CN201102887Y - Piston type racking machine - Google Patents
Piston type racking machine Download PDFInfo
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- CN201102887Y CN201102887Y CNU2007200411409U CN200720041140U CN201102887Y CN 201102887 Y CN201102887 Y CN 201102887Y CN U2007200411409 U CNU2007200411409 U CN U2007200411409U CN 200720041140 U CN200720041140 U CN 200720041140U CN 201102887 Y CN201102887 Y CN 201102887Y
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Abstract
The utility model discloses a piston type filling machine, comprising an electric controller, a frame, a material box and a filling-joint beam that are supported on the frame and a plurality of filling joints that are supported on the filling-joint beam; a piston type material measuring controller that is matched with the filling joints comprises a lifting beam of the power output rod, a drive device for the piston type material measuring controller that is fixed on the lifting beam and that comprises the power output rod connected with a piston rod of the piston type material measuring controller, a conveying device of the packaging container that is fixed on the frame, and a pneumatic or an electromagnetic three-way conversion valve; the three-way conversion valve is arranged on the pipeline that connects the piston type material measuring controller and the material box; the filling joints are connected with the third interface pipeline of the three-way conversion valve; the utility model is mainly characterized in that the three-way conversion valve is controlled by the PLC programmable controller of the electric controller . The piston type filling machine has the advantages of reasonable structure, high automatic degree, high filling efficiency, and excellent packaging quality.
Description
Technical field
The utility model relates to a kind of piston type bottle placer, belongs to the package packing machine technology.
Background technology
The piston type bottle placer that the utility model is related is a kind of bottle placer of implementing sticking body material volume injection can.
Existing this class piston type bottle placer is on its piston type material metering controller and body feed tank and fill head bonded assembly pipeline, respectively by set control cock, implements the control that material suction and material are propelled can.This technical pattern by 2 control cock realization quantitative fillings, it is cumbersome to exist practical operation in production practice; Whenever coordination or not in place is owed in 2 control cock actions slightly, will produce the overproof poor of material dosing can, and the more or less can of material all can cause main deficiencies such as economic loss for manufacturing enterprise and user.Especially propel control cock and material suction control cock at material, all be in the moment of closed condition, piston type material metering controller drives device, carried out under the service conditions that material propels, be present in the material in the piston type material metering controller cylindrical shell, just can not turn back in the body feed tank and go, this will make described cylindrical shell bear the mechanics burden of overload; And propel the moment that control cock and material suction control cock all is in opening at material, piston type material metering controller drives device, aspirated under the service conditions of material, piston type material metering controller, will be by the fill head aspirated air, this will directly influence the correctness of material dosing can.The above problem of prior art is to adopt 2 apportion control cock technical patterns, and institute is the structural drawback of generation often in production practice inevitably.
Summary of the invention
Technical problem to be solved in the utility model is, provides a kind of rational in infrastructure, easy to operate, and degree of automation is higher, and correct piston type bottle placer is quantitatively controlled in can, to overcome the deficiency of prior art.
The utility model solves it and wants the technical scheme of technical solution problem to be:
A kind of piston type bottle placer, comprise electric controller, frame, be bearing in body feed tank and fill head crossbeam on the frame, be bearing in several fill head on the fill head crossbeam, with the piston type material metering controller of fill head configuration, comprise the power output rod hoisting cross beam and be packed on the described hoisting cross beam and with the piston type material metering controller drives device of the piston rod bonded assembly power output rod of piston type material control device be packed in packing container feedway on the frame; Its innovative point is: also comprise pneumatic/electromagnetism three-way change-over valve; Described three-way change-over valve is located on piston type material metering controller and the body feed tank bonded assembly pipeline; Fill head is connected with the 3rd interface tube pipeline of described three-way change-over valve; Described three-way change-over valve is electrically connected with the PLC Programmable Logic Controller of electric controller.
Can understand by above given technical scheme, the utility model is by 2 apportion control cock of prior art, be improved to 1 three-way change-over valve, and by electric controller internal memory PLC Controlled by Programmable Controller, the automatic guidance that the material of having realized piston type material metering controller is sucked by body feed tank and propelled by fill head, just can not there be the inharmonious and not in place of 2 control cock actions of prior art in this, and the instantaneous overload operation of piston type material metering controller cylindrical shell especially can not take place, with drawback, thereby realized its purpose that will realize by the fill head aspirated air.
