CN203621899U - Machining equipment of structural parts of cooling towers - Google Patents
Machining equipment of structural parts of cooling towers Download PDFInfo
- Publication number
- CN203621899U CN203621899U CN201320759092.2U CN201320759092U CN203621899U CN 203621899 U CN203621899 U CN 203621899U CN 201320759092 U CN201320759092 U CN 201320759092U CN 203621899 U CN203621899 U CN 203621899U
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- roll shape
- punching
- cooling tower
- green body
- tower structure
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Abstract
Machining equipment of structural parts of cooling towers comprises a rack, a forming device, a punching device and a welding device. The forming device comprises a feeding machine, a roll shape machine and a cut-off mechanism. The punching device comprises a plurality of punching machines. The welding device comprises a welding gun and a welding gun control part. The roll shape machine is used for enabling strip steel conveyed by the feeding machine to be made into rough blank roll-shaped parts. The cut-off mechanism is used for cutting each rough blank roll-shaped part into a plurality of sections according to a preset length. Each punching machine comprises a punch press main body, a hydraulic cylinder and a punching die. Each punching die is used for punching holes in the rough blank roll-shaped parts under the action of the corresponding hydraulic cylinder. The welding gun is used for conducting sealing welding on the punched rough blank roll-shaped parts so as to form the structural parts of the cooling towers. According to the machining equipment of the structural parts of the cooling towers, the whole process is finished on the same equipment, the phenomena that tailings are left and drilling missing occurs are avoided, and labor intensity is reduced.
Description
Technical field
The utility model relates to a kind of cooling tower structure part process equipment.
Background technology
The production process of cooling tower structure part generally comprises sawing sheet, punching and three steps of solder up at present.Sawing sheet is generally after the machine-shaping of length material, to be broken into some sections, but tends to stay tailing in sawing sheet process, causes the wasting of resources.
Existing roll shape steel screw connecting hole adopts drilling machine and punch press processing more.Adopt drilling machine to add man-hour, easily bore partially, leak and bore.In addition, because roll shape steel wall is thin, easy swaging clamp when boring.Adopt punch press to add man-hour, in the time having multiple holes and pitch-row larger on roll shape steel the same face, want multiple working procedure just can complete porose processing, multiple bearing makes the position dimension error in hole large, and efficiency is slow.
Existing cooling tower roll shape steel seal welding adopts manual welding more, craftsmanship is required high, easily goes out not prison welding solid, be partially welded etc., and labour intensity is large, and production efficiency is low.
Utility model content
For the deficiencies in the prior art, the purpose of this utility model is intended to provide a kind of can complete the process equipment that cooling tower structure part is processed to finished product by raw material automatically.
For achieving the above object, the utility model adopts following technical scheme:
A kind of cooling tower structure part process equipment, it comprises frame, is arranged at shaped device, hole punched device and welder in frame.Shaped device comprises for the feeder of conveyer belt steel, roll shape machine and shut-off mechanism.Hole punched device comprises some spaced stamping machines.Welder comprises welding gun and welding gun control piece.Roll shape machine is arranged between feeder and shut-off mechanism, is processed into crude green body roll shape part for the band steel that feeder is transmitted.Shut-off mechanism is for cutting into some sections by preset length by crude green body roll shape part.Each stamping machine comprises punch press main body, is arranged at hydraulic cylinder and the perforating die of punch press main body opposite end.Perforating die carries out punching to crude green body roll shape part under the effect of hydraulic cylinder.Welding gun is connected with this welding gun control piece for punching crude green body roll shape part being carried out to seal welding and forms cooling tower structure part.
Frame comprises the board for installation forming device, and the end face of this board is relatively set with two the first guide rails, and this roll shape machine comprises some shaping rollers and the driving mechanism for driving some shaping rollers to roll; Some shaping rollers are along being located at the relative both sides of frame perpendicular to the bearing of trend space-stop rack of the first guide rail, and band steel moves and presses and grind under some shaping rollers along the first guide rail.
Frame comprises the support for hole punched device is installed, and the both sides that this support is relative are provided with two the second guide rails, and this support arranges tooth bar along the side that is parallel to two the second guide rail bearing of trends; This punch press main body is installed on two the second guide rails, and its bottom is provided with the regulating wheel engaging with tooth bar.
Perforating die comprises patrix and the counterdie relative with patrix, and patrix is connected with the piston rod of hydraulic cylinder by fixed head, and can under the effect of hydraulic cylinder, move around with respect to counterdie.
Frame comprises the pedestal for welder is installed, and one end of this pedestal is provided with support frame; This welding mechanism comprises screw rod transmission part, actuator and welding circuit plate; Welding gun control piece is connected with screw rod transmission part, and actuator is used for driving screw rod transmission part to move to drive welding gun control piece to move by preset direction with respect to punching crude green body roll shape part; Welding circuit plate is arranged on support frame, for the sealing steel plate supporting with punching crude green body roll shape part welds.
