Utility model content
For the weak point existing in above-mentioned technology, the utility model provides that a kind of goods precision is high and diversified, the product molding cycle is short, uses the double-colored die heater of environmental protection and safety type rapid heat cycle high-light no-trace of safety and simple operation.
For achieving the above object, the utility model provides a kind of environmental protection and safety type rapid heat cycle high-light no-trace double-colored die heater, comprises the heating tank of condensate tank(trap), water leg, PLC controller and one group of series connection; In the connecting pipe of described condensate tank(trap) and heating tank, be provided with high-temperature pump, in the connecting pipe between described condensate tank(trap) and water leg, be provided with small pump; And on described water leg, be connected with filling pipe, on described condensate tank(trap), water leg and heating tank, be provided with the level electrode for detection of water level, in described connecting pipe, be provided with and control magnetic valve and check valve; On described heating tank, be connected with accumulator, on described accumulator, be provided with two groups of main steam pipes, the equal conducting of end of every group of main steam pipe has injection mold, and on every group of main steam pipe, be all installed on the gas solenoid valve for controlling high temperature and high pressure gas break-make, high temperature and high pressure gas in each injection mold is successively by being back in condensate tank(trap) after steam return line, check valve, and described PLC controller is electrically connected with high-temperature pump, small pump and gas solenoid valve respectively.
Wherein, in the connecting pipe between the place of communicating and the accumulator of described two groups of main steam pipes, y type filter, the first pneumatic operated valve and check valve are set, and check valve is connected on injection mold by silk tooth; The bottom of described main steam pipe connects an air inlet pipe, and the middle part of described air inlet pipe is installed on the second pneumatic operated valve and check valve, another termination workshop high-pressure air pipe of described air inlet pipe; The bottom of described main steam pipe also connects a pressure pipeline, is provided with y type filter, force (forcing) pump, control magnetic valve and check valve on described pressure pipeline; In the connecting pipe of described condensate tank(trap), be installed on and control magnetic valve and check valve; The right lower quadrant of described main steam pipe is connected with check valve and condensate tank(trap) are straight-through by controlling magnetic valve; Described condensate tank(trap) top is passed through to be connected with water leg through flange formula after y type filter, check valve, control magnetic valve; Described condensate tank(trap) top is also led directly to and is connected by check valve, control magnetic valve, y type filter and water leg; Described condensate tank(trap) bottom is passed through to be connected with heating tank bottom is straight-through after y type filter, check valve; Described water leg top is connected with check valve and filling pipe are straight-through by controlling magnetic valve; Described water leg top is also by controlling magnetic valve and being connected with waste pipe is straight-through after check valve.
Wherein, the level electrode on described condensate tank(trap) has three, has respectively high water level electrode, middle water level electrode and low water level electrode.
Wherein, the level electrode on described water leg has two, is respectively high water level electrode and low water level electrode.
Wherein, the level electrode on the heating tank of described series connection has one, and this level electrode is high water level electrode.
Wherein, on the heating tank of described series connection, be installed on spring full open relief valve, manometer and temp.-sensing wire probe; And described spring full open relief valve, manometer and temp.-sensing wire probe are electrically connected with PLC controller respectively.
The beneficial effects of the utility model are: compared with prior art, the double-colored die heater of environmental protection and safety type rapid heat cycle high-light no-trace that the utility model provides, the equal conducting of end of every group of main steam pipe has injection mold, and on every group of main steam pipe, be all installed on the gas solenoid valve for controlling high temperature and high pressure gas break-make, by the control of PLC controller, by two gas solenoid valves, replace rotation or be synchronized to two injection mold heating or cooling, the goods of this shaping structures have not only effectively been avoided the shortcoming of the traditional single oppressiveness of high-light no-trace injecting products color and luster, and can exempt spraying, frame after-treatment, and this goods precision is high, reached higher requirement on good looking appearance, molding cycle, and further, this architecture advances makes product diversification, personalization, product lines are very smooth soft and graceful, glittering and translucent as color and luster crystal.The utlity model has temperature, pressure simple in structure, reasonable in design, to use safety, environmental protection and energy saving, steam and cooling water stablizes and operating efficiency high.
The specific embodiment
In order more clearly to explain the utility model, below in conjunction with accompanying drawing, the utility model is further described.
