CN203526960U - Bi-directionally shearing butt welding device - Google Patents
Bi-directionally shearing butt welding device Download PDFInfo
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- CN203526960U CN203526960U CN201320684860.2U CN201320684860U CN203526960U CN 203526960 U CN203526960 U CN 203526960U CN 201320684860 U CN201320684860 U CN 201320684860U CN 203526960 U CN203526960 U CN 203526960U
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- 238000003466 welding Methods 0.000 title claims abstract description 88
- 238000010008 shearing Methods 0.000 title abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims description 32
- 238000003032 molecular docking Methods 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses a bi-directionally shearing butt welding device and belongs to the welding devices. The bi-directionally shearing butt welding device comprises shearing mechanisms and a welding mechanism which are installed on a connecting platform; the number of the shearing mechanisms is two; the shearing mechanisms which are arranged at two ends of the welding mechanism are used for shearing materials and conveying the material to the welding mechanism to be welded. According to the bi-directionally shearing butt welding device, the materials can directly enter into the welding mechanism to be welded under the function of a guiding platform after being sheared according to the preset size through the shearing mechanisms due to the fact that the shearing mechanisms are arranged at two ends of the welding mechanism, so that the automation degree of the welding device is effectively improved, the welding efficiency of the device is improved due to the fact that the materials are sheared simultaneously at the two ends and then performed welding, and collaborative operation of the mechanisms of the device can be logically controlled through a PLC (Programmable Logic Controller). Meanwhile the bi-directionally shearing butt welding device is simple in structure, applicable to shear and weld of various materials and wide in application range.
Description
Technical field
The utility model relates to a kind of welder, and in particular, the utility model relates generally to a kind of docking welding equipment of double direction shear.
Background technology
Welding is the material (of the same race or xenogenesis) of welded piece, by heating or pressurizeing or both and use, and with or without packing material, the material that makes workpiece reaches interatomic combination and forms the technical process of permanent connection; At present, existing automatic soldering device needs in advance that material cutting to be welded is complete, and then utilize equipment to weld, thereby the equipment occupation space of shearing, welding material is larger, equipment degree of integration is not high, and affect the automated job of equipment, thereby be necessary to do further improvement for existing automatic welding equipment structure.
Utility model content
One of the purpose of this utility model is for above-mentioned deficiency, a kind of docking welding equipment of double direction shear is provided, with expectation, solve welding equipment degree of integration of the prior art low, take up room large, and the automated job function of equipment is failed the technical problems such as effectively performance.
For solving above-mentioned technical problem, the utility model by the following technical solutions:
The docking welding equipment of a kind of double direction shear provided by the utility model, comprise cutting mechanism and welding mechanism, described cutting mechanism and welding mechanism are installed on connecting platform, described cutting mechanism is two, and be placed in respectively the two ends of welding mechanism, for being welded delivering to welding mechanism after material cutting by cutting mechanism; Described welding mechanism comprises centralising device and welder, described welder is arranged on connecting platform by the first mounting rail, and it comprises welding head and movable block, described welding head is arranged on movable block, for vertically moving, be toward or away from the pad of welder on movable block; Described centralising device is arranged on connecting platform by the second mounting rail, and it comprises expansion link, described expansion link is movably arranged on the second mounting rail, and the output of expansion link is also flexibly connected with centering piece, for the pad that is driven centering piece promotion material to be moved to welder by expansion link, aim at; The side of described the first mounting rail and the second mounting rail is also provided with the material hold-down mechanism cooperatively interacting.
As preferably, further technical scheme is: the pad of described welder is provided with cooling gasket, and described cooling gasket is also arranged on connecting platform.
Further technical scheme is: described centralising device comprises two expansion links, and the output of described two expansion links is flexibly connected with two centering pieces respectively, for the material on butt welding contact, carries out twice successively aligning.