Welder comprises clamping element and for driving clamping element edge perpendicular to the clamping actuator that punching crude green body roll shape part direction is stretched back and forth, this clamping element is arranged at respectively with welding gun the two ends that the part of punching roll shape is relative.
The cross section of cooling tower structure part is U font.
Perforating die carries out punching to crude green body roll shape part diapire and sidewall under the effect of hydraulic cylinder.
In the utility model, cooling tower structure part process equipment comprises the shaped device with steel machine-shaping, hole punched device to the punching of crude green body roll shape part and porose crude green body roll shape part is carried out to the welder of seal welding.Wherein, shaped device can cut off crude green body roll shape part by default length after machining with steel, and whole process completes on same machine, thereby avoids staying tailing, causes waste of material.Hole punched device is quantity and many stamping machines of position grouping of punching as required, and crude green body roll shape part the same face is once completed to combination punching processing.So, the position stability on the roll shape part after processing between Kong Yukong, avoids the phenomenon of Lou boring.Welder adopts the crude green body roll shape part after punching is sealed to automatic welding, and firm welding, to the un-skilled requirement of workman, reduces labour intensity.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of shaped device in cooling tower structure part process equipment in the utility model preferred embodiments.
Fig. 2 is the schematic diagram of the crude green body roll shape part that machines through shaped device shown in Fig. 1.
Fig. 3 is the schematic diagram of a direction of hole punched device in cooling tower structure part process equipment in the utility model preferred embodiments.
Fig. 4 is the schematic diagram of another direction of hole punched device in the process equipment of cooling tower structure part shown in Fig. 3.
Fig. 5 is the schematic diagram of the porose crude green body roll shape part that shown in Fig. 3, hole punched device machines.
Fig. 6 is the schematic diagram of a direction of welder in cooling tower structure part process equipment in the utility model preferred embodiments.
Fig. 7 is the schematic diagram of another direction of welder in the process equipment of cooling tower structure part shown in Fig. 6.
Fig. 8 is the intention of the cooling tower structure part that shown in Fig. 6, welder machines.
Wherein: 100, cooling tower structure part process equipment; 90, band steel; 91, crude green body roll shape part; 92, porose crude green body roll shape part; 93, cooling tower structure part; 10, shaped device; 11, feeder; 12, roll shape machine; 13, controlling organization; 14, shut-off mechanism; 15, bracing frame; 121, board; 123, the first guide rail; 125, shaping roller; 50, hole punched device; 51, support; 510, tooth bar; 53, the second guide rail; 55, stamping machine; 550, punch press main body; 551, regulating wheel; 552, hydraulic cylinder; 554, perforating die; 556, patrix; 557, fixed head; 558, counterdie; 70, welder; 71, pedestal; 710, support frame; 73, clamp mechanism; 730, platform; 732, clamping element; 734, clamp actuator; 75, welding mechanism; 750, welding gun control piece; 752, welding gun; 754, screw rod transmission part; 756, actuator; 758, welding circuit plate; 77, controller.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the utility model is described further:
Refer to Fig. 1 to Fig. 7, the utility model relates to a kind of for being processed into the cooling tower structure part process equipment 100 of cooling tower structure part 93 with steel 90.The cooling tower structure part process equipment 100 of this preferred embodiments comprises frame, shaped device 10, hole punched device 50 and welder 70.In the present embodiment, frame comprises separate for the board 121 of installation forming device 10, for the support 51 of hole punched device 50 being installed and for the pedestal 71 of welder 70 is installed.Shaped device 10 is for being shaped into crude green body roll shape part 91 by 90 processing of band steel.Hole punched device 50 obtains porose crude green body roll shape part 92 for crude green body roll shape part 91 being combined to punching processing.Welder 70 obtains cooling tower structure part 93 for porose crude green body roll shape part 92 is carried out to seal welding.
Below in conjunction with each accompanying drawing, independently concrete structure and the operation principle of shaped device 10, hole punched device 50 and welder 70 are elaborated to each.
