CN203540943U - Automatic detecting and sorting device for bent materials and metallurgical facility - Google Patents
Automatic detecting and sorting device for bent materials and metallurgical facility Download PDFInfo
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- CN203540943U CN203540943U CN201320614209.8U CN201320614209U CN203540943U CN 203540943 U CN203540943 U CN 203540943U CN 201320614209 U CN201320614209 U CN 201320614209U CN 203540943 U CN203540943 U CN 203540943U
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Abstract
The utility model provides an automatic detecting and sorting device for bent materials and a metallurgical facility. The automatic detecting and sorting device for bent materials comprises a bracket, a ground roller, multiple sensors, a controller and an actuator, wherein the sensors are arranged on the bracket, the ground roller transports a material component to pass through the bracket; the sensors detect the distance between the material component and a preset point, and send a distance signal to the controller; the controller receives and then processes the distance signal, compares the processed distance signal with a preset value, and sends an actuating command to the actuator when the processed distance signal exceeds the range of the preset value; and the actuator receives the actuating command and removes the material component with out-of-limits curvature out of a roller way. According to the technical scheme provided by the utility model, the device is simple in structure and convenient to operate, can detect material components with out-of-limits curvature more accurately, and avoid the production pause, thereby greatly improving the production efficiency; and different elements do not need to be changed for material components of different specifications, thereby reducing the workload of the facility maintenance personnel.
Description
Technical field
The utility model relates to metallurgical technology field, the metallurgical equipment that automatically detects sorting equipment and contain this device in particular to a kind of bending material.
Background technology
At present, the defect-detecting equipment of the inside and outside portion of promising detection bar defect on Bar Plant finishing equipment line, these defect-detecting equipments belong to the online checkout equipment of working continuously, and the flexibility of detected bar is had to very high requirement.
For avoiding bending bar to enter defect-detecting equipment district, in charging roller district, be provided with as shown in Figure 1 i.e. bending material detection and the sorting device of a set of watchdog device, described bending material detects with sorting device and comprises support 1`, ground roll 2`, hydraulic cylinder 3`, clamp 4` and clamp mounting base 5`, this clamp 4` can change according to different bar specifications, when bar 6` on roller-way passes through house dog, the bar 6` that exceeds certain flexibility is blocked and cannot pass through by the clamp 4` of dimension, operative employee operates hydraulic cylinder 3` clamp 4` is risen, after bar 6` is forwarded, from next section of roller-way, dialling in bending material feeder collects, flexibility is less than can being entered and be delivered to flaw detection district after next roller-way by house dog of clamp size.
There is following problem in this cover house dog equipment:
1, when occurring after bending material the bar pause that can be stuck, need, by bending material being dialled in to feeder after a series of operation, on quantity-produced rhythm, there is impact larger like this;
While 2, changing different bar specification, must synchronously change corresponding clamp bothers;
3, the installation site of clamp is very large on the impact of flexibility size, cannot very definitely reach and stop the requirement of setting bending size, or block the less material of flexibility, or the bending material overruning is not also blocked;
4, the wearing and tearing after the long-term use of roller-way make the deviation of size larger, have improved the probability of error detection, the bar that flexibility exceeds standard can not effectively be detected.
Utility model content
Technical problem to be solved in the utility model is, provide a kind of bending material automatically to detect sorting equipment, simple in structure, easy to operate, and the bending material that meets overproof scope can comparatively accurately be detected, avoid error detection, can guarantee to produce and not stop, also do not need to change different components and parts because of different size bar simultaneously.
In view of this, the utility model provides a kind of bending material automatically to detect sorting equipment, comprises support, ground roll, multiple sensor, controller and actuating unit, wherein, described sensor setting is on described support, and described ground roll can be transported materials and parts by the through hole on described support; Described sensor can detect the distance between described materials and parts and preset, and sends distance signal to described controller; Described controller can receive described distance signal and process, and distance signal after treatment and default value are compared, and when distance signal after treatment exceeds the scope of described default value, to described actuating unit, sends execution instruction; Described actuating unit can receive described execution instruction, and the described materials and parts that flexibility can be exceeded standard are transferred to described ground roll.
The bending material that the utility model provides detects sorting equipment automatically, simple in structure, easy to operate, the materials and parts that bending exceeds standard can comparatively accurately be detected, avoided producing simultaneously and paused, greatly improved production efficiency, and not high to the installation requirement of components and parts, do not need to change different components and parts because of different size materials and parts, alleviated plant maintenance personnel's workload yet.