Further technical scheme is: described material hold-down mechanism is key end finger, described key end finger is two groups, and by line shaft, be movably arranged on the first mounting rail and the second mounting rail respectively, described two groups of key end fingers are connected with the output power of cylinder separately respectively.
Further technical scheme is: in described welding equipment, also comprise guide table, described guide table is also two, and be connected with the connecting platform of two cutting mechanism ends respectively, described guide table flushes with connecting platform, and the top of guide table is also provided with bootstrap block and the directive wheel of bell mouth shape, for material is guided on cutting mechanism and sheared.
Further technical scheme is: described directive wheel is the symmetrical top that is arranged on guide table, for turning in the same direction convey materials.
Further technical scheme is: described cutting mechanism comprises bracing frame, hydraulic cylinder, upper tool post and lower slide, support frame as described above is arranged on connecting platform, and hydraulic cylinder and upper tool post are installed on bracing frame, the output of described hydraulic cylinder is connected with upper tool post power, cutter is also installed on described upper tool post, described lower slide is arranged on connecting platform, and on lower slide, bottom knife is also installed, and described bottom knife is corresponding with cutter.
Further technical scheme is: described lower slide is the connecting platform that is arranged on of drawer type, for adjust the gap between bottom knife and cutter by drawer-type structure.
Compared with prior art, one of the beneficial effects of the utility model are: by cutting mechanism being arranged on to the two ends of welding mechanism, make the material can be after being sheared mechanism and shearing according to preliminary dimension, under the effect of guide table, directly entering welding mechanism welds again, effectively promote the automaticity of welding equipment, and shear material by two ends simultaneously, weld again the welding efficiency that has also improved equipment, and can to the work compound of each mechanism in equipment, carry out logic control by PLC controller; In welding mechanism, material is carried out to twice centering in addition and also effectively promoted the accuracy that material welds, reduce the situation that material welding is scrapped, the device structure of the docking of a kind of double direction shear provided by the utility model welding is simultaneously simple, and be applicable to various materials to shear and weld, range of application is wide.
Accompanying drawing explanation
Fig. 1 is for the overall structure schematic diagram of an embodiment of the utility model is described;
Fig. 2 is for the welding mechanism schematic diagram of another embodiment of the utility model is described;
Fig. 3 is for another embodiment welding mechanism centering first view of the utility model is described;
Fig. 4 is for another embodiment welding mechanism centering second view of the utility model is described;
Fig. 5 is for the structural representation of another embodiment guide table of the utility model is described;
Fig. 6 is for the structural representation of another embodiment cutting mechanism of the utility model is described;
In figure, 1 is that cutting mechanism, 11 is that bracing frame, 12 is that hydraulic cylinder, 13 is that upper tool post, 14 is that lower slide, 15 is that cutter, 16 is that bottom knife, 2 is that welding mechanism, 21 is that centralising device, 211 is that expansion link, 212 is that centering piece, 22 is that welder, 23 is that the first mounting rail, 24 is that welding head, 25 is that movable block, 26 is that the second mounting rail, 27 is that cooling gasket, 28 is that key end finger, 29 is that cylinder, 3 is that connecting platform, 4 is that guide table, 41 is that bootstrap block, 42 is directive wheel.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further elaborated.
Shown in figure 1, the docking welding equipment that an embodiment of the present utility model is a kind of double direction shear, this welding equipment comprises cutting mechanism 1 and welding mechanism 2, described cutting mechanism 1 is installed on connecting platform 3 with welding mechanism 2, described cutting mechanism 1 is two, and be placed in respectively the two ends of welding mechanism 2, for being welded delivering to welding mechanism 2 after material cutting by cutting mechanism 1;
In conjunction with reference to shown in figure 2, in the present embodiment, in welding mechanism 2, should comprise centralising device 21 and welder 22, wherein welder 22 is arranged on connecting platform 3 by the first mounting rail 23, and it comprises welding head 24 and movable block 25, described welding head 24 is arranged on movable block 25, for vertically moving on movable block 25, is toward or away from the pad of welder 22; Centralising device 21 is arranged on connecting platform 3 by the second mounting rail 26, and it comprises expansion link 211, described expansion link 211 is movably arranged on the second mounting rail 26, and the output of expansion link 211 is also flexibly connected with centering piece 212, for the pad that is driven centering piece 212 promotion materials to be moved to welder 22 by expansion link 211, aim at; Meanwhile, the side of aforementioned the first mounting rail 23 and the second mounting rail 26 is also provided with the material hold-down mechanism cooperatively interacting.
