are also provided with an antiadhesion barrier 12; Described recycling roll 9 is collected rolling by the antiadhesion barrier after compound 12, is convenient to directly use next time, the antiadhesion barrier of rolling 12 repetitive cycling can be used, and saves material cost; The front portion of described composite structure 5 is also provided with the glued membrane roller 10 of an installation glued membrane 17, and rear portion is provided with a finished product wind-up roll 11; Described glued membrane 17 and the bead planted film 33 shifting after compound are common through between the rubber rollers 52 and steel rider 51 of composite structure 5; Described glued membrane 17 is hot melt adhesive film, such as EVA glued membrane, PES glued membrane or TPU glued membrane etc., and these glued membranes 17 are prior art, and can buy on the market, at this, are not described in detail.
Embodiment 1-2: with reference to accompanying drawing 1.Utilize the machining production line described in embodiment 1-1, the production technology of processing heat reflective pad pasting, is included in the above-mentioned production line last time to complete following steps:
1. on transfer roller 6 one end of antiadhesion barrier 12 through the bottom roller 13 of compound adhesive coating mechanism 1, being arranged in bottom roller 13 tops leaks the compound adhesive 16 of glue boxes 14 and drains on the antiadhesion barrier 12 on bottom roller 13, antiadhesion barrier 12 is when rotating transmission with bottom roller 13, effect due to the bottom roller 13 flat curettes 15 in top, compound adhesive 16 uniform spreadings are located to antiadhesion barrier 12 surfaces, form a composite layer;
2. complete the antiadhesion barrier 12 of coating under the guide tracting action of deflector roll 7, enter the drying tunnel 20 in drying plant 2, dry the composite layer on antiadhesion barrier 12;
3. in plant mechanism 3, roll up the bead planted film 33 on film roller 31, under the effect of deflector roll 32, deflector roll 8, and the antiadhesion barrier 12 that completes oven dry is 2. common through shifting between a pair of composite roll of composite structure 4, under the pressing effect of rubber rollers 42 and steel rider 41, aluminium lamination laminating hot pressing on composite layer on antiadhesion barrier 12 and bead planted film 33 is compound, composite layer shifts and is compound on bead planted film 33, complete composite layer on compound antiadhesion barrier 12 is transferred simultaneously, antiadhesion barrier 12 after compound is recycled into volume under the effect of reclaiming winding up roller 9, in order to using next time;
4. complete the compound bead planted film 33 of transfer and glued membrane 17 common through between the rubber rollers 52 and steel rider 51 of composite structure 5, after the composite layer on bead planted film 33 surfaces and glued membrane 17 laminating hot pressing are compound, under the effect of wind-up roll 11, rolling obtains heat reflective pad pasting product.
Embodiment 2-1: with reference to accompanying drawing 2.On the basis of embodiment 1-1, in described heat reflective pad pasting machining production line, described compound adhesive coating mechanism 1 can be also another kind of structure, i.e. it glue groove 18 that comprises bottom roller 13, scrapes break bar 19 and compound adhesive 16 is housed; Glue groove 18 is located at the side top of bottom roller 13, and glue groove 18 bottom openings; Scrape break bar 19 and be positioned at bottom roller 13 tops, and setting corresponding to bottom roller 13; Antiadhesion barrier 12 is through glue groove 18 bottoms, from bottom roller 13 with scrape between break bar 19 and pass, and scraping under the effect of break bar 19 and bottom roller 13, and compound adhesive 16 uniform spreadings are located on antiadhesion barrier 12; Described compound adhesive 16 is for to mix by oiliness acrylate pressure sensitive adhesive, solvent, mill base, filler and hardening agent the glue mixture obtaining; Described guide roller 7 can be a plurality of, and is symmetrically set in respectively the front and rear of drying plant 2; Described each guide roller 7 is arc, has farthest guaranteed the ductility of antiadhesion barrier 12.