Please, again referring to Fig. 1 and Fig. 2, shaped device 10 comprises board 121, feeder 11, roll shape machine 12, controlling organization 13, shut-off mechanism 14 and bracing frame 15.Board 121 is cuboid frame shape substantially, for supporting whole shaped device 10.Article two, the first guide rail 123 is relatively arranged on the both sides of board 121 length directions, moves along planned orbit for pilot tape steel 90.Feeder 11 is for receiving coiled strip steel 90 and band steel 90 being sent in roll shape machine 12 continuously.Roll shape machine 12 comprises some shaping rollers 125 and driving mechanism (not shown).Some shaping rollers 125 are located between the dual-side that board 121 is relative and with the table top of board 121 and are kept certain intervals along the bearing of trend space-stop rack of the first guide rail 123.Controlling organization 13 moves for operate the whole shaped device 10 of control according to user.Shut-off mechanism 14 is arranged between roll shape machine 12 and bracing frame 15, for cutting off crude green body roll shape part 91 by preset length under the control at controlling organization 13.Particularly, controlling organization 13 is for detection of the length of the crude green body roll shape part 91 of being exported by roll shape machine 12, and in the time that the length of the crude green body roll shape part 91 of exporting reaches preset value, control feeder 11 and quit work and control shut-off mechanism 14 and cut off crude green body roll shape part 91 with roll shape machine 12.Bracing frame 15 has cut off crude green body roll shape part 91 for supporting.Wherein, the cross section of crude green body roll shape part 91 is U font.
In process, the one end with steel 90 is exported by feeder 11 and is sent continuously some shaping rollers 125 times to along the first guide rail 123.Some shaping rollers 125 are pressed and are ground on band steel 90, will be shaped into reservation shape and be exported away from one end of feeder 11 by board 121 along the first guide rail 123 with steel 90 processing.In the time that crude green body roll shape part 91 length of output are predetermined length, feeder 11 quits work with roll shape machine 12, and controlling organization 13 is controlled shut-off mechanism 14 and cut off crude green body roll shape part 91.
Please in the lump referring to Fig. 3, Fig. 4 and Fig. 5, hole punched device 50 comprises support 51, two the second guide rails 53 and some stamping machines 55.Support 51 is rectangle frame shape, for installing and support the second guide rail 53 and some stamping machines 55.The side of support 51 is provided with the tooth bar 510 that length is suitable with its length.Article two, what the second guide rail 53 was parallel to each other is arranged at the both sides that support 51 is relative.
Each stamping machine 55 comprises punch press main body 550, hydraulic cylinder 552 and perforating die 554.Punch press main body 550 is installed on two the second guide rails 53, and its bottom is provided with the regulating wheel 551 engaging with tooth bar 510.Operating personnel can make corresponding stamping machine 55 move along the second guide rail 53 by rotating regulating wheel 551, thereby to adjust the interval between adjacent two stamping machines 55.Hydraulic cylinder 552 is arranged at respectively the relative two ends of punch press main body 550 with perforating die 554.Wherein, hydraulic cylinder 552 is arranged at the top of punch press main body 550.Perforating die 554 comprises patrix 556 and the counterdie 558 relative with patrix 556.Patrix 556 is connected with the piston rod of hydraulic cylinder 552 by fixed head 557, and it can move around to crude green body roll shape part 91 is carried out punching and obtains porose crude green body roll shape part 92 with respect to counterdie 558 under the effect of hydraulic cylinder 552.
In process, operating personnel are positioned over crude green body roll shape part 91 between patrix 556 and counterdie 558.Step on floor push, the piston rod of hydraulic cylinder 552 stretches out and drives patrix 556 to moving near crude green body roll shape part 91 and diapire and sidewall to crude green body roll shape part 91 carries out punching.After punching completes, hydraulic cylinder 552 drives patrix 556 retraction original positions.So, just can once complete the porous processing of crude green body roll shape part 91 diapires, shorten machining period, reduce staff's labour intensity.
In some other embodiment, hole punched device 50 can be installed many stamping machines 55 according to user's request and move simultaneously, and often the interval between adjacent two stamping machines 55 can be adjusted by corresponding regulating wheel 551, to complete porous processing.
Please refer to Fig. 6, Fig. 7 and Fig. 8, welder 70 comprises pedestal 71, all installs and be supported in clamp mechanism 73, welding mechanism 75 and the controller 77 on pedestal 71.The pedestal 71 frame shape that is substantially rectangle, its one end is provided with support frame 710.Clamp mechanism 73 comprises platform 730, clamping element 732 and clamps actuator 734.Platform 730 is installed on pedestal 71.Clamping element 732 is arranged on platform 730 and can under the effect that clamps actuator 734, moves around with respect to platform 730.In the present embodiment, clamp mechanism 73 comprises two.Clamping actuator 734 is cylinder.
In process, on welding circuit plate 758, add sealing steel plate, porose crude green body roll shape part 92 is positioned on platform 730, and makes the welding ends such as porose crude green body roll shape part 92 be close to the sealing steel plate on welding circuit plate 758.Step on floor push, clamp actuator 734 and stretch out and make clamping element 732 clamp porose crude green body roll shape part 92.After porose crude green body roll shape part 92 clamps, 750 actions of welding gun control piece are stretched out and are made the core wire of welding gun 752 near place to be welded, and while actuator 756 obtains electric, and screw rod transmission part 754 action drives welding guns 752 move by direction initialization.Core wire contacts with porose crude green body roll shape part 92 and forms loop and weld and obtain cooling tower structure part 93.After completing whole welding process, welding gun control piece 750 is retracted, and actuator 756 reverses, and welding gun 752 resets, and clamps actuator 734 and retracts and clamping element 732 is unclamped.In the time that porose crude green body roll shape part 92 other ends are carried out to seal welding, repeat above-mentioned steps, do not repeat them here.
