CN103983102A - Rotary type energy-saving ceramic kiln - Google Patents
Rotary type energy-saving ceramic kiln Download PDFInfo
- Publication number
- CN103983102A CN103983102A CN201410240372.1A CN201410240372A CN103983102A CN 103983102 A CN103983102 A CN 103983102A CN 201410240372 A CN201410240372 A CN 201410240372A CN 103983102 A CN103983102 A CN 103983102A
- Authority
- CN
- China
- Prior art keywords
- layer
- circular orbit
- metal net
- energy saving
- driving device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000000919 ceramic Substances 0.000 title claims abstract description 26
- 239000011449 brick Substances 0.000 claims abstract description 20
- 238000009413 insulation Methods 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000035699 permeability Effects 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 abstract 2
- 238000010304 firing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Tunnel Furnaces (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The invention relates to an energy saving and emission reduction improvement technology of a ceramic kiln, in particular to a rotary type energy-saving ceramic kiln. The rotary type energy-saving ceramic kiln comprises an annular kiln body support, an insulation tunnel, a workpiece mounting and dismounting station, an annular rail, a rail driving device and a workpiece bearing table. The annular rail and the rail driving device are rotatably arranged in the insulation tunnel in a connecting mode. The workpiece bearing table sequentially comprises a refractory brick layer, a ventilation layer and a metal net layer from bottom to top. The refractory brick layer is laid on the annular rail, and the ventilation layer is arranged between the refractory brick layer and the metal net layer and enables the metal net layer to be supported on the refractory brick layer. The rotary type energy-saving ceramic kiln has the following advantages that the workpiece bearing table can operate stably, a plurality of layers of ceramic workpieces can be stacked at the same time, and thus the working efficiency and the yield are improved; the workpiece bearing table is of a three-layer structure, the air permeability is good, energy consumption can be reduced, energy sources can be fully utilized, and production cost is lowered.
Description
Technical field
The energy-saving and emission-reduction improvement technology that the present invention relates to ceramic kiln, is specifically related to rotary energy saving furnace.
Background technology
In Production of Ceramics, tunnel cave is glaze firing, decoration firing, dry capital equipment, and existing tunnel cave normally straight line is arranged, and adopts kiln car to transport workpiece, and it takes up an area, and space is large, not only a large amount of heat energy is taken away by flue gas in klining process, cause can energy consumption large.
For addressing the above problem, there is on the market annular rotary kiln, as Granted publication number discloses a kind of energy-saving annular rotary kiln for CN203534166U, it is characterized in that: be designed with the circular kiln body support frame of steel construction, annular insulation tunnel with gap segments is housed on round kiln body support frame, gap segments is workpiece loading and unloading section, in round kiln body support frame bottom, rotating disk is installed, is furnished with rotating disk rail driving device, in rotating disk circumferential edge, support carrier ring shape pallet is installed, annular pallet is arranged in annular insulation tunnel and rotates; On annular insulation preheating zone, tunnel and clinkering zone sidewall, be also furnished with heating wire.
This kind of energy-saving annular rotary kiln drives ceramic workpiece to move in insulation tunnel by rotating disk and rotating disk rail driving device, during klining, workpiece can only be laid on annular pallet, so the quantity of the ceramic workpiece that can transport is restricted at every turn, and fluctuation of service, easily shake, slag-off phenomenon, affect product quality.
Summary of the invention
For overcoming deficiency of the prior art, the invention provides a kind of stable, rotary energy saving furnace that production efficiency is high.
For achieving the above object, the technical solution used in the present invention is as follows: rotary energy saving furnace, comprise ringwise kiln body support frame, insulation tunnel, work-handling station, described insulation tunnel is arranged on kiln body support frame, on this insulation tunnel, have a breach and form work-handling station, and the two ends of work-handling station are respectively feed inlet end and discharge port end, it is characterized in that: also comprise circular orbit, rail driving device and work mounting s platform, described circular orbit is connected rotatable being arranged in insulation tunnel with rail driving device, described workpiece support platform includes fire brick layer from the bottom to top successively, air-permeable layer and metal net layer, this fire brick layer is layed on circular orbit, air-permeable layer is located between fire brick layer and metal net layer and by metal net layer and is supported on fire brick layer.