Material metering controller described in the utility model is the material metering controller as the injector for medical purpose structure.And its actuating device, no matter every device that can drive described controller reciprocating motion of the pistons is mechanical type driving apparatus, or the moving actuating device of liquid/gas, all is fit to.What the utility model was advocated especially is following 2 kinds of described actuating devices, is respectively:
Described material metering controller drives device is feed screw nut's assistant drive device; Described feed screw nut's assistant drive device, comprise the motor that is located in the frame, with motor coaxle bonded assembly transmission commutator, with transmission commutator power take-off shaft bonded assembly screw mandrel, with the nut of screw mandrel coupling, rotary encoder with the Motor Shaft attaching, with the upper limit sensor of frame fixation attaching and lower limit sensor and the left and right pillar that all connects with frame up and down; Described nut and power output rod hoisting cross beam connect, and the top of screw mandrel and frame are moving to be connect; The power output rod hoisting cross beam by with the left and right sides sliding sleeve of its connection, slide equipped with left and right pillar; Rotary encoder, upper limit sensor and lower limit sensor are electrically connected with the PLC Programmable Logic Controller of electric controller respectively.
Described material metering controller drives device is the chain-driving actuating device; Described chain-driving actuating device, comprise and be located at motor in the frame, left and right sides drive sprocket with Motor Shaft two ends fixed connection, the left and right sides driven sprocket that is dynamically connected with frame, respectively with left and right sides drive sprocket and the equipped left and right sides driving chain of left and right sides driven sprocket, the left and right sides sliding sleeve that installs with the power output rod hoisting cross beam, two ends respectively with the frame left and right pillar of fixed connection up and down, respectively with the upper limit sensor and the lower limit sensor of frame fixation attaching, with the rotary encoder of Motor Shaft attaching; Described left and right sides driving chain by the chain fixed block, connects with the power output rod hoisting cross beam respectively; Left and right sides sliding sleeve and left and right pillar slide equipped; Upper limit sensor, lower limit sensor and rotary encoder are electrically connected with the PLC Programmable Logic Controller of electric controller respectively.
More than the motor of given 2 kinds of described actuating devices, be variable-frequency motor.Electric controller internal memory PLC Programmable Logic Controller is electrically connected near switch and rotary encoder with the upper and lower limit level sensor respectively, and the PLC Programmable Logic Controller is electrically connected with motor by frequency converter.This shows that described 2 kinds of actuating devices have all been realized full automatic control.
The utility model also comprises and is used for regulating fill head height to adapt to the fill head crossbeam elevation and subsidence regulating device of different size packing container.Because the existence of fill head crossbeam elevation and subsidence regulating device, not only can be suitable for the can of various different size differing heights packing containers, but also can make fill head follow liquid level do upward movement simultaneously in the packing container, thereby effectively eliminate the foam that produces in the pouring process, further improve filling speed and packaging quality.
The same with material dosing controller drives device, every fill head crossbeam that can drive is done dipping and heaving, no matter is the mechanical ascending and descending control apparatus, and still pneumatic/the formula of surging elevation and subsidence regulating device all is suitable.The fill head crossbeam elevation and subsidence regulating device of the utility model special recommendation has following 2 kinds, is respectively:
Described fill head crossbeam elevation and subsidence regulating device is the Pneumatic elevation control apparatus; Described pneumatic fill head crossbeam elevation and subsidence regulating device, comprise 4 root posts with the frame fixed connection, the lower skateboard and the upper slide that are the axis hole bearing fit respectively with 4 root posts, top sealing plate with 4 root post top fixed connections, with the vertically arranged cylinder assembly of lower skateboard fixed connection, the top fixed connection has the screw mandrel of handwheel; The piston rod of described cylinder assembly is connected with upper slide; Screw mandrel and top sealing plate rotate and connect, and the lower end of screw mandrel is threaded with lower skateboard; Upper slide and fill head crossbeam connect; The pipeline electromagnetic valve of cylinder assembly is electrically connected with the PLC Programmable Logic Controller of electric controller.