Embodiment 2-2: with reference to accompanying drawing 2.Utilize the machining production line described in embodiment 2-1, the production technology of processing heat reflective pad pasting, is included in this production line last time to complete following steps:
1. on transfer roller 6 one end of antiadhesion barrier 12 through the opening of glue groove 18 bottoms, antiadhesion barrier 12 is when rotating transmission with bottom roller 13, compound adhesive 16 in glue groove 18 is attached on antiadhesion barrier 12 surfaces, the antiadhesion barrier 12 that is attached with compound adhesive 16 is from bottom roller 13 with scraping and passing between break bar 19, scraping under the effect of break bar 19 and bottom roller 13, compound adhesive 16 uniform spreadings are located to antiadhesion barrier 12 surfaces, form a composite layer;
2. complete the antiadhesion barrier 12 of coating under the guide tracting action of deflector roll 7, enter the drying tunnel 20 in drying plant 2, after the composite layer on oven dry antiadhesion barrier 12, pass drying tunnel 20, and walking around successively other deflector roll 7;
3. in plant mechanism 3, roll up the bead planted film 33 on film roller 31, under the effect of deflector roll 32, deflector roll 8, and the antiadhesion barrier 12 that completes oven dry is 2. common through shifting between a pair of composite roll of composite structure 4, under the pressing effect of rubber rollers 42 and steel rider 41, aluminium lamination laminating hot pressing on composite layer on antiadhesion barrier 12 and bead planted film 33 is compound, composite layer shifts and is compound on bead planted film 33, complete composite layer on compound antiadhesion barrier 12 is transferred simultaneously, antiadhesion barrier 12 after compound is recycled into volume under the effect of reclaiming winding up roller 9, in order to using next time;
4. complete the compound bead planted film 33 of transfer and glued membrane 17 common through between the rubber rollers 52 and steel rider 51 of composite structure 5, after the composite layer on bead planted film 33 surfaces and glued membrane 17 laminating hot pressing are compound, under the effect of wind-up roll 11, rolling obtains heat reflective pad pasting product.
Embodiment 3-1: with reference to accompanying drawing 3.On the basis of embodiment 2-1, in described heat reflective pad pasting machining production line, described plant mechanism 3 can be also the device of directly processing bead planted film, and the device of this processing bead planted film is prior art, in industry, there is various equipment all can realize, at this, simply describe wherein a kind of apparatus structure of realizing bead planted film processing, but be not limited to this structure; Described plant mechanism 3 comprises transfer roller 34, glue coating mechanism, drying plant 38, microballon groove 300, compression roller 39 and the vacuum coating equipment 36 setting gradually; The PET film 340 that is coiled into volume is enclosed within on transfer roller 34; Described PET film 340 external parts are successively through glue coating mechanism and drying plant 38; Described glue coating mechanism comprises gum box 37 and the scraper 371 of being located at lower roller 35 tops; When described PET film 340 is walked around gum box 37 below, the glue 370 in gum box 37 flows on PET film 340 from the hole of gum box 37 base plates; Described glue 370 is to mix by oiliness acrylate pressure sensitive adhesive, solvent, hardening agent and ternary glue the glue mixture obtaining; Described scraper 371 is positioned at a side of gum box 37, and the glue on PET film 340 370 evenly tiling under scraper 371 effects; The described PET film 340 through drying plant 38 drying tunnels, pile warp microballon groove 300 bottoms, the glass microballoon in microballon groove 300 falls to being sticked on PET film 340 by glue 370; Described compression roller 39 is positioned at microballon groove 300 rear portions, and PET film 340 passes glass microballoon is pressed into glue layer from 39 of compression rollers; The compression distance of described glass microballoon is 1/3 or 1/2 of Glass Bead Diameter; Described vacuum coating equipment 36 is positioned at compression roller 39 rear portions, and PET film 340 plates aluminium lamination through in vacuum coating equipment 36.
