CN203529902U - Fine ceramic filling machine - Google Patents
Fine ceramic filling machine Download PDFInfo
- Publication number
- CN203529902U CN203529902U CN201320681855.6U CN201320681855U CN203529902U CN 203529902 U CN203529902 U CN 203529902U CN 201320681855 U CN201320681855 U CN 201320681855U CN 203529902 U CN203529902 U CN 203529902U
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- stepping motor
- linear stepping
- ceramic
- base
- pottery
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- Basic Packing Technique (AREA)
Abstract
The utility model relates to a fine ceramic filling machine which comprises a fluid medium material storing box, a PLC control system, a base, a plurality of brackets arranged at the top of the base and a top base arranged at the top of the brackets, wherein the PLC control system is respectively connected with a human-computer interface operating system, a first linear stepping motor and a second linear stepping motor through data cables; the first linear stepping motor is connected with the second linear stepping motor; the first linear stepping motor is arranged at the bottom of the base; a main shaft of the first linear stepping motor penetrates through the base and is connected with one end of a cardan joint coupler; the other end of the cardan joint coupler is connected with a ceramic plunger piston in a ceramic pump; the ceramic pump comprises the ceramic plunger piston, a ceramic pump body and a ceramic reversing rotating shaft; one side of the ceramic pump body is connected with the fluid medium material storing box through a liquid inlet pipe; the other side of the ceramic pump body is connected with a to-be-filled container through a liquid outlet pipe. The fine ceramic filling machine has the advantages that high speed, high precision, multifunction and intelligence of liquid filling can be achieved, humanization of operation interface is realized, and real-time monitoring and dynamic managing during the filling process can be achieved.
Description
Technical field
The utility model belongs to filling liquid field of measuring techniques, be specifically related to a kind of easy to adjust, the directly perceived and filling bottle placer of high technology ceramics accurately of observation.
Background technology
Bottle placer is one of key equipment of generally adopting of filling liquid industry, and the mode that the filling liquid on market often adopts has: mechanical cam, lever and pneumatic cylinder drive-type, and all there is many problems and defect in above-mentioned two kinds of drivings; First, mechanical cam lever-type just has some inevitable problems when design, the principle of cam lever-type is the drop of the height during by the rotation of cam, drive lever to do the oscillating motion around anchor shaft, drive link drives the piston rod of the pump housing to do straight-line motion, realize the filling of liquid, filling head may be single head or bull, cam and lever are in processing and manufacturing, inevitably can there is Mismachining tolerance, this just causes the fore and aft motion stroke of piston rod filling time to have deviation, causes the precision of filling liquid to be difficult to guarantee; Secondly, pneumatic cylinder drive form, what its driving power adopted is the pressurized air that pressure is higher, by the commutate crank motion of control cylinder of electromagnetic valve, drive pump housing piston rod movement to realize the filling of liquid, the problem that pneumatic cylinder drive form exists is, due to compressed-air actuated self character, the less stable bring up driving, to such an extent as to it is filling to meet the high precision of liquid.Above-mentioned two kinds of conventional filling forms also have a common defect, and the adjustment problem of filling amount cannot realize by fast accurate.Lever and cam form after processing and manufacturing completes, his stroke is just fixed and can not be changed, so it cannot carry out the adjustment of filling amount, and the speed of the three-phase motor that the adjustment of filling speed must adopt by change or the speed ratio of drive pulley could be realized.And limited by the requirement of the stability of in-house facility.And the stroke of cylinder is also fixed in pneumatic cylinder drive form, although can select the stroke adjustable cylinder of complicated structure to realize the change of filling amount, the adjustment of single precision is also more time-consuming.And the adjusting of filling speed can not well be solved by the restriction of air pressure.
Utility model content
The purpose of this utility model is to overcome defect of the prior art, and provide a kind of production high speed, precision, multifunction that can realize filling liquid, the hommization of intellectuality and operation interface, reaches the high technology ceramics bottle placer to the real-time monitoring of pouring process and dynamic management.