Described fill head crossbeam elevation and subsidence regulating device is feed screw nut's auxiliary driving elevation and subsidence regulating device; Described feed screw nut's auxiliary driving fill head crossbeam elevation and subsidence regulating device, comprise 4 root posts with the frame fixed connection, be packed in the top sealing plate on 4 root post tops, be the sliding panel of axis hole bearing fit with 4 root posts, nut with the sliding panel fixed connection, be located at the motor of top sealing plate end face, an end be connected with motor coaxle and the other end and nut twist close equipped screw mandrel and with the rotary encoder of Motor Shaft attaching; Sliding panel and fill head crossbeam connect; Rotary encoder is electrically connected with the PLC Programmable Logic Controller of electric controller.
The above Pneumatic elevation control apparatus, except realizing the lifting automatically regulating by the PLC Controlled by Programmable Controller, also can do the adjusting of fill head crossbeam reference position height by screw mandrel, thereby can further be suitable for the can of differing heights packing container by handwheel.Because the pipeline electromagnetic valve of described Pneumatic elevation control apparatus cylinder assembly, rotary encoder with the feed screw nut pair elevation and subsidence regulating device, respectively by electric controller internal memory PLC Controlled by Programmable Controller, thereby, can realize that all fill head follows in the packing container liquid level and do upward movement simultaneously, further improve can production efficiency and packaging quality.
After technique scheme was implemented, what the utility model had was rational in infrastructure, easy to operate, the degree of automation height, and can quantitatively control is correct, and packaging quality is good, and characteristics such as can production efficiency height are self-evident.
Description of drawings
Fig. 1 is that the master of a kind of specific embodiment of the utility model looks scheme drawing; There is shown the version of material dosing controller feed screw nut assistant drive device 7 and pneumatic fill head crossbeam elevation and subsidence regulating device 8;
Fig. 2 is the right elevation of Fig. 1;
Fig. 3 is the structural representation of the another kind of material dosing chain of controller transmission drive 7 advocated of the utility model;
Fig. 4 is the structural representation of the utility model another kind of feed screw nut pair fill head crossbeam elevation and subsidence regulating device 8 of advocating;
The specific embodiment
Below contrast accompanying drawing, by the description of the specific embodiment, the utility model is described in further detail.
One of specific embodiment is shown in accompanying drawing 1,2.
A kind of piston type bottle placer, comprise electric controller 1, frame 2, be bearing in body feed tank 3 and fill head crossbeam 4 on the frame 2, be bearing in 8 fill head 5 on the fill head crossbeam 4, piston type material metering controller 6 with fill head 5 configurations, comprise power output rod hoisting cross beam 7-1 and be packed on the described hoisting cross beam 7-1 and with the piston type material metering controller drives device 7 of the piston rod bonded assembly power output rod 7-2 of piston type material control device 6 be packed in packing container feedway 9 on the frame 2; Also comprise Pneumatic three-way change-over valve 10; Described three-way change-over valve 10 is located on piston type material metering controller 6 and the body feed tank 3 bonded assembly pipelines; Fill head 5 is connected with the 3rd interface tube pipeline of described three-way change-over valve 10; The controller of described three-way change-over valve 10 is electrically connected with the PLC Programmable Logic Controller of electric controller 1; Also comprise material metering controller feed screw nut assistant drive device 7; Described actuating device 7, comprise the motor 7-3 that is located in the frame 2, with the coaxial bonded assembly transmission of motor 7-3 commutator 7-4, with transmission commutator 7-4 power take-off shaft bonded assembly screw mandrel 7-5, with the nut 7-6 of screw mandrel 7-5 coupling, rotary encoder 7-7 with the attaching of motor 7-3 shaft, with the upper limit sensor 7-8 of frame 2 fixation attachings and lower limit sensor 7-9 and the left and right pillar 7-10 that all connects with frame 2 up and down; Described nut 7-6 and power output rod hoisting cross beam 7-1 connect, the top of screw mandrel 7-5 and 2 moving connections of frame; Power output rod hoisting cross beam 7-1 by with the left and right sides sliding sleeve 7-11 of its connection, slide equipped with left and right pillar 7-10; Rotary encoder 7-7, upper limit sensor 7-8 and lower limit sensor 7-9 are electrically connected with the PLC Programmable Logic Controller of electric controller 1 respectively, and described PLC Programmable Logic Controller is electrically connected with motor 7-3 by frequency converter.Also comprise and be used for regulating the fill head height to adapt to the pneumatic fill head crossbeam elevation and subsidence regulating device 8 of different size packing container, described elevation and subsidence regulating device 8 comprises 4 root post 8-1 with frame 2 fixed connections, the lower skateboard 8-2 and the upper slide 8-3 that are the axis hole bearing fit respectively with 4 root post 8-1, top sealing plate 8-4 with 4 root post 8-1 top fixed connections, with the vertically arranged cylinder assembly 8-5 of lower skateboard 8-2 fixed connection, the top fixed connection has the screw mandrel 8-7 of handwheel 8-6; The piston rod of described cylinder assembly 8-5 is connected with upper slide 8-3; Screw mandrel 8-7 and top sealing plate 8-4 rotate and connect, and the lower end of screw mandrel 8-7 is threaded with lower skateboard 8-2; Upper slide 8-3 and fill head crossbeam 4 connect; The pipeline electromagnetic valve of cylinder assembly 8-5 is electrically connected with the PLC Programmable Logic Controller of electric controller 1.