Embodiment 3-2: with reference to accompanying drawing 3.Utilize the machining production line described in embodiment 3-1, the production technology of processing heat reflective pad pasting, is included in this production line last time to complete following steps:
1. on transfer roller 6 one end of antiadhesion barrier 12 through the opening of glue groove 18 bottoms, antiadhesion barrier 12 is when rotating transmission with bottom roller 13, compound adhesive 16 in glue groove 18 is attached on antiadhesion barrier 12 surfaces, the antiadhesion barrier 12 that is attached with compound adhesive 16 is from bottom roller 13 with scraping and passing between break bar 19, scraping under the effect of break bar 19 and bottom roller 13, compound adhesive 16 uniform spreadings are located to antiadhesion barrier 12 surfaces, form a composite layer;
2. complete the antiadhesion barrier 12 of coating under the guide tracting action of deflector roll 7, enter the drying tunnel 20 in drying plant 2, after the composite layer on oven dry antiadhesion barrier 12, pass drying tunnel 20, and walking around successively other deflector roll 7;
3. simultaneously, in plant mechanism 3, PET film 340 surfaces apply a glue layer, enter after drying tunnel oven dry, under the gluing effect of glue 370, glass microballoon is gathered after plant, enter a pair of compression roller 39, glass microballoon is pressed on the glue face of PET film 340, finally in dewdrop one side, plates one deck aluminium lamination, obtain bead planted film 33;
4. the bead planted film 33 in plant mechanism 3, under the effect of deflector roll 8, and the antiadhesion barrier 12 that completes oven dry is 2. common through shifting between a pair of composite roll of composite structure 4, under the pressing effect of rubber rollers 42 and steel rider 41, aluminium lamination laminating hot pressing on composite layer on antiadhesion barrier 12 and bead planted film 33 is compound, composite layer shifts and is compound on bead planted film 33, complete composite layer on compound antiadhesion barrier 12 is transferred simultaneously, antiadhesion barrier 12 after compound is recycled into volume under the effect of reclaiming winding up roller 9, in order to using next time;
5. complete the compound bead planted film 33 of transfer and glued membrane 17 common through between the rubber rollers 52 and steel rider 51 of composite structure 5, after the composite layer on bead planted film 33 surfaces and glued membrane 17 laminating hot pressing are compound, under the effect of wind-up roll 11, rolling obtains heat reflective pad pasting product.
Adopt heat reflective pad pasting that above-mentioned heat reflective pad pasting production technology produces in use, generally compound by cylinder blanching and base cloth pressurization, it is compound that soon the glued membrane face of heat reflective pad pasting and base cloth will carry out high-temperature pressurizing, these and base cloth can be completed to compound product and be wound into multireel, before coiling, need the PET film on heat reflective pad pasting to peel off, peel angle is 180 degree, and the product of rolling can be applied to the every field such as traffic police's clothes, sanitation worker's clothes.
It is to be understood that: although above-described embodiment is to the mentality of designing of the present utility model detailed text description of contrasting; but these text descriptions; just the simple text of the utility model mentality of designing is described; rather than the restriction to the utility model mentality of designing; any combination, increase or modification that does not exceed the utility model mentality of designing, all falls in protection domain of the present utility model.
Claims (5)
1. a machining production line for heat reflective pad pasting, is characterized in that: comprise the compound adhesive coating mechanism (1), plant mechanism (3), transfer composite structure (4) and the composite structure (5) that are arranged on product line frame; Compound adhesive coating mechanism (1) front portion is provided with the transfer roller (6) of an installation antiadhesion barrier (12), and rear portion is provided with drying plant (2) and a plurality of guide roller (7); Shift composite structure (4) and composite structure (5) and be all positioned at the rear portion of drying plant (2), and include a pair of composite roll; Plant mechanism (3) is positioned at the front portion of shifting composite structure (4), and the bead planted film (33) of plant mechanism (3) and the antiadhesion barrier (12) of drying plant (2) are jointly through shifting between the composite roll of composite structure (4); Composite structure (5) is positioned at and shifts composite structure (4) rear portion, and shifts the recycling roll (9) that composite structure (4) rear portion is also provided with an antiadhesion barrier (12); The front portion of composite structure (5) is also provided with the glued membrane roller (10) of an installation glued membrane (17), and rear portion is provided with a finished product wind-up roll (11); Bead planted film (33) after glued membrane (17) and transfer are compound is jointly through between the composite roll of composite structure (5).
