CN207449031U - Energy saving and energy remote control rapid heat cycle multifunctional steam die heater - Google Patents
Energy saving and energy remote control rapid heat cycle multifunctional steam die heater Download PDFInfo
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- CN207449031U CN207449031U CN201720040085.5U CN201720040085U CN207449031U CN 207449031 U CN207449031 U CN 207449031U CN 201720040085 U CN201720040085 U CN 201720040085U CN 207449031 U CN207449031 U CN 207449031U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a kind of energy saving and energy remote control rapid heat cycle multifunctional steam die heaters, including drainer, PLC controller, heating tank, accumulator, high gloss mold, far module, high-temperature pump and cold water high-pressure pump, the drainer is connected with heating tank and drainer can be the heat recovery of steam；The water outlet of heating tank is connected with the air inlet of accumulator, steam outlet pipe and steam diversion pipe is provided on accumulator, and the gas outlet of accumulator is connected with steam outlet pipe one end；The other end of steam outlet pipe is connected by steam diversion Guan Yugao gloss molds；Angle pedestal valve is both provided on steam outlet pipe and steam diversion pipe；The water inlet end for cooling down high-pressure pump is connected respectively with cooling water inlet pipe, soft water water inlet pipe, and cools down and be both provided with angle pedestal valve on water inlet pipe and soft water water inlet pipe；The water outlet of cooling high-pressure pump is connected by high-pressure outlet with steam diversion pipe and high pressure outlet air pipe respectively, and PLC controller is communicated to connect by far module and remote terminal.
Description
Technical field
The utility model is related to injection molding technology field more particularly to a kind of energy saving and energy remote control rapid heat cycle more work(
It can steam die heater.
Background technology
In existing injection molding technology field, as people's living standard improves, particularly high-grade household electrical appliances, communication, automobile, day
The industries such as articles for use and medical device, their requirements to plastic cement products are also higher and higher, in order to improve injecting products shaping quantity
And finish, it usually can all increase the finish that can improve injecting products and quality in Shooting Technique in the prior art
Mould temperature device actually provides the device that mold temperature changes when can allow the injection molding machine to produce.And it is provided solely for
High mold temperature cannot further ensure the Forming Quality of product because the prior art still there are it is following the problem of：The prior art
Die heater heating it is slow, can only heat up, it is impossible to instantaneous temperature reduction；The weld mark in injecting products face can only mitigate and can not eliminate, nothing
Method is required when meeting bloom production to be rapidly heated and the needs of fast cooling；For fine injecting products is added to be difficult shaping or basic
It cannot be molded；It is easy to cause product short shot, burn, the defects of internal stress is big；Product after shaping also needs oil spout secondary operation,
There is injury to natural environment, and machine safety can be also poor.
Utility model content
For shortcoming present in above-mentioned technology, the utility model offer is a kind of simple in structure, can improve production effect
Energy saving and energy remote control rapid heat cycle the multifunctional steam die heater of rate.
To achieve the above object, the utility model provides a kind of energy saving and energy remote control rapid heat cycle multifunctional steam
Die heater, including drainer, PLC controller, heating tank, accumulator, high gloss mold, far module, high-temperature pump and cold water high pressure
Pump, the drainer is connected with heating tank and drainer can be the heat recovery of steam；The water outlet of heating tank with
The air inlet of accumulator is connected, and steam outlet pipe and steam diversion pipe, and the gas outlet of accumulator and steam are provided on accumulator
Outlet pipe one end is connected；The other end of steam outlet pipe is connected by steam diversion Guan Yugao gloss molds；Steam outlet pipe and steam
Angle pedestal valve is both provided on isocon；The water inlet end for cooling down high-pressure pump is connected respectively with cooling water inlet pipe, soft water water inlet pipe, and
Angle pedestal valve is both provided on cooling water inlet pipe and soft water water inlet pipe；The water outlet of cooling high-pressure pump passes through high-pressure outlet and moisturizing
Pipe is connected respectively with steam diversion pipe and high pressure outlet air pipe；PLC controller is communicated to connect by far module and remote terminal.