In the present embodiment, by cutting mechanism 1 being arranged on to the two ends of welding mechanism 2, make the material can be after being sheared mechanism 1 and shearing according to preliminary dimension, directly enter in welding mechanism 2 and weld again, effectively promote the automaticity of welding equipment, and shear material by two ends simultaneously, weld again the welding efficiency that has also improved equipment.
Shown in figure 3 and Fig. 4, an embodiment who is more preferably for technical solution problem at the utility model, inventor also finds in test, as can not be made accurate centering on the pad of material at above-mentioned welding equipment before welding, by the scrappage that directly affects material and weld, structure to this inventor's butt welding machine structure 2 is improved, be specially the expansion link 211 in above-mentioned centralising device 21 is increased to two, and the output of two expansion links 211 is flexibly connected with two centering pieces 212 respectively, under such mechanism, make welding mechanism 2 before welding by welding head 24, first by double aligning displacement, material is moved on the pad of welding equipment smoothly.
Further, for preventing the excess Temperature of above-mentioned pad when welding, also can on connecting platform 3 corresponding to pad, set up cooling gasket 27.
As Fig. 3 and illustrated in fig. 4, according to another embodiment of the present utility model, inventor is also for preventing that material welding is subjected to displacement time, and auxiliary centering piece promotion material carries out centering displacement in the process of centralising device 21 centerings, preferably adopt key end finger 28 as above-mentioned material hold-down mechanism, be about to key end finger 28 and be set to two groups, and by line shaft, be movably arranged on the first mounting rail 23 and the second mounting rail 26 respectively, meanwhile, aforesaid two groups of key end fingers 28 are also connected with the output power of cylinder 29 separately respectively.
In use procedure, material after first first expansion link 211 promotes to shear is to pad displacement, now the key end finger 28 of a corresponding side upwards lifts, after the key end finger 28 of material near opposite side, centering displacement for the first time finishes, and then second expansion link 211 starts to promote material, after promotion puts in place, two key end fingers 28 all put down and push down material, thereby complete centering displacement for the second time, to guarantee that part that two sections of materials contact is just in time on above-mentioned pad, in practical application, cylinder and expansion link all can be controlled by PLC Programmable Logic Controller.
Shown in figure 1 and Fig. 5, another embodiment being more preferably for technical solution problem at the utility model, for promoting the automation characteristic of welding equipment, guarantees that material can enter cutting mechanism 1 endlessly and welding mechanism 2 is sheared and welding; Also can in welding equipment, set up guide table 4, guide table 4 is also set to two simultaneously, and be connected with the connecting platform 3 of two cutting mechanism 1 ends respectively, and guide table 4 is flushed with connecting platform 3; Above guide table 4, set up again the bootstrap block 41 and directive wheel 42 of bell mouth shape, for material is guided on cutting mechanism 1 and sheared.More preferably, above-mentioned directive wheel 42 is to the symmetrical top that is arranged on guide table 4, for turning in the same direction convey materials, such structure can be delivered to welding equipment by steel plate and weld.
