CN203534162U - Kiln trolley special for energy-saving type ceramic tunnel kiln - Google Patents
Kiln trolley special for energy-saving type ceramic tunnel kiln Download PDFInfo
- Publication number
- CN203534162U CN203534162U CN201320658672.2U CN201320658672U CN203534162U CN 203534162 U CN203534162 U CN 203534162U CN 201320658672 U CN201320658672 U CN 201320658672U CN 203534162 U CN203534162 U CN 203534162U
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- brick
- kiln
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- special
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The utility model relates to a kiln trolley in an industry kiln stove, in particular to a kiln trolley special for an energy-saving type ceramic tunnel kiln. The kiln trolley special for the energy-saving type ceramic tunnel kiln is provided with a trolley body, wherein a heat preservation platform is arranged on the table board of the trolley body, and a plurality of stand columns are installed on the heat preservation platform. The kiln trolley special for the energy-saving type ceramic tunnel kiln is characterized in that the heat preservation platform comprises heat preservation brick walls arranged along the periphery of the table board of the trolley body, heat preservation brick platforms are built corresponding to the stand columns, and a cavity between each heat preservation brick wall and the corresponding heat preservation brick platform is filled with heat preservation cotton. The weight of the kiln trolley special for the energy-saving type ceramic tunnel kiln is largely reduced, thermal storage is reduced by 40%, natural gas is saved by 2-3%, and the kiln trolley is mainly used for the ceramic tunnel kiln.
Description
Technical field
The utility model relates to Industrial Stoves technological transformation, the special-purpose kiln car of especially a kind of energy-saving ceramic tunnel kiln.
Background technology
In ceramic roller kiln, conventionally adopt special-purpose kiln car shoveller part to burn till.Existing kiln car includes car body, on car body table top, is provided with warm stage, and many root posts are installed on warm stage.During use, on column, placement tray is being piled up workpiece.Warm stage on existing kiln car will be built 4-5 layers of insulating brick by laying bricks or stones conventionally, goes up the thick zirconium silicate fibre of the two-layer 20mm of bedding most cotton, spreads 4 layers of thick high aluminum fiber blanket of 20mm below, bottom according to concrete condition, 4-5 layers of alumina silicate fiber felt of mating formation.This kiln car weight is large, and accumulation of heat is many, at sintering zone of tunnel furnace, absorbs a large amount of heat energy, causes energy waste.
Summary of the invention
The purpose of this utility model will solve that existing kiln car weight is large exactly, and accumulation of heat is many, and the problem that energy waste is large provides a kind of energy-saving ceramic tunnel kiln special-purpose kiln car.
Concrete scheme of the present utility model is: for existing tunnel cave, improve, it has car body, on car body table top, be provided with warm stage, some columns are installed on warm stage, it is characterized in that: described warm stage includes the insulation brick wall of arranging along surrounding on car body table top, corresponding every root post is built insulating brick platform, in the cavity between insulation brick wall and insulating brick platform, is filled with heat-preservation cotton.
The bottom of baffle plate backstop insulation brick wall is housed in car body both sides in the utility model.
Described in the utility model, be incubated brick wall and insulating brick platform and be built into by five layers of fragment of brick, wherein from top to bottom, first and second layer is heavy high-alumina brick, and the 3rd layer is poly-light standard brick, fourth, fifth layer of lightweight floating bead brick.
Described in the utility model, be incubated in brick wall and insulating brick platform, from top to bottom, between ground floor and second layer fragment of brick, adopt the mutual embedding structure of convex-concave to dock, between the second layer and the 3rd layer of fragment of brick, between the 3rd and the 4th fragment of brick, between the 4th layer and layer 5 fragment of brick, all adopt alumina porcelain rod to be located by connecting.
The both sides of the platform of insulating brick described in the utility model are equipped with heat-resisting steel column and are welded on car body table top.
The utility model has the advantages that: kiln car weight greatly alleviates, the consumption of refractory brick reduces to original half.Kiln car steel construction requirement of strength is reduced, can save steel, adopt the heat insulation effect of heat-preservation cotton better than refractory brick, so accumulation of heat reduced by 40%, according to practicality measuring and calculating, under other condition same case, this kiln car can be saved 2-3% natural gas.
Accompanying drawing explanation
Fig. 1 is that master of the present utility model cuts open schematic diagram;
Fig. 2 is that side of the present utility model is cutd open schematic diagram.
In figure: 1-workpiece, 2-supporting plate, 3-column, 4-insulation brick wall, 5-car body, 6-heat-preservation cotton, 7-heat-resisting steel column, 8-alumina porcelain rod, 9-insulating brick platform, 10-baffle plate.