Wherein, high-temperature pump indirect communication is passed through between the drainer and heating tank lower part；The drainer left upper end is set
The first level electrode of energy detecting water level is equipped with, is connected on the left of drainer with steam recovery pipe, is discharged on the right side of drainer with exhaust gas
Pipe connects；Drainer lower part is provided with extraction water pipe, and extracts water pipe out and be connected respectively by high-temperature pump and check-valves with heating tank
It connects；The drainer lower part is connected with base support.
Wherein, the accumulator is connected by steam outlet pipe with gas accumulator；Gas accumulator lower part is provided with row
Dirty valve, gas accumulator top are provided with gas outlet, high pressure outlet air pipe and gas booster pump；And gas accumulator is extruded by height
Tracheae is connected with steam outlet pipe；The air inlet of gas boosting pump is connected with industrial air inlet pipe；The gas outlet of gas boosting pump
It is connected with gas accumulator.
Wherein, the GRM200 chips being electrically connected with PLC controller, and the GRM200 chips are provided on the far module
It is communicated to connect with remote terminal.
Wherein, the heating tank includes the first heating tank, the second heating tank and the 3rd heating tank, and the first heating tank, the
Heating tube is both provided in two heating tanks and the 3rd heating tank, the water inlet of the second heating tank is connected with the first heating tank water outlet
Logical, the water outlet of the second heating tank is connected with the water inlet of the 3rd heating tank, the outlet of the 3rd heating tank and accumulator into
Gas port is connected；3rd heating tank left upper end is provided with the first level electrode for being capable of detecting water level, goes out close to the 3rd heating tank
The temperature sensor of vapor (steam) temperature can be sensed there are one being set on the position at the mouth of a river；3rd heating tank right end is provided with inspection and adds
The pressure gauge and safety-valve of steam pressure in hot tank.
Wherein, longitudinal arrangement is arranged from bottom to top successively for first heating tank, the second heating tank, the 3rd heating tank and accumulator.
Wherein, the high gloss mold inlet end is connected by angle pedestal valve with steam diversion pipe；High gloss mold outlet side leads to
Angle pedestal valve is crossed to connect with collecting pipe, exhaust emission tube and drainer respectively.
The beneficial effects of the utility model are：Compared with prior art, it is provided by the utility model energy saving and can remotely control
The multifunctional steam die heater of rapid heat cycle processed is provided with PLC controller and accumulator, PLC controller on the steam die heater
It is electrically connected with far module, remote control terminal is realized by operating PLC controller；The effect of accumulator is the steam of equipment
It can be back to by air inlet in heating tank after condensing inside and continue to heat, it is energy saving to reach a kind of steam circulation, simultaneously
Also temperature stabilization in accumulator is ensured；Meanwhile the water inlet end for cooling down high-pressure pump is connected to soft water water inlet pipe and cooling is intake
Pipe, and it is both provided with angle pedestal valve on soft water water inlet pipe and cooling water inlet pipe；The effect of two kinds of water inlet pipes is to accelerate mold cooling
Speed；Simultaneously or drainer provides make-up water；Angle pedestal valve can the effectively soft water in control pipeline and hard water trend,
So as to ensure that hard water will not be entered in heating tank, ensure the service life of heating tube, stabilizing equipment produces and increases benefit.
Description of the drawings
Fig. 1 is the structure chart of the utility model.
Main element symbol description is as follows：
10th, drainer 11, heating tank
12nd, accumulator 13, steam outlet pipe
14th, the first level electrode 15, temperature sensor
16th, pressure gauge 17, safety-valve
18th, Vapor return pipe 19, the second level electrode
20th, exhaust emission tube 21, extraction water pipe
22nd, steam diversion pipe 23, base support
24th, high gloss mold 25, high-pressure outlet
26th, water inlet pipe 27, soft water water inlet pipe are cooled down
28th, gas boosting pump 29, gas accumulator
30th, gas outlet 31, industrial air inlet pipe
32nd, high pressure outlet air pipe 33, blowdown valve
34th, high-pressure pump 35, high-temperature pump are cooled down
36th, angle pedestal valve 37, heating tube
38th, filling pipe 39, check-valves
111st, the first heating tank 112, the second heating tank
113rd, the 3rd heating tank
241st, mould 242, high gloss mold rear mold before high gloss mold.