Shown in figure 6, in another embodiment of the present utility model, inventor is with reference to prior art, also above-mentioned cutting mechanism 1 is improved, be specially bracing frame 11 is at least set in cutting mechanism 1, hydraulic cylinder 12, upper tool post 13 and lower slide 14, and bracing frame 11 is arranged on to connecting platform 3, and hydraulic cylinder 12 is installed on bracing frame 11 with upper tool post 13, the output of described hydraulic cylinder 12 is connected with upper tool post 13 power, on described upper tool post 13, cutter 15 is also installed, described lower slide 14 is arranged on connecting platform 3, and bottom knife 16 is also installed on lower slide 14, described bottom knife 16 is corresponding with cutter 15.
Further, for adapting to different materials, the structure that cutting mechanism is more preferably is arranged on connecting platform 3 for what above-mentioned lower slide 14 is to drawer type, for adjusting the gap between bottom knife 16 and cutter 15 by drawer-type structure, by this gap, can guarantee that the steel plate of different-thickness can shear out concordant edge.
The above-mentioned a plurality of embodiment of the utility model in actual applications, for guaranteeing the work compound cooperation each other of each mechanism, preferably adopt PLC programmable logic controller (PLC) to control it, by the control program pre-setting, make each mechanism in welding equipment carry out corresponding operation, guarantee trouble-free operation and the actual production efficiency thereof of equipment.
" embodiment " that spoken of in this manual, " another embodiment ", " embodiment ", etc., refer to specific features, structure or the feature in conjunction with this embodiment, described and be included at least one embodiment that the application's generality describes.In description, a plurality of local appearance statement of the same race is not necessarily to refer to same embodiment.Furthermore, while describing a specific features, structure or feature in conjunction with arbitrary embodiment, what advocate is in conjunction with other embodiment, to realize this feature, structure or feature also to drop in scope of the present utility model.
Although the utility model is described with reference to a plurality of explanatory embodiment of the present utility model here, but, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and within embodiment will drop on the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to the building block of subject combination layout and/or layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes will be also obvious.
Claims (8)
1. the docking welding equipment of a double direction shear, comprise cutting mechanism (1) and welding mechanism (2), described cutting mechanism (1) is installed on connecting platform (3) with welding mechanism (2), it is characterized in that: described cutting mechanism (1) is two, and be placed in respectively the two ends of welding mechanism (2), for being welded delivering to welding mechanism (2) after material cutting by cutting mechanism (1);
Described welding mechanism (2) comprises centralising device (21) and welder (22), described welder (22) is arranged on connecting platform (3) by the first mounting rail (23), and it comprises welding head (24) and movable block (25), described welding head (24) is arranged on movable block (25), for vertically moving, be toward or away from the pad of welder (22) on movable block (25); Described centralising device (21) is arranged on connecting platform (3) by the second mounting rail (26), and it comprises expansion link (211), described expansion link (211) is movably arranged on the second mounting rail (26), and the output of expansion link (211) is also flexibly connected with centering piece (212), for driven centering piece (212) to promote the pad aligning that material is moved to welder (22) by expansion link (211);
Described the first mounting rail (23) is also provided with the side of the second mounting rail (26) the material hold-down mechanism cooperatively interacting.
2. the docking welding equipment of double direction shear according to claim 1, is characterized in that: the pad of described welder (22) is provided with cooling gasket (27), and described cooling gasket (27) is also arranged on connecting platform (3).
3. the docking welding equipment of double direction shear according to claim 1, it is characterized in that: described centralising device (21) comprises two expansion links (211), the output of described two expansion links (211) is flexibly connected with two centering pieces (212) respectively, for the material on butt welding contact, carries out twice successively aligning.
4. according to the docking welding equipment of the double direction shear described in claim 1 or 3, it is characterized in that: described material hold-down mechanism is key end finger (28), described key end finger (28) is two groups, and it is upper to be movably arranged on the first mounting rail (23) and the second mounting rail (26) by line shaft respectively, described two groups of key end fingers (28) are connected with the output power of cylinder (29) separately respectively.