Two of the specific embodiment shown in accompanying drawing 3 and 4, and please be joined and read attached Fig. 1 and 2.
A kind of piston type bottle placer comprises that described material metering controller drives device 7 is chain-driving actuating devices; Described chain-driving actuating device 7, comprise the motor 7-21 that is located in the frame 2, left and right sides drive sprocket 7-22 with motor 7-21 shaft two ends fixed connection, the left and right sides driven sprocket 7-23 that is dynamically connected with frame 2, respectively with left and right sides drive sprocket 7-22 and the equipped left and right sides driving chain 7-24 of left and right sides driven sprocket 7-23, the left and right sides sliding sleeve 7-25 that installs with power output rod hoisting cross beam 7-1, two ends respectively with the left and right pillar 7-26 of frame fixed connection about in the of 2, respectively with the upper limit sensor 7-27 and the lower limit sensor 7-28 of frame 2 fixation attachings, with the rotary encoder 7-29 of motor 7-21 shaft attaching; Described left and right sides driving chain 7-24 by chain fixed block 7-30, connects with power output rod hoisting cross beam 7-1 respectively; Left and right sides sliding sleeve 7-25 and left and right pillar 7-26 slide equipped; Upper limit sensor 7-27, lower limit sensor 7-28 and rotary encoder 7-29 are electrically connected with the PLC Programmable Logic Controller of electric controller 1 respectively, and described PLC Programmable Logic Controller is electrically connected with motor 7-21 by frequency converter.Also comprise feed screw nut's auxiliary driving fill head crossbeam elevation and subsidence regulating device 8, described elevation and subsidence regulating device 8, comprise 4 root post 8-8 with frame 2 fixed connections, be packed in the top sealing plate 8-9 on 4 root post 8-8 tops, be the sliding panel 8-10 of axis hole bearing fit with 4 root post 8-8, nut 8-11 with sliding panel 8-10 fixed connection, be located at the motor 8-12 of top sealing plate 8-9 end face, one end go out coaxial the connection with motor 8-12 and the other end and nut 8-11 twist close equipped screw mandrel 8-13 and with the rotary encoder 8-14 of motor 8-12 shaft attaching; Sliding panel 8-10 and fill head crossbeam 4 connect; Rotary encoder 8-14 is electrically connected with the PLC Programmable Logic Controller of electric controller 1, and described PLC Programmable Logic Controller is electrically connected with motor 8-12 by frequency converter.In addition.Other is all as one of specific embodiment.
The sticking body material can effect of the utility model first sample is gratifying.Compared with the prior art, its can production efficiency can improve 40%, and the packing materials quality meets or exceeds industry standard, save recruitment more than 50%, and it is to the adjustment of filling measurement, can directly set on the touch-screen of electric controller 1, thereby save the adjustment time and alleviated labour intensity.