Specific embodiment
In order to more clearly state the utility model, the utility model is further described below in conjunction with the accompanying drawings.
Referring to Fig. 1, provided by the utility model a kind of energy saving and energy remote control rapid heat cycle multifunctional steam mould
Warm machine, including drainer 10, PLC controller（It is not shown）, heating tank 11, accumulator 12, high gloss mold 24, far module (figure
Do not show), high-temperature pump 35 and cold water high-pressure pump 34, the drainer 10 is connected with heating tank 11 and drainer 10 can be steam
Heat recovery；The water outlet of heating tank 11 is connected with the air inlet of accumulator 12, and steam is provided on accumulator 12
Outlet pipe 13 and steam diversion pipe 22, and the gas outlet of accumulator 12 is connected with 13 one end of steam outlet pipe；Steam outlet pipe 13 it is another
One end is connected by steam diversion pipe 22 with high gloss mold 24；Angled seat is both provided on steam outlet pipe 13 and steam diversion pipe 22
Valve 36；The water inlet end for cooling down high-pressure pump 34 is connected respectively with cooling water inlet pipe 26, soft water water inlet pipe 27, and cools down water inlet pipe
26th, it is both provided with angle pedestal valve 36 on soft water water inlet pipe 27；The water outlet of cooling high-pressure pump 34 passes through high-pressure outlet 25 and moisturizing
Pipe 38 is connected respectively with steam diversion pipe 22 and high pressure outlet air pipe 32；PLC controller is led to by far module and remote terminal
Letter connection.
Compared with prior art, energy saving and energy remote control rapid heat cycle the multifunctional steam mould that the utility model supplies
Warm machine is provided with PLC controller and accumulator 12 on the steam die heater, and PLC controller is electrically connected with far module, passes through behaviour
Make PLC controller and realize remote control terminal；The effect of accumulator 12 be equipment steam inside condense after can by into
Gas port, which is back in heating tank 11, to be continued to heat, and it is energy saving while also warm in guarantee accumulator 12 to reach a kind of steam circulation
Degree is stablized；Meanwhile cool down high-pressure pump 34 water inlet end be connected to soft water water inlet pipe 27 and cooling water inlet pipe 26, and soft water into
Angle pedestal valve 36 is both provided on water pipe 27 and cooling water inlet pipe 26；The effect of two kinds of water inlet pipes is to accelerate mold cooling velocity；
Simultaneously or drainer 10 provides make-up water；Angle pedestal valve 36 can the effectively soft water in control pipeline and hard water trend,
So as to ensure that hard water will not be entered in heating tank 11, ensure the service life of heating tube 37, stabilizing equipment produces and increases benefit.
Forming principle：First, high temperature, high steam are blown into the high gloss mold of injection before injection, make injection molded face
Temperature rise up to more than high polymer material glass conversion temperature Tg rapidly, be then injected into molten resin, will be formed in cavity
Be not bound with line, and the good finished product of surface quality, after the completion of melting injection, into cooling process, then squeeze into high pressure and
The cooling water of big flow makes bloom mold temperature quickly fall to the temperature of resin deformation, so accelerates the curing rate of resin,
The high-light no-trace injecting products kind in high gloss mold is made to be molded rapidly, while injection molding machine pressurize is molded, high ray machine also can be clear simultaneously
Except injection molding machine molds again after the cooling water in pipeline and mold, the beautiful seamless product of such a bloom is just molded.