Further, rail driving device comprises frame, roller and roller drive motors, described circular orbit is set up between two frames, roller be arranged between two frames and with circular orbit bottom connection, roller drive motors driving rolls rotates and then drives circular orbit rotation.
Further, air-permeable layer comprises hollow ceramic roll body, and this pottery roll body is arranged at wire netting below, and the axial center of circle towards track of ceramic roll body is arranged.
Further, air-permeable layer also comprises brace table, and this brace table is arranged between ceramic roll body and refractory brick, and axial arranged along ceramic roller body.
Further, also comprise flue gas recovery device, this flue gas recovery device is arranged at the feed inlet end of work-handling station
From the above-mentioned description of this invention, compared with prior art, rotary energy saving furnace provided by the invention, adopt the insulation Tunnel Design of loop configuration and realize transporting ceramic workpiece by workpiece support platform, its beneficial effect is as follows: the one, and workpiece support platform is stable, can stack multi-layer ceramics workpiece simultaneously, and in time, increases work efficiency and output; The 2nd, workpiece support platform and adopted three-decker, permeability is good, can reduce energy consumption, makes full use of the energy, reduce production costs.
Accompanying drawing explanation
Fig. 1 is the top view of rotary energy saving furnace of the present invention.
Fig. 2 is the structural representation of rotary energy saving furnace of the present invention.
Fig. 3 is the structural representation of rotary energy saving furnace smoke gas collecting apparatus of the present invention.
The specific embodiment
Below by the specific embodiment, the invention will be further described.
Shown in Fig. 3, rotary energy saving furnace, comprises kiln body support frame 1, insulation tunnel 2, work-handling station 3, circular orbit 4, rail driving device 5, workpiece support platform 6, flue gas recovery device 7;
Kiln body support frame 1 is arranged ringwise;
Insulation tunnel 2 is arranged on kiln body support frame 1;
Work-handling station 3 is for being opened in a breach on insulation tunnel 2, and the two ends of this work-handling station 3 are respectively charging aperture 31 ends and discharge port end 32;
Circular orbit 4 is connected rotatable being arranged in insulation tunnel 2 with rail driving device 5,
Rail driving device 5 comprises frame 51, roller 52 and roller drive motors 53, this circular orbit 4 is set up in 51 of two frames, roller 52 be arranged at 51 of two frames and with circular orbit 4 bottom connections, it is 52 moving and then drive circular orbit rotation 4 that roller drive motors 53 driving rolls turn;
Work mounting s platform 6 includes fire brick layer 61, air-permeable layer 62 and metal net layer 63 from the bottom to top successively, this fire brick layer 61 is layed on circular orbit 4, air-permeable layer 62 is located between 63 layers of fire brick layer 61 and wire nettings and metal net layer is supported on fire brick layer, this air-permeable layer 62 comprises hollow ceramic roll body 621 and brace table 622, pottery roll body 621 is arranged at wire netting below, and axially arranging towards the center of circle of track of ceramic roll body, brace table 622 is arranged between ceramic roll body 621 and refractory brick 61, and axial arranged along ceramic roll body 621;
Flue gas recovery device 7 is arranged at the feed inlet end of work-handling station, for reclaiming the flue gas being overflowed by charging aperture.
Above-mentioned rotary energy saving furnace, adopt insulation tunnel 2 designs of loop configuration, during use, by workpiece support platform, realize transporting ceramic workpiece, workpiece support platform drives its operation by circular orbit and rail driving device, stable, can on wire netting, stack multi-layer ceramics workpiece, in time, increases work efficiency and output; Workpiece support platform and the three-decker that has adopted fire brick layer 61, air-permeable layer 62 and metal net layer 63 to form, permeability is good, can reduce energy consumption, makes full use of the energy, reduce production costs.