Refer to Fig. 1, the double-colored die heater of environmental protection and safety type rapid heat cycle high-light no-trace that the utility model provides, comprise the heating tank 3 of condensate tank(trap) 1, water leg 2, PLC controller (not shown) and one group of series connection, by three heating tanks 3, by pipeline, be cascaded and arranged verticallyly form; In the connecting pipe of condensate tank(trap) 1 and heating tank 3, be provided with high-temperature pump 4, in the connecting pipe between condensate tank(trap) 1 and water leg 2, be provided with small pump 5; And on water leg 2, be connected with filling pipe 6, on condensate tank(trap) 1, water leg 2 and heating tank 3, be provided with the level electrode for detection of water level, in connecting pipe, be provided with and control magnetic valve 7 and check valve 8; On heating tank 3, be connected with accumulator 9, on accumulator 9, be provided with two groups of main steam pipes 10, the equal conducting of end of every group of main steam pipe 10 has injection mold 11, and on every group of main steam pipe 10, be all installed on the gas solenoid valve 12 for controlling high temperature and high pressure gas break-make, high temperature and high pressure gas in each injection mold 11 is successively by being back in condensate tank(trap) 1 after steam return line 13, check valve 8, and PLC controller is electrically connected with high-temperature pump 4, small pump 5 and gas solenoid valve 12 respectively.
In the present embodiment, y type filter 14, the first pneumatic operated valve 15 and check valve 8 are set in the connecting pipe between the place of communicating and the accumulator of two groups of main steam pipes 10, and check valve 8 is connected on injection mold 11 by silk tooth; The bottom of main steam pipe 10 connects an air inlet pipe 16, and the middle part of air inlet pipe 16 is installed on the second pneumatic operated valve 17 and check valve 8, another termination workshop high-pressure air pipe of air inlet pipe 16; The bottom of main steam pipe 10 also connects a pressure pipeline 18, is provided with y type filter 14, force (forcing) pump 19, controls magnetic valve 7 and check valve 8 on pressure pipeline 18; In the connecting pipe of condensate tank(trap) 1, be installed on and control magnetic valve 7 and check valve 8; The right lower quadrant of main steam pipe 10 is connected with condensate tank(trap) 1 is straight-through with check valve 8 by controlling magnetic valve 7; Condensate tank(trap) 1 top is passed through to be connected with water leg 2 through flange formulas after y type filter 14, check valve 8, control magnetic valve 7; Condensate tank(trap) 1 top is also led directly to and is connected by check valve 8, control magnetic valve 7, y type filter 14 and water leg 2; Condensate tank(trap) 1 bottom is passed through to be connected with heating tank 3 bottoms are straight-through after y type filter 14, check valve 8; Water leg 2 tops are connected with filling pipe 6 is straight-through with check valve 8 by controlling magnetic valve 7; Water leg 2 tops are also by controlling magnetic valve 7 and being connected with waste pipe 21 is straight-through after check valve 8.
In the present embodiment, the level electrode on condensate tank(trap) 1 has three, has respectively high water level electrode 22, middle water level electrode 23 and low water level electrode 24.Level electrode on water leg 2 has two, is respectively high water level electrode 25 and low water level electrode 26.Level electrode on the heating tank 3 of series connection has one, and this level electrode is high water level electrode 27.On the heating tank 3 of series connection, be installed on spring full open relief valve 28, manometer 29 and temp.-sensing wire probe 30, spring full open relief valve 28, manometer 29 and temp.-sensing wire probe 30 are electrically connected with PLC controller respectively, by PLC controller Based Intelligent Control spring full open relief valve 28, manometer 29 and temp.-sensing wire probe 30 these threes' work.
The machine is a kind of auxiliary equipment, according to injection machine instruction, coordinates injection machine production moulding, makes injecting products reach the double-colored seamless mirror effect of high light.Refer to accompanying drawing 1, its forming principle: first, one of them injection mold 11 of injection moulding forward direction is blown into high temperature, high steam, more than making the temperature of one of them injection mold 11 increase rapidly to reach high polymer material glass conversion temperature Tg, then injection moulding molten resin, will form and there is no joint line, and the finished product that surface quality is good, after melting injection moulding completes, enter refrigerating work procedure, then squeezing into high-pressure cooling water quickly falls to below the temperature of resin distortion one of them injection mold 11 temperature, like this, can be by accelerating the curing rate of resin, make the rapid moulding of one of them injection mold 11 high-light no-trace injecting products kind, the now interior existing procucts of one of them injection mold 11, injection moulding machine mould open.Double coloured plastic injection machine starts the dynamic model dislocation two injection molds 11, be that two injection molds 11 are to change place, the double-colored seamless die heater of high light obtains heating signal simultaneously, PLC controller instruction is simultaneously blown into high temperature to another injection mold 11 to another injection mold 11, high steam, more than making the temperature of another injection mold 11 increase rapidly to reach high polymer material glass conversion temperature Tg, injection machine matched moulds, at this moment injection machine carries out injection moulding to two injection molds 11 simultaneously, then injection moulding molten resin, will form and there is no joint line, and the finished product that surface quality is good, after melting injection moulding completes, enter refrigerating work procedure, then two injection mold 11 moulds are squeezed into high-pressure cooling water simultaneously, injection mold 11 temperature are quickly fallen to below the temperature of resin distortion, until Injection hold pressure moulding, such one bright and clean, glittering and translucent double-colored high-light no-trace product is with regard to moulding.