In the present embodiment, 35 indirect communication of high-temperature pump is passed through between 11 lower part of the drainer 10 and heating tank；It is described
10 left upper end of drainer is provided with the second level electrode 19 of energy detecting water level, and 10 left side of drainer connects with steam recovery pipe 18
Logical, 10 right side of drainer is connected with exhaust emission tube 20；10 lower part of drainer is provided with extraction water pipe 21, and extracts water pipe 21 out and divide
It is not connected by high-temperature pump 35 and check-valves 39 with heating tank 11；10 lower part of drainer is connected with base support 23.
In the present embodiment, the accumulator 12 is connected by steam outlet pipe 13 with gas accumulator 29；Gas storage pressure
29 lower part of tank is provided with blowdown valve 33, and 29 top of gas accumulator is provided with gas outlet 30, high pressure outlet air pipe 32 and gas boosting
Pump 28；And gas accumulator 29 is connected by high pressure outlet air pipe 32 with steam outlet pipe 13；Gas boosting pump 28 air inlet with
Industrial air inlet pipe 31 is connected；The gas outlet of gas boosting pump 28 is connected with gas accumulator 29.Gas accumulator 29 is used to store up
Deposit gases at high pressure；The effect of gas boosting pump 28 is to increase air pressure；This system main purpose is to generate high pressure and big stream
The gas of amount and moment releasing, empty the moisture in connecting pipe and mold, energy-efficient so as to achieve the purpose that.
In the present embodiment, the GRM200 chips being electrically connected with PLC controller are provided on the far module, and should
GRM200 chips are communicated to connect with remote terminal.The chip can also realize teledata download, data update, system upgrade, be
System monitoring and the function of fault alarm.
In the present embodiment, the heating tank 11 includes the first heating tank 111, the second heating tank 112 and the 3rd heating tank
113, and it is both provided with heating tube 37, the second heating tank in the first heating tank 111, the second heating tank 112 and the 3rd heating tank 113
112 water inlet is connected with 111 water outlet of the first heating tank, the water outlet of the second heating tank 112 and the 3rd heating tank 113
Water inlet is connected, and the outlet of the 3rd heating tank 113 is connected with the air inlet of accumulator 12；3rd heating tank, 113 left upper end
The first level electrode 14 for being capable of detecting water level is provided with, close to there are one settings on the position of 113 water outlet of the 3rd heating tank
The temperature sensor 15 of vapor (steam) temperature can be sensed；3rd heating tank, 113 right end is provided with the vapour pressure examined in heating tank 11
The pressure gauge 16 of power and safety-valve 17.The effect of heating tube 37 is to being heated into the liquid in heating tank 11；At this
The quantity of heating tank 11 in example is three, is the quantity of steam in order to obtain needed for this equipment；It pair can also be set according to itself
Standby requirement is set more or less than three heating tanks 11, to meet the quantity of steam needed for equipment, it is not limited to which three add
Hot tank 2.
In the present embodiment, the first heating tank 111, the second heating tank 112, the 3rd heating tank 113 and air accumulator 12 be successively
Longitudinal arrangement is arranged from below to up, is to be able to more effectively utilize steam；It is of course also possible to difference according to demand is laterally
Arranged or other permutation and combination arrangement.
In the utility model, high 24 inlet end of gloss mold is connected by angle pedestal valve 36 with steam diversion pipe 22；
High 24 outlet side of gloss mold is connected by angle pedestal valve 36 with collecting pipe, exhaust emission tube 20 and drainer 10 respectively.
