CN103983102B - Rotary energy saving furnace - Google Patents
Rotary energy saving furnace Download PDFInfo
- Publication number
- CN103983102B CN103983102B CN201410240372.1A CN201410240372A CN103983102B CN 103983102 B CN103983102 B CN 103983102B CN 201410240372 A CN201410240372 A CN 201410240372A CN 103983102 B CN103983102 B CN 103983102B
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- Prior art keywords
- layer
- circular orbit
- energy saving
- fire brick
- saving furnace
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- 239000000919 ceramic Substances 0.000 claims abstract description 24
- 239000011449 brick Substances 0.000 claims abstract description 20
- 238000012423 maintenance Methods 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000035699 permeability Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010304 firing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Tunnel Furnaces (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The present invention relates to the energy-saving and emission-reduction improvement opportunity of ceramic kiln, be specifically related to rotary energy saving furnace.This kind of rotary energy saving furnace, comprise ringwise kiln body support frame, maintenance tunnel, work-handling station, also comprise circular orbit, rail driving device and work mounting s platform, described circular orbit is connected with rail driving device and is rotatablely arranged in maintenance tunnel, described workpiece support platform includes fire brick layer, air-permeable layer and metal net layer from the bottom to top successively, this fire brick layer is layed on circular orbit, and air-permeable layer to be located between fire brick layer and metal net layer and to be supported on fire brick layer by metal net layer.Above-mentioned rotary energy saving furnace, its beneficial effect is as follows: one be workpiece support platform stable, multi-layer ceramics workpiece can be stacked simultaneously, increase work efficiency and output; Two are workpiece support platforms and have employed three-decker, and permeability is good, can reduce energy consumption, make full use of the energy, reduce production cost.
Description
Technical field
The present invention relates to the energy-saving and emission-reduction improvement opportunity of ceramic kiln, be specifically related to rotary energy saving furnace.
Background technology
In Production of Ceramics, tunnel cave is glaze firing, decoration firing, dry capital equipment, and the normally straight line arrangement of existing tunnel cave, adopts kiln car to transport workpiece, and it takes up an area, and space is large, not only a large amount of heat energy is taken away by flue gas in klining process, cause can energy consumption large.
For solving the problem, there is annular rotary kiln on the market, if Authorization Notice No. is that CN203534166U discloses a kind of energy-saving annular rotary kiln, it is characterized in that: be designed with steel construction round kiln body support frame, round kiln body support frame is equipped with the annular maintenance tunnel of band gap segments, gap segments is workpiece loading and unloading section, in round kiln body support frame bottom, rotating disk is installed, is furnished with rotating disk rail driving device, be provided with support carrier ring shape pallet on disk peripheral limit, annular pallet is arranged in annular maintenance tunnel and rotates; Annular maintenance tunnel preheating zone and clinkering zone sidewall are also furnished with heating wire.
This kind of energy-saving annular rotary kiln drives ceramic workpiece to move in maintenance tunnel by rotating disk and rotating disk rail driving device, during klining, workpiece can only be laid on annular pallet, so the quantity of the ceramic workpiece that can transport is restricted at every turn, and fluctuation of service, easily to shake, slag-off phenomenon, affect product quality.
Summary of the invention
For overcoming deficiency of the prior art, the invention provides a kind of stable, rotary energy saving furnace that production efficiency is high.
For achieving the above object, the technical solution used in the present invention is as follows: rotary energy saving furnace, comprise ringwise kiln body support frame, maintenance tunnel, work-handling station, described maintenance tunnel is arranged on kiln body support frame, this maintenance tunnel has a breach and form work-handling station, and the two ends of work-handling station are respectively feed inlet end and discharge port end, it is characterized in that: also comprise circular orbit, rail driving device and work mounting s platform, described circular orbit is connected with rail driving device and is rotatablely arranged in maintenance tunnel, described workpiece support platform includes fire brick layer from the bottom to top successively, air-permeable layer and metal net layer, this fire brick layer is layed on circular orbit, air-permeable layer to be located between fire brick layer and metal net layer and to be supported on fire brick layer by metal net layer.
Further, rail driving device comprises frame, roller and roller drive motors, described circular orbit is set up between two frames, roller to be arranged between two frames and with circular orbit bottom connection, roller drive motors driving rolls rotates and then drives circular orbit to rotate.
Further, air-permeable layer comprises hollow ceramic roll body, and this ceramic roll body is arranged at below wire netting, and the axial of ceramic roll body is arranged towards the center of circle of track.
Further, air-permeable layer also comprises brace table, and this brace table is arranged between ceramic roll body and refractory brick, and axial arranged along ceramic roll body.