The operation principle of the machine is: after all extension tube attached roads of machine, power line, holding wire all connect, open water supply, air feed, power switch, on touch-screen, by Presentation Function picture, click setting parameter picture, set ceiling temperature 172 and spend, set lower limit temperature 170 and spend, set mold heated 18 seconds, set hot water and empty 6 seconds, cooling 20 seconds of cold water, cold water empties 5 seconds, and input is returned to functional picture after preserving, click auto-programming, PLC controller enters auto-programming, low water level electrode 26 on water leg 2 cannot conducting, feedback information is to PLC controller, PLC controller sends instruction, control magnetic valve 7 on filling pipe 6 is opened, start moisturizing to water leg 2, when water leg 2 water levels arrive high water level electrode 25, PLC controller obtains signal, the small pump 5 that sends instructions is worked, control magnetic valve 7 on small pump 5 is opened simultaneously, condensate tank(trap) 1 just starts water-filling, in condensate tank(trap) 1, low water electrode 24 starts to connect, when water level arrives middle water level electrode 23, these middle water level electrode 23 conductings feed back to PLC controller, PLC controller sends instruction at once, high-temperature pump 4 is started working, beginning is to heating tank 3 moisturizings, after this process continues for some time, in three heating tanks 3, water is filled it up with one by one, when water level arrives the high water level electrode 27 of heating tank 3, high water level electrode 27 conductings of heating tank 3, high-temperature pump 4 quits work, PLC controller sends instruction, heating tube in heating tank 3 must be established the heating of beginning by cable, and small pump 5 works on, until arrive the high water level electrode 22 conducting sides of condensate tank(trap) 1, can stop, also in the time of must reaching the high water level electrode 25 of water leg 2 in same water leg 2, control magnetic valve 7 power-off on filling pipe 6 stop moisturizing.In heating process, heating tank 3 inner volumes expand, pressure raises gradually, when pressure exceedes setting value 12 kilograms time, control magnetic valve 7 between accumulator 9 and condensate tank(trap) 1 is opened, to the interior pressure release of condensate tank(trap) 1, until reach design temperature, be generally 180 ℃ and stop heating after 172 ℃ when temperature reaches setting value, the interior HTHP steam water interface that stored of accumulator 9 and heating tank 3, equipment starts to enter production status, when the injection machine of producing sends synchronizing signal, PLC controller is carried out one of them injection mold 11 heating schedule; Steam pneumatic operated valve 15 is opened, corresponding gas solenoid valve 12 is opened, high temperature and high pressure gas enters one of them injection mold 11 by main steam pipe 10, and by getting back to condensate tank(trap) 1 after steam return line 13, check valve 8, control magnetic valve 7 on steam return line 13 is opened simultaneously, high-temperature pump 4 is also started working, and this steam/water circulating is by setting number of seconds work several seconds, general 18 seconds; Now, one of them injection mold 11 of moulding is brought up to 130 degree left and right, injection machine matched moulds by normal temperature tens degree.PLC controller is carried out next hot water and is emptied action.PLC controller sends instruction, control magnetic valve 7 and one of them gas solenoid valve 12 on control magnetic valve 7, waste pipe 21 between the second pneumatic operated valve 17, condensate tank(trap) 1 and water leg 2 are opened simultaneously, gases at high pressure are by the second pneumatic operated valve 17, through main steam pipe 10, go out vapour, enter one of them injection mold 11, carbonated drink in pipe is blown in condensate tank(trap) 1 by corresponding control magnetic valve 7, water leg 2 is recycled, unnecessary gas is discharged, general efflux time is 6 seconds, injection machine is synchronously injected in-mold molding by resin simultaneously, until setting-up time.PLC carries out cooling program, it can send instruction, allow booster pump 19, on pressure pipeline 18, control magnetic valve 7, control magnetic valve 7 between steam return line 13 and waste pipe 21, two gas solenoid valves 12 are worked simultaneously, water under high pressure is after this closed-system flows tens seconds, be generally 20 seconds, resin is cooling forming in an injection mold 11 therein, just mould 11 moulding therein of so clean product of high light, another injection mold 11 cavitys, then PLC controller follow procedure blows off program by execution cold water, at this moment, control magnetic valve 7 on the second pneumatic operated valve 17 and steam return line 13 is opened simultaneously, gases at high pressure blow off the cold water in two injection molds 11 and