The utility model has the advantage that：
1st, the machine can be mostly used due to a machine reasonable in design, can be coordinated and be done monochromatic non-trace injection molding, can also
Double-colored seamless injection is done in cooperation, can also be by mould before injection mold, and rear mold temperature carries out high high adjustment, a tractor serves several purposes in really realizing
Function；
2nd, two control angle pedestal valves are provided with before cooling pump, can effectively be controlled into the soft water in mold and pipeline
It is moved towards with hard water, so as to enter hard water in the tank that ensures to generate heat and ensure the service life of heat-generating pipe, so as to stablize board production,
Increase benefit；
3rd, this equipment be additionally arranged gas boosting pump and air accumulator, its role is to the industrial gas boost in pressure in workshop extremely
It 10 kilograms and is stored in air accumulator；In hot water and cold water reset procedure, in accumulator the air pressure moment of big flow release simultaneously
It can thoroughly understand the sundries in pipeline and mould water channel, accomplish energy saving；
4th, this device configuration remote control module, equipment can be run by internet carry out remote control, monitoring,
The functions such as system upgrade, data download and equipment automatic alarm.Realize modern management demand；
5th, this equipment is provided with two kinds of cooling waters：A kind of ordinary tap water；A kind of processed industrial soft water；Utilize industry
Soft water often cleans mould water channel；It is effective to overcome using after traditional machine progress high-light no-trace injection a period of time；High optical mode
Tool water channel fouling causes the production cycle to lengthen, and the defects of energy consumption；
6th, injection product surface shrink phenomenon is fundamentally solved using this equipment；
7th, injection product surface finish is improved using this equipment, surface smoothness is made to be really achieved minute surface fruit；
8th, thoroughly solved using this equipment plus fine product floats fine phenomenon, make product more perfect；
9th, it is not required to secondary operation spray painting using this equipment bloom shaped article to handle, it is possible to which directly assembling is closed using raising
Lattice rate 10-25%, greatlys save cost；Realize energy-saving and emission-reduction green injection.
10th, product surface weld mark, crazing, bubble etc. can thoroughly be removed using this equipment；
11st, thin-wall product shaping mobility can be increased using this equipment, improve product quality and intensity；
12nd, using this equipment original product molding cycle can be made to reduce by 30%, the mobility of reinforced plastics and filling are imitated
Fruit；
13rd, 98% thermal power Steam Recovery uses, and is not required to installation high-temperature and pressure pipeline and boiler etc., greatlys save cost.
14；This equipment passes through pipeline customized development；And it adds big air-flow and blows excessive moisture off；Waste heat repeatedly recycles profit
With；And the multinomial processing such as soft water cleaning；By comparing than traditional original equipment energy saving 35%.
Disclosed above is only several specific embodiments of the utility model, but the utility model is not limited to this,
The changes that any person skilled in the art can think of should all fall into the scope of protection of the utility model.
Claims (5)
1. it is a kind of energy saving and can remote control rapid heat cycle multifunctional steam die heater, which is characterized in that including drainer,
PLC controller, heating tank, accumulator, high gloss mold, far module, high-temperature pump and cold water high-pressure pump, the drainer and heating
Tank is connected and drainer can be the heat recovery of steam；The water outlet of heating tank is connected with the air inlet of accumulator
It is logical, pressure controller, steam outlet pipe and steam diversion pipe, and the gas outlet of accumulator and steam outlet pipe one are provided on accumulator
End is connected；The other end of steam outlet pipe is connected by steam diversion Guan Yugao gloss molds；Steam outlet pipe and steam diversion pipe
On be both provided with angle pedestal valve；The water inlet end for cooling down high-pressure pump is connected respectively with cooling water inlet pipe, soft water water inlet pipe, and cool down into
Angle pedestal valve is both provided on water pipe and soft water water inlet pipe；Distinguished by high-pressure outlet and filling pipe the water outlet for cooling down high-pressure pump
It is connected with steam diversion pipe and high pressure outlet air pipe；PLC controller is communicated to connect by far module and remote terminal, described remote
The GRM200 chips being electrically connected with PLC controller are set in journey module, and the GRM200 chips are communicated to connect with remote terminal, institute
Accumulator is stated by steam outlet pipe with gas accumulator to be connected；Gas accumulator lower part is provided with blowdown valve, gas accumulator
Top is provided with gas outlet, high pressure outlet air pipe and gas booster pump；And gas accumulator passes through high pressure outlet air pipe and steam outlet pipe
It is connected；The air inlet of gas boosting pump is connected with industrial air inlet pipe；The gas outlet of gas boosting pump connects with gas accumulator
It is logical.