In technique scheme, preferably, on support, be provided with mounting base, multiple sensor settings are on mounting base, and described through hole is the rectangular through-hole that described mounting base surrounds.
Mounting plates structure is simple, easy for installation, can make sensor more simply firmly be installed on support.
In technique scheme, preferably, materials and parts are bar, and sensor can detect the distance between frame in the rectangular through-hole of bar and mounting base.
Adopt technique scheme to fix detection distance, make sensor detect that range data is more accurate, avoided error detection, make controller deal with data more simple simultaneously, improved the operating efficiency of sensor.
In technique scheme, preferably, multiple sensors are positioned at same plane, and plane is vertical with the direction of motion of bar.
In technique scheme, preferably, multiple described sensors are positioned at same vertical guide, and the direction of motion of described bar is horizontal direction.
Multiple sensors are positioned at same plane to be installed simply, the materials and parts that bending exceeds standard can be detected more accurately, and has avoided error detection.
In technique scheme, preferably, multiple sensors are uniformly-spaced arranged on mounting base in pairs.
Sensor is uniformly-spaced arranged on mounting base in pairs, can detect more accurately the flexibility of materials and parts, improves accuracy of detection.
In technique scheme, preferably, sensor is laser range finder.
Laser range finder is lightweight, volume is little, and speed simple to operate is fast, the degree of accuracy is high, and error is little.
In technique scheme, preferably, controller is Programmable Logic Controller.
Programmable Logic Controller is easy to use, and programming is simple, and function is strong, and the ratio of performance to price is high, and reliability is high, and antijamming capability is strong.
In technique scheme, preferably, also comprise feeder, actuating unit can be dialled in the bar in ground roll in feeder.
The utility model also provides a kind of metallurgical equipment, comprises that the bending material described in such scheme detects sorting equipment automatically.Obviously, this metallurgical equipment has above-mentioned bending material whole beneficial effects of detection sorting equipment automatically, does not repeat them here.
Accompanying drawing explanation
Fig. 1 is bending structural representation of expecting detection and sorting device in prior art;
Fig. 2 is the structured flowchart that bending material described in the utility model detects sorting equipment one embodiment automatically;
Fig. 3 is the mounting structure schematic diagram of sensor in Fig. 2.
Wherein, in Fig. 1, the corresponding relation between Reference numeral and component names is:
1` support, 2` ground roll, 3` hydraulic cylinder, 4` clamp, 5` clamp mounting base, 6` bar;
Wherein, in Fig. 2 and Fig. 3, the corresponding relation between Reference numeral and component names is:
1 support, 2 ground rolls, 3 sensors, 4 controllers, 5 actuating units, 6 mounting bases, 61 rectangular through-hole, 7 bending material detect sorting equipment, 8 bars automatically.
The specific embodiment
In order more clearly to understand above-mentioned purpose of the present utility model, feature and advantage, below in conjunction with the drawings and specific embodiments, the utility model is further described in detail.It should be noted that, in the situation that not conflicting, the feature in the application's embodiment and embodiment can combine mutually.
A lot of details have been set forth in the following description so that fully understand the utility model; but; the utility model can also adopt other to be different from other modes described here and implement, and therefore, protection domain of the present utility model is not subject to the restriction of following public specific embodiment.
As shown in Figures 2 and 3, the utility model provides a kind of bending material automatic detection device 7, comprises support 1, ground roll 2, multiple sensor 3, controller 4 and actuating unit 5, wherein, sensor 3 is arranged on support 1, and ground roll 2 can be transported materials and parts by the through hole on support 1; Sensor 3 can detect the distance between materials and parts and preset, and sends distance signal to controller 4; Controller 4 can receiving range signal and is processed, and distance signal after treatment and default value are compared, and when distance signal after treatment exceeds the scope of default value, to actuating unit 5, sends execution instruction; Actuating unit 5 can receive execution instruction, and the materials and parts that flexibility can be exceeded standard are transferred to ground roll.
The bending material that the utility model provides detects sorting equipment automatically, simple in structure, easy to operate, the materials and parts that bending exceeds standard can comparatively accurately be detected, avoided producing simultaneously and paused, greatly improved production efficiency, and not high to the installation requirement of components and parts, do not need to change different components and parts because of different size bar, alleviated plant maintenance personnel's workload yet.
In the above-described embodiments, preferably, be provided with mounting base 6 on support 1, multiple sensors 3 are arranged on mounting base 6, and through hole is the rectangular through-hole 61 that mounting base 6 surrounds.
Mounting plates structure is simple, easy for installation, can make sensor more simply firmly be installed on support.