Claims (6)
1, a kind of piston type bottle placer, comprise electric controller (1), frame (2), be bearing in body feed tank (3) and fill head crossbeam (4) on the frame (2), be bearing in several fill head (5) on the fill head crossbeam (4), piston type material metering controller (6) with fill head (5) configuration, comprise power output rod hoisting cross beam (7-1) and be packed on the described hoisting cross beam (7-1) and with the piston type material metering controller drives device (7) of the piston rod bonded assembly power output rod (7-2) of piston type material control device (6), packing container feedway (9) with being packed on the frame (2) is characterized in that: also comprise pneumatic/electromagnetism three-way change-over valve (10); Described three-way change-over valve (10) is located on piston type material metering controller (6) and body feed tank (3) the bonded assembly pipeline; Fill head (5) is connected with the 3rd interface tube pipeline of described three-way change-over valve (10); Described three-way change-over valve (10) is electrically connected with the PLC Programmable Logic Controller of electric controller (1);
2, piston type bottle placer according to claim 1 is characterized in that: described material metering controller drives device (7) is feed screw nut's assistant drive device; Described feed screw nut's assistant drive device (7), comprise the motor (7-3) that is located in the frame (2), with motor (7-3) coaxial bonded assembly transmission commutator (7-4), with transmission commutator (7-4) power take-off shaft bonded assembly screw mandrel (7-5), with the nut (7-6) of screw mandrel (7-5) coupling, rotary encoder (7-7) with the attaching of motor (7-3) shaft, with the upper limit sensor (7-8) of frame (2) fixation attaching and lower limit sensor (7-9) and the left and right pillar (7-10) that all connects with frame (2) up and down; Described nut (7-6) connects with power output rod hoisting cross beam (7-1), and the top of screw mandrel (7-5) and frame (2) are moving to be connect; Power output rod hoisting cross beam (7-1) by with the left and right sides sliding sleeve (7-11) of its connection, slide equipped with left and right pillar (7-10); Rotary encoder (7-7), upper limit sensor (7-8) and lower limit sensor (7-9), the PLC Programmable Logic Controller with electric controller (1) is electrically connected respectively; Described PLC Programmable Logic Controller is electrically connected with motor (7-3) by frequency converter.
3, piston type bottle placer according to claim 1 is characterized in that: described material metering controller drives device (7) is the chain-driving actuating device; Described chain-driving actuating device (7), comprise the motor (7-21) that is located in the frame (2), left and right sides drive sprocket (7-22) with motor (7-21) shaft two ends fixed connection, the left and right sides driven sprocket (7-23) that is dynamically connected with frame (2), respectively with left and right sides drive sprocket (7-22) and the equipped left and right sides driving chain (7-24) of left and right sides driven sprocket (7-23), the left and right sides sliding sleeve (7-25) that installs with power output rod hoisting cross beam (7-1), two ends respectively with frame (2) left and right pillar of fixed connection (7-26) up and down, respectively with the upper limit sensor (7-27) and the lower limit sensor (7-28) of frame (2) fixation attaching, with the rotary encoder (7-29) of motor (7-21) shaft attaching; Described left and right sides driving chain (7-24) by chain fixed block (7-30), connects with power output rod hoisting cross beam (7-1) respectively; Left and right sides sliding sleeve (7-25) slides equipped with left and right pillar (7-26); Upper limit sensor (7-27), lower limit sensor (7-28) and rotary encoder (7-29), the PLC Programmable Logic Controller with electric controller (1) is electrically connected respectively; Described PLC Programmable Logic Controller is electrically connected with motor (7-21) by frequency converter.
4, according to claim 1 or 2 or 3 described piston type bottle placers, it is characterized in that: also comprise being used for regulating the fill head height to adapt to the fill head crossbeam elevation and subsidence regulating device (8) of different size packing container.
5, piston type bottle placer according to claim 4 is characterized in that: described fill head crossbeam elevation and subsidence regulating device (8) is the Pneumatic elevation control apparatus; Described pneumatic fill head crossbeam elevation and subsidence regulating device (8), comprise 4 root posts (8-1) with frame (2) fixed connection, the lower skateboard (8-2) and the upper slide (8-3) that are the axis hole bearing fit respectively with 4 root posts (8-1), top sealing plate (8-4) with 4 root posts (8-1) top fixed connection, with the vertically arranged cylinder assembly of lower skateboard (8-2) fixed connection (8-5), the top fixed connection has the screw mandrel (8-7) of handwheel (8-6); The piston rod of described cylinder assembly (8-5) is connected with upper slide (8-3); Screw mandrel (8-7) rotates with top sealing plate (84) and connects, and the lower end of screw mandrel (8-7) is threaded with lower skateboard (8-2); Upper slide (8-3) connects with fill head crossbeam (4); The electromagnetic valve of cylinder assembly (8-5) pipeline is electrically connected with the PLC Programmable Logic Controller of electric controller (1).