The purpose of this utility model is achieved in that and comprises fluid medium material-storing box, PLC control system, pedestal, be located at several supports at pedestal top, be located at the top base of a top of the trellis, PLC control system by data line respectively with human machine interface operation system, the first linear stepping motor is connected with the second linear stepping motor, described the first linear stepping motor is located at the bottom of pedestal, the main shaft of the first linear stepping motor is connected with one end of gimbal coupling through pedestal, the other end of gimbal coupling is connected with the ceramic plunger in ceramic pump, described ceramic pump comprises ceramic plunger, the pottery pump housing and pottery commutation rotating shaft, one side of the pottery pump housing is connected with fluid medium material-storing box by feed tube, the opposite side of the pottery pump housing is connected with treating packaging container by drain pipe, the top of pottery commutation rotating shaft is connected with gear by zero-clearance hinge, described the second linear stepping motor is located at the top of top base, the main shaft of the second linear stepping motor is meshed with the tooth bar that is fixed on top base top by transmission gear, rack and pinion is meshed, described PLC control system, human machine interface operation system, the first linear stepping motor is connected with power supply respectively with the second linear stepping motor.
The bottom of described the second linear stepping motor is connected with top base by motor support base.
Described human machine interface operation system is provided with LCDs and setting parameter button.
Described gimbal coupling, tooth bar, the material of gear and support is 316L corrosion-resistant steel.
Described support is at least three.
The utility model adopts PLC control system, and human machine interface operation system, makes filling accuracy higher, easy to adjust and quick; Adopt ceramic pump to there is wear-resistant, withstanding corrosion, high temperature resistant, to filling medium pollution-free and not with the feature of filling liquid generation chemical reaction, there is filling liquid high speed, precision, multifunction, intellectuality and operation interface hommization and the advantage that can reach pouring process monitoring in real time and dynamic management.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
As shown in Figure 1, the utility model comprises fluid medium material-storing box 11, PLC control system 8, pedestal 17, be located at several supports 7 at pedestal 17 tops, be located at the top base 18 at support 7 tops, PLC control system 8 by data line 10 respectively with human machine interface operation system 9, the first linear stepping motor 1 is connected with the second linear stepping motor 6, described the first linear stepping motor 1 is located at the bottom of pedestal 17, the main shaft of the first linear stepping motor 1 is connected with one end of gimbal coupling 2 through pedestal 17, the other end of gimbal coupling 2 is connected with the ceramic plunger 14 in ceramic pump 3, described ceramic pump 3 comprises ceramic plunger 14, the pottery pump housing 15 and pottery commutation rotating shaft 16, one side of the pottery pump housing 15 is connected with fluid medium material-storing box 11 by feed tube 12, the opposite side of the pottery pump housing 15 is connected with treating packaging container by drain pipe 13, the top of pottery commutation rotating shaft 16 is connected with gear 5 by zero-clearance hinge, described the second linear stepping motor 6 is located at the top of top base 18, the main shaft of the second linear stepping motor 6 is meshed with the tooth bar 4 that is fixed on top base 18 tops by transmission gear 19, tooth bar 4 is meshed with gear 5.The bottom of described the second linear stepping motor 6 is connected with top base 18 by motor support base 20.Described human machine interface operation system 9 is provided with LCDs 21 and setting parameter button 22.Described gimbal coupling 2, tooth bar 4, the material of gear 5 and support 7 is 316L corrosion-resistant steel.Described support 7 is at least three.Described PLC control system 8, human machine interface operation system 9, the first linear stepping motors 1 are connected with power supply respectively with the second linear stepping motor 6.
When the utility model is when working, by PLC control system 8, human machine interface operation system 9, the first linear stepping motor 1 and the second linear stepping motor 6 switch on power respectively, by human machine interface operation system 9 opening devices, bring into operation, by the GZ-5000 program of PLC control system 8 operation designed, designeds, send instruction to the first linear stepping motor 1, the first linear stepping motor 1 is connected with ceramic plunger 14 by gimbal coupling 2, and drive ceramic plunger 14 to do straight-line motion, in ceramic plunger 14 motions, in the pump chamber of the pottery pump housing 15, form an airtight vacuum chamber, the fluid medium being now stored in fluid medium material-storing box 11 is inhaled in the pump chamber of the ceramic pump housing 15 by feed tube 12.When ceramic plunger 14 moves to desired location, PLC control system 8 is sent instruction and is sent instruction to the second linear stepping motor 6.The second linear stepping motor 6 passes through main shaft, transmission gear 19 promotes tooth bar 4 motions, tooth bar 4 driven gears 5 rotate, gear 5 rotates and drives pottery commutation rotating shaft 16 to rotate a fixing angle, feed tube 12 is closed in now pottery commutation rotating shaft 16, and fluid medium is stored in the pump chamber of the ceramic pump housing 15.When pottery commutation rotating shaft 16 turns to above-mentioned fixed angle, drain pipe 13 is opened.PLC control system 8 is sent instruction, and the first stepping motor 1 counter motion promotes ceramic plunger 14 and returns to initial position, and the fluid medium in the pump chamber of the ceramic pump housing 15 is discharged to enter into by drain pipe 13 and treated in packaging container.After ceramic plunger 14 arrives initial position, PLC control system 8 is sent an instruction, makes the second linear stepping motor 6 return initial position, completes once circulation.The utility model sends pulse command by 8 circulations of PLC control system, completes suction, the discharging operation of fluid medium, realizes the filling of fluid.In use, the actual demand parameters such as the filling speed of fluid, filling amount, filling frequency, all by the design parameter setting area on the read-out on human machine interface operation system 9, change corresponding parameter and realize.The utility model also can pass through the real-time filling process of monitoring of human machine interface operation system 9, makes pouring process more intuitively more accurate.