pipeline road, (note the interior existing procucts of one of them injection mold 11, the seamless injection moulding of one of them injection mold 11 completes, injection moulding machine mould open.Double coloured plastic injection machine starts the 11 dynamic model dislocations of two injection molds; The double-colored seamless die heater of high light obtains heating signal simultaneously, same PLC controller is excessively carried out another injection mold 11 and is heated, the first pneumatic operated valve 15 is opened, another relative gas solenoid valve 12 is opened, high temperature and high pressure gas enters another injection mold 11 by corresponding steam return line 13 steam outlet pipes, and get back to condensate tank(trap) 1 by steam return line 13, high-temperature pump 4 is also started working, this steam/water circulating is by setting the number of seconds work several seconds, general 18 seconds now, another injection mold 11 of moulding is brought up to 130 degree left and right by normal temperature tens degree, and PLC controller is carried out next hot water and emptied action.PLC controller sends instruction, the second pneumatic operated valve 17, control magnetic valve 7 between condensate tank(trap) 1 and water leg 2, control magnetic valve 7 on waste pipe 21 and one of them gas solenoid valve 12 magnetic valves are opened simultaneously, gases at high pressure are by the second pneumatic operated valve 17, through main steam pipe 10 steam outlet pipes, enter another injection mold 11, carbonated drink in pipe is blown in condensate tank(trap) 1 by magnetic valve, water leg 2 is recycled, unnecessary gas is discharged general 6 seconds, two interior while injection mo(u)ldings of injection mold 11 synchronously injected resin by injection machine simultaneously, after setting-up time arrives, PLC controller is carried out cooling program, it can send instruction, allow booster pump 19, on pressure pipeline 18, control magnetic valve 7, control magnetic valve 7 between steam return line 13 and waste pipe 21, two gas solenoid valves 12 are worked simultaneously.Water under high pressure is after this closed-system flows tens seconds, be generally 20 seconds, resin cooling forming in two injection molds 11, such one bright and clean, just injection mold 11 moulding therein of glittering and translucent double-colored high-light no-trace product, in another injection mold block 11, have and also have semi-finished product, for next moulding is prepared.
The utlity model has following advantage:
1, the equal conducting of the end of every group of main steam pipe 10 has injection mold 11, and on every group of main steam pipe 10, be all installed on the gas solenoid valve 12 for controlling high temperature and high pressure gas break-make, by the control of PLC controller, by two gas solenoid valves 12, replace rotation or be synchronized to two injection molds heating or cooling, the goods of this shaping structures have not only effectively been avoided the shortcoming of the traditional single oppressiveness of high-light no-trace injecting products color and luster, and can exempt spraying, frame after-treatment; And this goods precision is high, reached higher requirement on good looking appearance, molding cycle;
2, this architecture advances makes product diversification, personalization, and product lines are very smooth soft and graceful, glittering and translucent as color and luster crystal;
3, fundamentally solve injecting products surface shrink phenomenon;
4, improve injecting products surface smoothness, make surface smoothness really reach mirror effect;
5, thoroughly solve and add the floating fine phenomenon of fine product, make product more perfect;
6, high Seterolithography product does not need following process to spray paint, and improves qualification rate 10-25%, greatly cost-saving;
7, remove product surface joint line, in conjunction with trace, crazing, bubble etc.;
8, increase thin-wall product moulding mobility, improve product quality and intensity, and not yielding;
9, can make original product molding cycle reduce by 30%, the mobility of reinforced plastics and filling effect;
10,98% thermal power Steam Recovery is used, and does not need to install high-temperature and pressure pipeline, greatly cost-saving;
11, the machine has designed accumulator 9, can make the interior vapour pressure balance of heating tank 3, stable, and without superpressure phenomenon, tank body can often not expand, and has improved tank body service life, and security is higher;
12, the utlity model has temperature, pressure simple in structure, reasonable in design, to use safety, environmental protection and energy saving, steam and cooling water stablizes and operating efficiency high.
Disclosed is above only several specific embodiment of the present utility model, but the utility model is not limited thereto, and the changes that any person skilled in the art can think of all should fall into protection domain of the present utility model.