Above are only some specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should belong to the behavior of invading protection domain of the present invention.
Claims (5)
1. rotary energy saving furnace, comprise ringwise kiln body support frame, insulation tunnel, work-handling station, described insulation tunnel is arranged on kiln body support frame, on this insulation tunnel, have a breach and form work-handling station, and the two ends of work-handling station are respectively feed inlet end and discharge port end, it is characterized in that: also comprise circular orbit, rail driving device and work mounting s platform, described circular orbit is connected rotatable being arranged in insulation tunnel with rail driving device, described workpiece support platform includes fire brick layer from the bottom to top successively, air-permeable layer and metal net layer, this fire brick layer is layed on circular orbit, air-permeable layer is located between fire brick layer and metal net layer and by metal net layer and is supported on fire brick layer.
2. rotary energy saving furnace according to claim 1, it is characterized in that: described rail driving device comprises frame, roller and roller drive motors, described circular orbit is set up between two frames, roller be arranged between two frames and with circular orbit bottom connection, roller drive motors driving rolls rotates and then drives circular orbit rotation.
3. rotary energy saving furnace according to claim 1, is characterized in that: described air-permeable layer comprises hollow ceramic roll body, and this pottery roll body is arranged at wire netting below, and the axial center of circle towards track of ceramic roll body is arranged.
4. rotary energy saving furnace according to claim 3, is characterized in that: described air-permeable layer also comprises brace table, and this brace table is arranged between ceramic roll body and refractory brick, and axial arranged along ceramic roller body.
5. rotary energy saving furnace according to claim 1, is characterized in that: also comprise flue gas recovery device, this flue gas recovery device is arranged at the feed inlet end of work-handling station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410240372.1A CN103983102B (en) | 2014-05-30 | 2014-05-30 | Rotary energy saving furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410240372.1A CN103983102B (en) | 2014-05-30 | 2014-05-30 | Rotary energy saving furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103983102A true CN103983102A (en) | 2014-08-13 |
| CN103983102B CN103983102B (en) | 2015-12-23 |
Family
ID=51275169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410240372.1A Expired - Fee Related CN103983102B (en) | 2014-05-30 | 2014-05-30 | Rotary energy saving furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103983102B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105972981A (en) * | 2016-06-29 | 2016-09-28 | 卫辉市华伟矿山机械有限公司 | Rotary tunnel kiln drying and ventilating system |
| CN110986581A (en) * | 2019-12-21 | 2020-04-10 | 深圳东忠窑炉有限公司 | Roller kiln |
| CN112013676A (en) * | 2020-08-14 | 2020-12-01 | 江苏盛容醇金科技发展有限公司 | Flow sintering device in unglazed pottery jar tunnel kiln |
| CN112876207A (en) * | 2021-02-22 | 2021-06-01 | 福建省德化县盛艺窑瓷业有限公司 | Low-temperature reduction amber gloss ceramic product, preparation method and kiln thereof |
| CN113532106A (en) * | 2021-08-11 | 2021-10-22 | 万基控股集团石墨制品有限公司 | Graphite roasting furnace capable of realizing continuous production |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5890890A (en) * | 1996-01-25 | 1999-04-06 | Bryan Groom Limited | Kiln assembly |