The specific embodiment
Referring to Fig. 1,2, the utlity model has car body 5, on car body 5 table tops, be provided with warm stage, on warm stage, be provided with and on 16 root post 3(columns, place supporting plate 2 and pile up again workpiece 1), particularly: described warm stage includes the insulation brick wall 4 of arranging along surrounding on car body 5 table tops, wherein 12 root posts 3 are mounted on insulation brick wall 4, and the every root post 3 in corresponding insulating brick circummure circle is built four insulating brick platforms 9, in the cavity between insulation brick wall 4 and insulating brick platform 9, is filled with heat-preservation cotton 6.
The bottom of baffle plate 10 backstop insulation brick walls 4 is housed in car body 5 both sides in the present embodiment.
Described in the present embodiment, be incubated brick wall 4 and insulating brick platform 9 and be built into by five layers of fragment of brick, wherein from top to bottom, first and second layer is heavy high-alumina brick, and the 3rd layer is poly-light standard brick, fourth, fifth layer of lightweight floating bead brick.
Described in the present embodiment, be incubated in brick wall 4 and insulating brick platform 9, from top to bottom, between ground floor and second layer fragment of brick, adopt the mutual embedding structure of convex-concave to dock, between the second layer and the 3rd layer of fragment of brick, between the 3rd and the 4th fragment of brick, between the 4th layer and layer 5 fragment of brick, all adopt alumina porcelain rod 8 to be located by connecting.
The both sides of the platform of insulating brick described in the present embodiment 9 are equipped with heat-resisting steel column 7 and are welded on car body 5 table tops.
Claims (6)
1. the special-purpose kiln car of energy-saving ceramic tunnel kiln, there is car body, on car body table top, be provided with warm stage, some columns are installed on warm stage, it is characterized in that: described warm stage includes the insulation brick wall of arranging along surrounding on car body table top, a part of column is contained on insulation brick wall, and another part column is located in insulating brick circummure circle, every root post in corresponding enclosure is built insulating brick platform, in the cavity between insulation brick wall and insulating brick platform, is filled with heat-preservation cotton.
2. the special-purpose kiln car of energy-saving ceramic tunnel kiln according to claim 1, is characterized in that: the bottom that baffle plate backstop insulation brick wall is housed in car body both sides.
3. the special-purpose kiln car of energy-saving ceramic tunnel kiln according to claim 1, it is characterized in that: described insulation brick wall and insulating brick platform are built into by five layers of fragment of brick, wherein from top to bottom, first and second layer is heavy high-alumina brick, the 3rd layer is poly-light standard brick, fourth, fifth layer of lightweight floating bead brick.
4. according to the special-purpose kiln car of the energy-saving ceramic tunnel kiln described in claim 1 or 3, it is characterized in that: in described insulation brick wall and insulating brick platform, from top to bottom, between ground floor and second layer fragment of brick, adopt the mutual embedding structure of convex-concave to dock, between the second layer and the 3rd layer of fragment of brick, between the 3rd and the 4th fragment of brick, between the 4th layer and layer 5 fragment of brick, all adopt alumina porcelain rod to be located by connecting.
5. according to the special-purpose kiln car of the energy-saving ceramic tunnel kiln described in claim 1 or 3, it is characterized in that: the both sides of described insulating brick platform are equipped with heat-resisting steel column and are welded on car body table top.
6. the special-purpose kiln car of energy-saving ceramic tunnel kiln according to claim 4, is characterized in that: the both sides of described insulating brick platform are equipped with heat-resisting steel column and are welded on car body table top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320658672.2U CN203534162U (en) | 2013-10-24 | 2013-10-24 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320658672.2U CN203534162U (en) | 2013-10-24 | 2013-10-24 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203534162U true CN203534162U (en) | 2014-04-09 |
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ID=50420360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320658672.2U Expired - Fee Related CN203534162U (en) | 2013-10-24 | 2013-10-24 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203534162U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103983102A (en) * | 2014-05-30 | 2014-08-13 | 福建冠福现代家用股份有限公司 | Rotary type energy-saving ceramic kiln |
| CN106403599A (en) * | 2016-11-22 | 2017-02-15 | 山东齐鲁石化建设有限公司 | Cracking furnace pipe in-situ coating treatment heat treatment furnace |
| US10712093B2 (en) | 2015-09-03 | 2020-07-14 | Corning Incorporated | Kiln car and kiln for firing ceramic bodies |
-
2013
- 2013-10-24 CN CN201320658672.2U patent/CN203534162U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103983102A (en) * | 2014-05-30 | 2014-08-13 | 福建冠福现代家用股份有限公司 | Rotary type energy-saving ceramic kiln |
| CN103983102B (en) * | 2014-05-30 | 2015-12-23 | 福建冠福实业有限公司 | Rotary energy saving furnace |
| US10712093B2 (en) | 2015-09-03 | 2020-07-14 | Corning Incorporated | Kiln car and kiln for firing ceramic bodies |
| CN106403599A (en) * | 2016-11-22 | 2017-02-15 | 山东齐鲁石化建设有限公司 | Cracking furnace pipe in-situ coating treatment heat treatment furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20141024 |
|
| EXPY | Termination of patent right or utility model |