2. the machining production line of heat reflective pad pasting according to claim 1, is characterized in that: composite roll comprises rubber rollers and steel rider.
3. the machining production line of heat reflective pad pasting according to claim 1, is characterized in that: compound adhesive coating mechanism (1) comprises bottom roller (13), scrape break bar (19) and the glue groove (18) of compound adhesive (16) is housed; Glue groove (18) is located at the side top of bottom roller (13), and glue groove (18) bottom opening; Scrape break bar (19) and be positioned at bottom roller (13) top, and with the corresponding setting of bottom roller (13); Antiadhesion barrier (12) is through glue groove (18) bottom, from bottom roller (13) with scrape between break bar (19) and pass.
4. the machining production line of heat reflective pad pasting according to claim 1, is characterized in that: a plurality of guide rollers (7) at compound adhesive coating mechanism (1) rear portion are symmetricly set on the both sides of drying plant (2); Antiadhesion barrier (12) is walked around each guide roller (7), and guide roller (7) is bowed roller.
5. according to the machining production line of the heat reflective pad pasting described in claim 1-4 any one, it is characterized in that: plant mechanism (3) comprises deflector roll (32) and the volume film roller (31) of bead planted film (33) is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320601718.7U CN203551811U (en) | 2013-09-28 | 2013-09-28 | Processing production line of reflective heat transfer film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320601718.7U CN203551811U (en) | 2013-09-28 | 2013-09-28 | Processing production line of reflective heat transfer film |
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| CN203551811U true CN203551811U (en) | 2014-04-16 |
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| CN201320601718.7U Withdrawn - After Issue CN203551811U (en) | 2013-09-28 | 2013-09-28 | Processing production line of reflective heat transfer film |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103529504A (en) * | 2013-09-28 | 2014-01-22 | 杭州星华反光材料有限公司 | Production process of reflective thermal attachment film and special production line thereof |
| CN104007495A (en) * | 2014-05-26 | 2014-08-27 | 杭州星华反光材料有限公司 | High solid content water-based adhesive bead planting process and production line |
| CN104275908A (en) * | 2014-09-26 | 2015-01-14 | 杭州星华反光材料有限公司 | Method for preparing high-brightness reflective fabric |
| CN105499054A (en) * | 2015-11-30 | 2016-04-20 | 惠州市浩明科技股份有限公司 | Multi-location precise stripping and fitting system |
| CN107116738A (en) * | 2017-01-13 | 2017-09-01 | 四川蜀羊防水材料有限公司 | Modified bituminous pitch coiled material shaping machine set |
-
2013
- 2013-09-28 CN CN201320601718.7U patent/CN203551811U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103529504A (en) * | 2013-09-28 | 2014-01-22 | 杭州星华反光材料有限公司 | Production process of reflective thermal attachment film and special production line thereof |
| CN103529504B (en) * | 2013-09-28 | 2015-10-21 | 杭州星华反光材料有限公司 | The production technology of heat reflective pad pasting and special production line thereof |
| CN104007495A (en) * | 2014-05-26 | 2014-08-27 | 杭州星华反光材料有限公司 | High solid content water-based adhesive bead planting process and production line |
| CN104007495B (en) * | 2014-05-26 | 2016-06-08 | 杭州星华反光材料股份有限公司 | High solid content aqueous bead planting technique and production line |
| CN104275908A (en) * | 2014-09-26 | 2015-01-14 | 杭州星华反光材料有限公司 | Method for preparing high-brightness reflective fabric |
| CN104275908B (en) * | 2014-09-26 | 2016-09-07 | 杭州星华反光材料股份有限公司 | A kind of preparation method of high brightness reflective fabric |
| CN105499054A (en) * | 2015-11-30 | 2016-04-20 | 惠州市浩明科技股份有限公司 | Multi-location precise stripping and fitting system |
| CN107116738A (en) * | 2017-01-13 | 2017-09-01 | 四川蜀羊防水材料有限公司 | Modified bituminous pitch coiled material shaping machine set |
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Granted publication date: 20140416 Effective date of abandoning: 20151021 |
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