In the above-described embodiments, preferably, materials and parts are bar 8, and sensor 3 can detect the distance between the interior frame of rectangular through-hole 61 of bar 8 and mounting base 6.
Adopt above-described embodiment to fix detection distance, make sensor detect that range data is more accurate, avoided error detection, make controller deal with data more simple simultaneously, improved the operating efficiency of sensor.
In the above-described embodiments, preferably, multiple sensors 3 are positioned at same plane, and plane is vertical with the direction of motion of bar 8.
Particularly, as shown in Figure 3, multiple described sensors 3 are positioned at same vertical guide, and the direction of motion of described bar 8 is horizontal direction.
Multiple sensors are positioned at same plane to be installed simply, the materials and parts that bending exceeds standard can be detected more accurately, and has avoided error detection.
In the above-described embodiments, preferably, multiple sensors 3 are uniformly-spaced arranged on mounting base 6 in pairs.
Sensor is uniformly-spaced arranged on mounting base in pairs, can detect more accurately the flexibility of materials and parts, improves accuracy of detection.
In the above-described embodiments, preferably, sensor 3 is laser range finder.
Laser range finder is lightweight, volume is little, and speed simple to operate is fast, the degree of accuracy is high, and error is little.
In the above-described embodiments, preferably, controller 4 is Programmable Logic Controller.
Programmable Logic Controller is easy to use, and programming is simple, and function is strong, and the ratio of performance to price is high, and reliability is high, and antijamming capability is strong.
In the above-described embodiments, preferably, also comprise feeder, actuating unit 5 can be dialled in the bar in ground roll 28 in feeder.
The utility model also provides a kind of metallurgical equipment, comprises that the bending material in above-described embodiment detects sorting equipment automatically.Obviously, this metallurgical equipment has above-mentioned bending material whole beneficial effects of detection sorting equipment automatically, does not repeat them here.
In the above-described embodiments, first distance signal that controller 4 collects each sensor 3 is as basic distance signal, and the distance signal that later same sensor 3 is collected and corresponding basic distance signal are compared to calculate to obtain and are compared signal, comparison signal and preset value are compared, when comparison signal exceeds the scope of default value, to actuating unit 5, send execution instruction.This of controller 4 kind processed the mode of distance signal, the materials and parts that flexibility exceeds standard can be detected more accurately, and avoided error detection.
Automatically the operation principle that detects sorting equipment according to the bending material shown in Fig. 2 and Fig. 3 is:
On support 1, be provided with mounting base 6, eight sensors 3 on mounting base 6, the angle between adjacent sensors 3 is 45 °, and eight sensors 3 are positioned at same plane, and plane is vertical with the direction of motion of bar 8.
When ground roll 2 is transported plane by sensor 3 places of bar 8, multiple sensors 3 constantly detect the distance between bar 8 continuously, each sensor 3 is sent to controller 4 by the distance signal detecting, first distance signal that controller 4 collects each sensor 3 is as basic distance signal, and the distance signal that later same sensor 3 is collected and corresponding basic distance signal are compared to calculate to obtain and are compared signal, comparison signal and preset value are compared, when exceeding the scope of default value, comparison signal sends execution instruction to actuating unit 5, when bar 8 is automatically detected sorting equipment 7 and is entered next section of roller-way by bending material, the bar 8 that actuating unit exceeds standard flexibility is automatically dialled in feeder.
In sum, the bending material that the utility model provides detects sorting equipment automatically, simple in structure, easy to operate, and the materials and parts that bending exceeds standard can comparatively accurately be detected, avoided producing simultaneously and paused, greatly improved production efficiency, and not high to the installation requirement of components and parts, do not need to change different components and parts because of different size materials and parts yet, alleviated plant maintenance personnel's workload.
In the utility model, term " multiple " refers to two or more, unless separately there is clear and definite restriction.For the ordinary skill in the art, can understand as the case may be the concrete meaning of above-mentioned term in the utility model.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. bending material detects a sorting equipment automatically, it is characterized in that, comprises support (1), ground roll (2), multiple sensor (3), controller (4) and actuating unit (5), wherein,
It is upper that described sensor (3) is arranged on described support (1), and described ground roll (2) can be transported materials and parts by the through hole on described support (1);
Described sensor (3) can detect the distance between described materials and parts and preset, and sends distance signal to described controller (4);
Described controller (4) can receive described distance signal and process, and distance signal after treatment and default value are compared, and when distance signal after treatment exceeds the scope of described default value, to described actuating unit (5), sends execution instruction;
Described actuating unit (5) can receive described execution instruction, and the described materials and parts that flexibility can be exceeded standard are transferred to described ground roll (2).