6, piston type bottle placer according to claim 4 is characterized in that: described fill head crossbeam elevation and subsidence regulating device (8) is feed screw nut's auxiliary driving elevation and subsidence regulating device; Described feed screw nut's auxiliary driving fill head crossbeam elevation and subsidence regulating device (8), comprise 4 root posts (8-8) with frame (2) fixed connection, be packed in the top sealing plate (8-9) on 4 root posts (8-8) top, be the sliding panel (8-10) of axis hole bearing fit with 4 root posts (8-8), nut (8-11) with sliding panel (8-10) fixed connection, be located at the motor (8-12) of top sealing plate (8-9) end face, one end with motor (8-12) the coaxial connection other end and nut (8-11) twist close equipped screw mandrel (8-13) and with the rotary encoder (8-14) of motor (8-12) shaft attaching; Sliding panel (8-10) connects with fill head crossbeam (4); Rotary encoder (8-14) is electrically connected with the PLC Programmable Logic Controller of electric controller (1); Described PLC Programmable Logic Controller is electrically connected with motor (8-12) by frequency converter.
Priority Applications (1)
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CNU2007200411409U CN201102887Y (en) | 2007-07-31 | 2007-07-31 | Piston type racking machine |
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CNU2007200411409U CN201102887Y (en) | 2007-07-31 | 2007-07-31 | Piston type racking machine |
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CNU2007200411409U Expired - Lifetime CN201102887Y (en) | 2007-07-31 | 2007-07-31 | Piston type racking machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102328754A (en) * | 2011-07-06 | 2012-01-25 | 蚌埠市周氏蜂业有限责任公司 | Automatic honey dividing and filling device |
CN102633006A (en) * | 2012-04-27 | 2012-08-15 | 北京赛升药业股份有限公司 | High-viscosity liquid precise subpackaging device |
CN107600471A (en) * | 2017-08-21 | 2018-01-19 | 苏州首达机械有限公司 | A kind of high-precision Intelligent liquid filling machine |
CN108046194A (en) * | 2017-12-22 | 2018-05-18 | 东阿阿胶股份有限公司 | A kind of servo bottle placer for sticky material |
CN110407147A (en) * | 2019-08-26 | 2019-11-05 | 贵州大学 | A kind of passion fruit fruit juice filling mechanism |
CN118206063A (en) * | 2024-05-21 | 2024-06-18 | 成都华誉博能油气装备工程技术有限公司 | Industrial oil filling device |
-
2007
- 2007-07-31 CN CNU2007200411409U patent/CN201102887Y/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102328754A (en) * | 2011-07-06 | 2012-01-25 | 蚌埠市周氏蜂业有限责任公司 | Automatic honey dividing and filling device |
CN102633006A (en) * | 2012-04-27 | 2012-08-15 | 北京赛升药业股份有限公司 | High-viscosity liquid precise subpackaging device |
CN102633006B (en) * | 2012-04-27 | 2014-12-17 | 北京赛升药业股份有限公司 | High-viscosity liquid precise subpackaging device |
CN107600471A (en) * | 2017-08-21 | 2018-01-19 | 苏州首达机械有限公司 | A kind of high-precision Intelligent liquid filling machine |
CN108046194A (en) * | 2017-12-22 | 2018-05-18 | 东阿阿胶股份有限公司 | A kind of servo bottle placer for sticky material |
CN110407147A (en) * | 2019-08-26 | 2019-11-05 | 贵州大学 | A kind of passion fruit fruit juice filling mechanism |
CN118206063A (en) * | 2024-05-21 | 2024-06-18 | 成都华誉博能油气装备工程技术有限公司 | Industrial oil filling device |
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Granted publication date: 20080820 |