Further, also comprise flue gas recovery device, this flue gas recovery device is arranged at the feed inlet end of work-handling station
From the above-mentioned description of this invention, compared with prior art, rotary energy saving furnace provided by the invention, adopt the maintenance tunnel of loop configuration to design and pass through the transport of workpiece support platform realization to ceramic workpiece, its beneficial effect is as follows: one be workpiece support platform stable, multi-layer ceramics workpiece can be stacked simultaneously, in time, increases work efficiency and output; Two are workpiece support platforms and have employed three-decker, and permeability is good, can reduce energy consumption, make full use of the energy, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the top view of rotary energy saving furnace of the present invention.
Fig. 2 is the structural representation of rotary energy saving furnace of the present invention.
Fig. 3 is the structural representation of rotary energy saving furnace smoke gas collecting apparatus of the present invention.
Detailed description of the invention
Below by way of detailed description of the invention, the invention will be further described.
Shown in Fig. 3, rotary energy saving furnace, comprises kiln body support frame 1, maintenance tunnel 2, work-handling station 3, circular orbit 4, rail driving device 5, workpiece support platform 6, flue gas recovery device 7;
Kiln body support frame 1 is arranged ringwise;
Maintenance tunnel 2 is arranged on kiln body support frame 1;
Work-handling station 3 is for being opened in a breach on maintenance tunnel 2, and the two ends of this work-handling station 3 are respectively charging aperture 31 end and discharge port end 32;
Circular orbit 4 is connected with rail driving device 5 and is rotatablely arranged in maintenance tunnel 2,
Rail driving device 5 comprises frame 51, roller 52 and roller drive motors 53, this circular orbit 4 is set up between two frames 51, roller 52 to be arranged between two frames 51 and with circular orbit 4 bottom connection, roller drive motors 53 driving rolls turns 52 dynamic and then drive circular orbit to rotate 4;
Work mounting s platform 6 includes fire brick layer 61, air-permeable layer 62 and metal net layer 63 from the bottom to top successively, this fire brick layer 61 is layed on circular orbit 4, air-permeable layer 62 to be located between fire brick layer 61 and wire netting 63 layers and to be supported on fire brick layer by metal net layer, this air-permeable layer 62 comprises hollow ceramic roll body 621 and brace table 622, pottery roll body 621 is arranged at below wire netting, and the axial of ceramic roll body is arranged towards the center of circle of track, brace table 622 is arranged between ceramic roll body 621 and refractory brick 61, and axial arranged along ceramic roll body 621;
Flue gas recovery device 7 is arranged at the feed inlet end of work-handling station, for reclaiming the flue gas overflowed by charging aperture.
Above-mentioned rotary energy saving furnace, the maintenance tunnel 2 of loop configuration is adopted to design, the transport to ceramic workpiece is realized by workpiece support platform during use, workpiece support platform drives it to run by circular orbit and rail driving device, stable, can stack multi-layer ceramics workpiece on wire netting, in time, increases work efficiency and output; Workpiece support platform and have employed fire brick layer 61, air-permeable layer 62 and metal net layer 63 composition three-decker, permeability is good, energy consumption can be reduced, make full use of the energy, reduce production cost.
Above are only some detailed description of the invention of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.
Claims (4)
1. rotary energy saving furnace, comprise ringwise kiln body support frame, maintenance tunnel, work-handling station, described maintenance tunnel is arranged on kiln body support frame, this maintenance tunnel has a breach and form work-handling station, and the two ends of work-handling station are respectively feed inlet end and discharge port end, it is characterized in that: also comprise circular orbit, rail driving device and work mounting s platform, described circular orbit is connected with rail driving device and is rotatablely arranged in maintenance tunnel, described workpiece support platform includes fire brick layer from the bottom to top successively, air-permeable layer and metal net layer, this fire brick layer is layed on circular orbit, air-permeable layer to be located between fire brick layer and metal net layer and to be supported on fire brick layer by metal net layer, air-permeable layer comprises hollow ceramic roll body, and this ceramic roll body is arranged at below wire netting, and the axial of ceramic roll body is arranged towards the center of circle of track.
2. rotary energy saving furnace according to claim 1, it is characterized in that: described rail driving device comprises frame, roller and roller drive motors, described circular orbit is set up between two frames, roller to be arranged between two frames and with circular orbit bottom connection, roller drive motors driving rolls rotates and then drives circular orbit to rotate.
3. rotary energy saving furnace according to claim 1, it is characterized in that: described air-permeable layer also comprises brace table, this brace table is arranged between ceramic roll body and refractory brick, and axial arranged along ceramic roll body.