2. bending material according to claim 1 detects sorting equipment automatically, it is characterized in that, on described support (1), be provided with mounting base (6), it is upper that multiple described sensors (3) are arranged on described mounting base (6), and described through hole is the rectangular through-hole (61) that described mounting base (6) surrounds.
3. bending material according to claim 2 detects sorting equipment automatically, it is characterized in that, described materials and parts are bar (8), and described sensor (3) can detect the distance between the interior frame of described rectangular through-hole (61) of described bar (8) and described mounting base (6).
4. bending material according to claim 3 detects sorting equipment automatically, it is characterized in that, multiple described sensors (3) are positioned at same plane, and described plane is vertical with the direction of motion of described bar (8).
5. bending material according to claim 4 detects sorting equipment automatically, it is characterized in that, multiple described sensors (3) are positioned at same vertical guide, and the direction of motion of described bar (8) is horizontal direction.
6. bending material according to claim 5 detects sorting equipment automatically, it is characterized in that, multiple described sensors (3) are uniformly-spaced arranged on described mounting base (6) in pairs.
7. according to the bending material described in any one in claim 1 to 6, automatically detect sorting equipment, it is characterized in that, described sensor (3) is laser range finder.
8. bending material according to claim 7 detects sorting equipment automatically, it is characterized in that, described controller (4) is Programmable Logic Controller (4).
9. bending material according to claim 7 detects sorting equipment automatically, it is characterized in that, also comprise feeder, described actuating unit (5) can be dialled in the described bar (8) in described ground roll (2) in feeder.
10. a metallurgical equipment, is characterized in that, comprises that in claim 1 to 9, the bending material described in any one detects sorting equipment automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320614209.8U CN203540943U (en) | 2013-09-30 | 2013-09-30 | Automatic detecting and sorting device for bent materials and metallurgical facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320614209.8U CN203540943U (en) | 2013-09-30 | 2013-09-30 | Automatic detecting and sorting device for bent materials and metallurgical facility |
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| Publication Number | Publication Date |
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| CN203540943U true CN203540943U (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320614209.8U Expired - Fee Related CN203540943U (en) | 2013-09-30 | 2013-09-30 | Automatic detecting and sorting device for bent materials and metallurgical facility |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105501951A (en) * | 2014-09-25 | 2016-04-20 | 上海金艺检测技术有限公司 | Out-of-standard material arrester for workpiece flaw detection operation |
| CN107051908A (en) * | 2017-03-22 | 2017-08-18 | 杭州娃哈哈精密机械有限公司 | A kind of handle feeding method for detecting position and its detection means |
| CN108031654A (en) * | 2018-01-04 | 2018-05-15 | 广州创芯旗自动化控制设备有限公司 | Rod type element sorting mechanism |
-
2013
- 2013-09-30 CN CN201320614209.8U patent/CN203540943U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105501951A (en) * | 2014-09-25 | 2016-04-20 | 上海金艺检测技术有限公司 | Out-of-standard material arrester for workpiece flaw detection operation |
| CN107051908A (en) * | 2017-03-22 | 2017-08-18 | 杭州娃哈哈精密机械有限公司 | A kind of handle feeding method for detecting position and its detection means |
| CN107051908B (en) * | 2017-03-22 | 2019-06-14 | 杭州娃哈哈精密机械有限公司 | A kind of handle feeding method for detecting position and its detection device |
| CN108031654A (en) * | 2018-01-04 | 2018-05-15 | 广州创芯旗自动化控制设备有限公司 | Rod type element sorting mechanism |
| CN108031654B (en) * | 2018-01-04 | 2024-04-05 | 广州创芯旗自动化控制设备有限公司 | Rod-shaped element screening mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220629 Address after: 3007, Hengqin international financial center building, No. 58, Huajin street, Hengqin new area, Zhuhai, Guangdong 519031 Patentee after: New founder holdings development Co.,Ltd. Patentee after: SUZHOU SUXIN SPECIAL STEEL Co.,Ltd. Patentee after: JIANGSU SUZHOU STEEL GROUP Co.,Ltd. Address before: 100871, Beijing, Haidian District Cheng Fu Road 298, founder building, 9 floor Patentee before: PEKING UNIVERSITY FOUNDER GROUP Co.,Ltd. Patentee before: SUZHOU SUXIN SPECIAL STEEL Co.,Ltd. Patentee before: JIANGSU SUZHOU STEEL GROUP Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 |
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| CF01 | Termination of patent right due to non-payment of annual fee |