5. the docking welding equipment of double direction shear according to claim 1, it is characterized in that: in described welding equipment, also comprise guide table (4), described guide table (4) is also two, and be connected with the connecting platform (3) of two cutting mechanisms (1) end respectively, described guide table (4) flushes with connecting platform (3), and the top of guide table (4) is also provided with the bootstrap block (41) and directive wheel (42) of bell mouth shape, for material being guided on cutting mechanism (1), shears.
6. the docking welding equipment of double direction shear according to claim 5, is characterized in that: described directive wheel (42) is the symmetrical top that is arranged on guide table (4), for turning in the same direction convey materials.
7. the docking welding equipment of double direction shear according to claim 1, it is characterized in that: described cutting mechanism (1) comprises bracing frame (11), hydraulic cylinder (12), upper tool post (13) and lower slide (14), support frame as described above (11) is arranged on connecting platform (3), and hydraulic cylinder (12) is installed on bracing frame (11) with upper tool post (13), the output of described hydraulic cylinder (12) is connected with upper tool post (13) power, cutter (15) is also installed on described upper tool post (13), described lower slide (14) is arranged on connecting platform (3), and bottom knife (16) is also installed on lower slide (14), described bottom knife (16) is corresponding with cutter (15).
8. the docking welding equipment of double direction shear according to claim 7, it is characterized in that: what described lower slide (14) was drawer type is arranged on connecting platform (3), for adjust the gap between bottom knife (16) and cutter (15) by drawer-type structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320684860.2U CN203526960U (en) | 2013-10-31 | 2013-10-31 | Bi-directionally shearing butt welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320684860.2U CN203526960U (en) | 2013-10-31 | 2013-10-31 | Bi-directionally shearing butt welding device |
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| Publication Number | Publication Date |
|---|---|
| CN203526960U true CN203526960U (en) | 2014-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320684860.2U Expired - Lifetime CN203526960U (en) | 2013-10-31 | 2013-10-31 | Bi-directionally shearing butt welding device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436681A (en) * | 2016-01-13 | 2016-03-30 | 成都焊研科技有限责任公司 | Fully-automatic narrow lap electric-resistance seam-welding machine for thin plates |
| CN106756709A (en) * | 2017-03-28 | 2017-05-31 | 海盐哈特惠机械五金制品有限公司 | A kind of production technology and equipments of heat zinc coating plate |
| CN107717476A (en) * | 2017-11-27 | 2018-02-23 | 中冶南方工程技术有限公司 | A kind of new pattern laser arc hybrid welding machine |
| CN108519295A (en) * | 2018-04-11 | 2018-09-11 | 西华大学 | Variable-parameter shear type metal material abrasion experiment platform |
-
2013
- 2013-10-31 CN CN201320684860.2U patent/CN203526960U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436681A (en) * | 2016-01-13 | 2016-03-30 | 成都焊研科技有限责任公司 | Fully-automatic narrow lap electric-resistance seam-welding machine for thin plates |
| CN105436681B (en) * | 2016-01-13 | 2018-05-25 | 成都焊研科技有限责任公司 | Thin plate full-automatic narrow overlap resistance seam welder |
| CN106756709A (en) * | 2017-03-28 | 2017-05-31 | 海盐哈特惠机械五金制品有限公司 | A kind of production technology and equipments of heat zinc coating plate |
| CN106756709B (en) * | 2017-03-28 | 2019-06-21 | 海盐创通技术服务有限公司 | A kind of production technology of heat zinc coating plate |
| CN107717476A (en) * | 2017-11-27 | 2018-02-23 | 中冶南方工程技术有限公司 | A kind of new pattern laser arc hybrid welding machine |
| CN108519295A (en) * | 2018-04-11 | 2018-09-11 | 西华大学 | Variable-parameter shear type metal material abrasion experiment platform |
| CN108519295B (en) * | 2018-04-11 | 2023-10-03 | 西华大学 | Variable parameter shearing type metal material abrasion experiment platform |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140409 |
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| CX01 | Expiry of patent term |