4. rotary energy saving furnace according to claim 1, is characterized in that: also comprise flue gas recovery device, and this flue gas recovery device is arranged at the feed inlet end of work-handling station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410240372.1A CN103983102B (en) | 2014-05-30 | 2014-05-30 | Rotary energy saving furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410240372.1A CN103983102B (en) | 2014-05-30 | 2014-05-30 | Rotary energy saving furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103983102A CN103983102A (en) | 2014-08-13 |
| CN103983102B true CN103983102B (en) | 2015-12-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410240372.1A Expired - Fee Related CN103983102B (en) | 2014-05-30 | 2014-05-30 | Rotary energy saving furnace |
Country Status (1)
| Country | Link |
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| CN (1) | CN103983102B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105972981A (en) * | 2016-06-29 | 2016-09-28 | 卫辉市华伟矿山机械有限公司 | Rotary tunnel kiln drying and ventilating system |
| CN110986581B (en) * | 2019-12-21 | 2021-06-08 | 深圳东忠窑炉有限公司 | Roller kiln |
| CN112013676B (en) * | 2020-08-14 | 2022-08-05 | 江苏盛容醇金科技发展有限公司 | Flow sintering device in unglazed pottery jar tunnel kiln |
| CN112876207B (en) * | 2021-02-22 | 2022-09-27 | 福建省德化县盛艺窑瓷业有限公司 | Low-temperature reduction amber gloss ceramic product, preparation method and kiln thereof |
| CN113532106A (en) * | 2021-08-11 | 2021-10-22 | 万基控股集团石墨制品有限公司 | Graphite roasting furnace capable of realizing continuous production |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5890890A (en) * | 1996-01-25 | 1999-04-06 | Bryan Groom Limited | Kiln assembly |
| CN200972324Y (en) * | 2006-10-17 | 2007-11-07 | 刘焕生 | Decorating firing kiln |
| CN102735049A (en) * | 2012-01-20 | 2012-10-17 | 广东摩德娜科技股份有限公司 | Novel energy-saving tunnel kiln firing system |
| CN202734502U (en) * | 2012-07-10 | 2013-02-13 | 赵慧芳 | Ball-type carrier roller with mesh belt |
| CN103225952A (en) * | 2012-01-29 | 2013-07-31 | 江镇 | Rotary energy-saving ceramic kiln |
| CN203534162U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
| CN203534166U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Energy-saving type annular rotary kiln |
| CN203869495U (en) * | 2014-05-30 | 2014-10-08 | 福建冠福现代家用股份有限公司 | Rotary energy-saving ceramic kiln |
-
2014
- 2014-05-30 CN CN201410240372.1A patent/CN103983102B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5890890A (en) * | 1996-01-25 | 1999-04-06 | Bryan Groom Limited | Kiln assembly |
| CN200972324Y (en) * | 2006-10-17 | 2007-11-07 | 刘焕生 | Decorating firing kiln |
| CN102735049A (en) * | 2012-01-20 | 2012-10-17 | 广东摩德娜科技股份有限公司 | Novel energy-saving tunnel kiln firing system |
| CN103225952A (en) * | 2012-01-29 | 2013-07-31 | 江镇 | Rotary energy-saving ceramic kiln |
| CN202734502U (en) * | 2012-07-10 | 2013-02-13 | 赵慧芳 | Ball-type carrier roller with mesh belt |
| CN203534162U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
| CN203534166U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Energy-saving type annular rotary kiln |
| CN203869495U (en) * | 2014-05-30 | 2014-10-08 | 福建冠福现代家用股份有限公司 | Rotary energy-saving ceramic kiln |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103983102A (en) | 2014-08-13 |
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Owner name: FUJIAN?GUANFU?INDUSTRIAL?CO., LTD. Free format text: FORMER OWNER: FUJIAN GUANFU MODERN HOUSEHOLD CO., LTD. Effective date: 20150814 |
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Effective date of registration: 20150814 Address after: The town of dosaka village of Dehua County of Quanzhou city in Fujian province 362000 Jiujiang Applicant after: FUJIAN GUANFU INDUSTRIAL CO.,LTD. Address before: Dehua County of Quanzhou City, Fujian province 362500 Industrial Park in the town of Jiujiang Guanfu Applicant before: FUJIAN GUANFU MODERN HOUSEHOLD Co.,Ltd. |
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Effective date of registration: 20191030 Address after: Dehua County of Quanzhou City, Fujian province 362500 dragon treasure Xun Zhen Mei Industrial Zone Patentee after: QUANZHOU SUNSHINE CREATIVE CERAMICS Co.,Ltd. Address before: The town of dosaka village of Dehua County of Quanzhou city in Fujian province 362000 Jiujiang Patentee before: FUJIAN GUANFU INDUSTRIAL CO.,LTD. |
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Granted publication date: 20151223 |