2. according to claim 1 energy saving and energy remote control rapid heat cycle multifunctional steam die heater, feature exist
In passing through high-temperature pump indirect communication between the drainer and heating tank lower part；The drainer left upper end, which is provided with, to be detected
Second level electrode of water level, drainer left side connect with steam recovery pipe, are connected on the right side of drainer with exhaust emission tube；Condensation
Tank lower part is provided with extraction water pipe, and extracts water pipe out and be connected respectively by high-temperature pump and check-valves with heating tank；The condensation
Tank lower part is connected with base support.
3. according to claim 1 energy saving and energy remote control rapid heat cycle multifunctional steam die heater, feature exist
Include the first heating tank, the second heating tank and the 3rd heating tank in, the heating tank, and the first heating tank, the second heating tank and
Heating tube is both provided in 3rd heating tank, the water inlet of the second heating tank is connected with the first heating tank water outlet, and second adds
The water outlet of hot tank is connected with the water inlet of the 3rd heating tank, and the outlet of the 3rd heating tank is connected with the air inlet of accumulator
It is logical；3rd heating tank left upper end is provided with the first level electrode for being capable of detecting water level, close to the position of the 3rd heating tank water outlet
Putting setting, there are one the temperature sensors that can sense vapor (steam) temperature；3rd heating tank right end, which is provided with, to be examined in heating tank
The pressure gauge and safety-valve of steam pressure.
4. according to claim 3 energy saving and energy remote control rapid heat cycle multifunctional steam die heater, feature exist
In longitudinal arrangement is arranged from bottom to top successively for first heating tank, the second heating tank, the 3rd heating tank and accumulator.
5. according to described in claim 1 energy saving and energy remote control rapid heat cycle multifunctional steam die heater, which is characterized in that
The high gloss mold inlet end is connected by angle pedestal valve with steam diversion pipe；High gloss mold outlet side by angle pedestal valve respectively with
Collecting pipe, exhaust emission tube are connected with drainer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720040085.5U CN207449031U (en) | 2017-01-13 | 2017-01-13 | Energy saving and energy remote control rapid heat cycle multifunctional steam die heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720040085.5U CN207449031U (en) | 2017-01-13 | 2017-01-13 | Energy saving and energy remote control rapid heat cycle multifunctional steam die heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207449031U true CN207449031U (en) | 2018-06-05 |
Family
ID=62245802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720040085.5U Active CN207449031U (en) | 2017-01-13 | 2017-01-13 | Energy saving and energy remote control rapid heat cycle multifunctional steam die heater |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207449031U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895339A (en) * | 2018-11-26 | 2019-06-18 | 苏州奥德机械有限公司 | A kind of high ray machine die temperance control system of polychrome module injection molding |
| CN109895339B (en) * | 2018-11-26 | 2024-06-21 | 苏州奥德高端装备股份有限公司 | High ray apparatus mould temperature control system of polychrome mould injection moulding |
-
2017
- 2017-01-13 CN CN201720040085.5U patent/CN207449031U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895339A (en) * | 2018-11-26 | 2019-06-18 | 苏州奥德机械有限公司 | A kind of high ray machine die temperance control system of polychrome module injection molding |
| CN109895339B (en) * | 2018-11-26 | 2024-06-21 | 苏州奥德高端装备股份有限公司 | High ray apparatus mould temperature control system of polychrome mould injection moulding |
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Address after: 518000 room 701, building 22, entrepreneurship Industrial Zone, shapuwei community, Songgang street, Bao'an District, Shenzhen, Guangdong Province Patentee after: SHENZHEN JIDING TECHNOLOGY CO.,LTD. Address before: 518000 No. 17 Xingda Road, Yanchuan fourth industrial zone, Songgang street, Bao'an District, Shenzhen, Guangdong Patentee before: SHENZHEN JIDING TECHNOLOGY CO.,LTD. |