| CN200972324Y (en) * | 2006-10-17 | 2007-11-07 | 刘焕生 | Decorating firing kiln |
| CN102735049A (en) * | 2012-01-20 | 2012-10-17 | 广东摩德娜科技股份有限公司 | Novel energy-saving tunnel kiln firing system |
| CN202734502U (en) * | 2012-07-10 | 2013-02-13 | 赵慧芳 | Ball-type carrier roller with mesh belt |
| CN103225952A (en) * | 2012-01-29 | 2013-07-31 | 江镇 | Rotary energy-saving ceramic kiln |
| CN203534162U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
| CN203534166U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Energy-saving type annular rotary kiln |
| CN203869495U (en) * | 2014-05-30 | 2014-10-08 | 福建冠福现代家用股份有限公司 | Rotary energy-saving ceramic kiln |
-
2014
- 2014-05-30 CN CN201410240372.1A patent/CN103983102B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5890890A (en) * | 1996-01-25 | 1999-04-06 | Bryan Groom Limited | Kiln assembly |
| CN200972324Y (en) * | 2006-10-17 | 2007-11-07 | 刘焕生 | Decorating firing kiln |
| CN102735049A (en) * | 2012-01-20 | 2012-10-17 | 广东摩德娜科技股份有限公司 | Novel energy-saving tunnel kiln firing system |
| CN103225952A (en) * | 2012-01-29 | 2013-07-31 | 江镇 | Rotary energy-saving ceramic kiln |
| CN202734502U (en) * | 2012-07-10 | 2013-02-13 | 赵慧芳 | Ball-type carrier roller with mesh belt |
| CN203534162U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Kiln trolley special for energy-saving type ceramic tunnel kiln |
| CN203534166U (en) * | 2013-10-24 | 2014-04-09 | 湖北浠水科美机械有限公司 | Energy-saving type annular rotary kiln |
| CN203869495U (en) * | 2014-05-30 | 2014-10-08 | 福建冠福现代家用股份有限公司 | Rotary energy-saving ceramic kiln |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105972981A (en) * | 2016-06-29 | 2016-09-28 | 卫辉市华伟矿山机械有限公司 | Rotary tunnel kiln drying and ventilating system |
| CN110986581A (en) * | 2019-12-21 | 2020-04-10 | 深圳东忠窑炉有限公司 | Roller kiln |
| CN112013676A (en) * | 2020-08-14 | 2020-12-01 | 江苏盛容醇金科技发展有限公司 | Flow sintering device in unglazed pottery jar tunnel kiln |
| CN112013676B (en) * | 2020-08-14 | 2022-08-05 | 江苏盛容醇金科技发展有限公司 | Flow sintering device in unglazed pottery jar tunnel kiln |
| CN112876207A (en) * | 2021-02-22 | 2021-06-01 | 福建省德化县盛艺窑瓷业有限公司 | Low-temperature reduction amber gloss ceramic product, preparation method and kiln thereof |
| CN113532106A (en) * | 2021-08-11 | 2021-10-22 | 万基控股集团石墨制品有限公司 | Graphite roasting furnace capable of realizing continuous production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103983102B (en) | 2015-12-23 |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
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| ASS | Succession or assignment of patent right |
Owner name: FUJIAN?GUANFU?INDUSTRIAL?CO., LTD. Free format text: FORMER OWNER: FUJIAN GUANFU MODERN HOUSEHOLD CO., LTD. Effective date: 20150814 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20150814 Address after: The town of dosaka village of Dehua County of Quanzhou city in Fujian province 362000 Jiujiang Applicant after: FUJIAN GUANFU INDUSTRIAL CO.,LTD. Address before: Dehua County of Quanzhou City, Fujian province 362500 Industrial Park in the town of Jiujiang Guanfu Applicant before: FUJIAN GUANFU MODERN HOUSEHOLD Co.,Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191030 Address after: Dehua County of Quanzhou City, Fujian province 362500 dragon treasure Xun Zhen Mei Industrial Zone Patentee after: QUANZHOU SUNSHINE CREATIVE CERAMICS Co.,Ltd. Address before: The town of dosaka village of Dehua County of Quanzhou city in Fujian province 362000 Jiujiang Patentee before: FUJIAN GUANFU INDUSTRIAL CO.,LTD. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 |