Claims (5)
1. a high technology ceramics bottle placer, comprise fluid medium material-storing box (11), PLC control system (8), pedestal (17), be located at several supports (7) at pedestal (17) top, be located at the top base (18) at support (7) top, it is characterized in that: PLC control system (8) by data line (10) respectively with human machine interface operation system (9), the first linear stepping motor (1) is connected with the second linear stepping motor (6), described the first linear stepping motor (1) is located at the bottom of pedestal (17), the main shaft of the first linear stepping motor (1) is connected with one end of gimbal coupling (2) through pedestal (17), the other end of gimbal coupling (2) is connected with the ceramic plunger (14) in ceramic pump (3), described ceramic pump (3) comprises ceramic plunger (14), the pottery pump housing (15) and pottery commutation rotating shaft (16), one side of the pottery pump housing (15) is connected with fluid medium material-storing box (11) by feed tube (12), the opposite side of the pottery pump housing (15) is connected with treating packaging container by drain pipe (13), the top of pottery commutation rotating shaft (16) is connected with gear (5) by zero-clearance hinge, described the second linear stepping motor (6) is located at the top of top base (18), the main shaft of the second linear stepping motor (6) is meshed with the tooth bar (4) that is fixed on top base (18) top by transmission gear (19), tooth bar (4) is meshed with gear (5), described PLC control system (8), human machine interface operation system (9), the first linear stepping motor (1) is connected with power supply respectively with the second linear stepping motor (6).
2. high technology ceramics bottle placer according to claim 1, is characterized in that: the bottom of described the second linear stepping motor (6) is connected with top base (18) by motor support base (20).
3. high technology ceramics bottle placer according to claim 1, is characterized in that: described human machine interface operation system (9) is provided with LCDs (21) and setting parameter button (22).
4. high technology ceramics bottle placer according to claim 1, is characterized in that: described gimbal coupling (2), tooth bar (4), the material of gear (5) and support (7) is 316L corrosion-resistant steel.
5. high technology ceramics bottle placer according to claim 1, is characterized in that: described support (7) is at least three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320681855.6U CN203529902U (en) | 2013-10-25 | 2013-10-25 | Fine ceramic filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320681855.6U CN203529902U (en) | 2013-10-25 | 2013-10-25 | Fine ceramic filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203529902U true CN203529902U (en) | 2014-04-09 |
Family
ID=50416138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320681855.6U Expired - Fee Related CN203529902U (en) | 2013-10-25 | 2013-10-25 | Fine ceramic filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203529902U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107499551A (en) * | 2017-08-25 | 2017-12-22 | 佛山建邦机械有限公司 | A kind of ceramic plunger filling apparatus of double-rod cylinder control |
| CN110217744A (en) * | 2019-06-26 | 2019-09-10 | 合肥中辰轻工机械有限公司 | A kind of filling valve guiding ceramic valve rod and its filling valve |
-
2013
- 2013-10-25 CN CN201320681855.6U patent/CN203529902U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107499551A (en) * | 2017-08-25 | 2017-12-22 | 佛山建邦机械有限公司 | A kind of ceramic plunger filling apparatus of double-rod cylinder control |
| CN110217744A (en) * | 2019-06-26 | 2019-09-10 | 合肥中辰轻工机械有限公司 | A kind of filling valve guiding ceramic valve rod and its filling valve |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20151025 |
|
| EXPY | Termination of patent right or utility model |