In the utility model, cooling tower structure part process equipment 100 comprises and will be processed into the shaped device 10 of crude green body roll shape part 91, hole punched device 50 to crude green body roll shape part 91 punching processing with steel 90 and porose crude green body roll shape part 92 be carried out to the welder 70 of seal welding.Wherein, shaped device 10 can cut off crude green body roll shape part 91 by default length after machining with steel 90, and whole process completes on same machine, thereby avoids staying tailing, causes waste of material.Hole punched device 50 is quantity and many stamping machines of position grouping 55 of punching as required, crude green body roll shape part 91 the same faces are once completed to combination punching processing and obtain porose crude green body roll shape part 92.So, the position stability on porose crude green body roll shape part 92 between Kong Yukong, avoids the phenomenon of Lou boring.Welder 70 adopts and porose crude green body roll shape part 92 is sealed to automatic welding obtains cooling tower structure part 93, and firm welding, to the un-skilled requirement of workman, reduces labour intensity.
For a person skilled in the art, can be according to technical scheme described above and design, make other various corresponding changes and distortion, and these all changes and distortion all should belong to the protection domain of the utility model claim within.
Claims (8)
1. a cooling tower structure part process equipment, for band steel is processed to form to cooling tower structure part, is characterized in that: comprise frame, be arranged at shaped device, hole punched device and welder in frame; This shaped device comprises for the feeder of conveyer belt steel, roll shape machine and shut-off mechanism, and this hole punched device comprises some spaced stamping machines, and this welder comprises welding gun and welding gun control piece; This roll shape machine is arranged between feeder and shut-off mechanism, is processed into crude green body roll shape part for the band steel that feeder is transmitted, and this shut-off mechanism is for cutting into some sections by preset length by crude green body roll shape part; Each stamping machine comprises punch press main body, is arranged at hydraulic cylinder and the perforating die of punch press main body opposite end, and this perforating die carries out punching to crude green body roll shape part under the effect of hydraulic cylinder; This welding gun is connected with this welding gun control piece for punching crude green body roll shape part being carried out to seal welding and forms cooling tower structure part.
2. cooling tower structure part process equipment as claimed in claim 1, it is characterized in that: this frame comprises the board for installation forming device, the end face of this board is relatively set with two the first guide rails, and this roll shape machine comprises some shaping rollers and the driving mechanism for driving some shaping rollers to roll; Some shaping rollers are along being located at the relative both sides of frame perpendicular to the bearing of trend space-stop rack of the first guide rail, and band steel moves and presses and grind under some shaping rollers along the first guide rail.
3. cooling tower structure part process equipment as claimed in claim 1, it is characterized in that: this frame comprises the support for hole punched device is installed, the both sides that this support is relative are provided with two the second guide rails, and this support arranges tooth bar along the side that is parallel to two the second guide rail bearing of trends; This punch press main body is installed on two the second guide rails, and its bottom is provided with the regulating wheel engaging with tooth bar.
4. cooling tower structure part process equipment as claimed in claim 1, it is characterized in that: this perforating die comprises patrix and the counterdie relative with patrix, patrix is connected with the piston rod of hydraulic cylinder by fixed head, and can under the effect of hydraulic cylinder, move around with respect to counterdie.
5. cooling tower structure part process equipment as claimed in claim 1, is characterized in that: this frame comprises the pedestal for welder is installed, and one end of this pedestal is provided with support frame; This welding mechanism comprises screw rod transmission part, actuator and welding circuit plate; Welding gun control piece is connected with screw rod transmission part, and actuator is used for driving screw rod transmission part to move to drive welding gun control piece to move by preset direction with respect to punching crude green body roll shape part; Welding circuit plate is arranged on support frame, for the sealing steel plate supporting with punching crude green body roll shape part welds.
6. cooling tower structure part process equipment as claimed in claim 1, it is characterized in that: this welder comprises clamping element and for driving clamping element edge perpendicular to the clamping actuator that punching crude green body roll shape part direction is stretched back and forth, this clamping element is arranged at respectively with welding gun the two ends that the part of punching roll shape is relative.
7. cooling tower structure part process equipment as claimed in claim 1, is characterized in that: the cross section of this cooling tower structure part is U font.
8. cooling tower structure part process equipment as claimed in claim 1, is characterized in that: this perforating die carries out punching to crude green body roll shape part diapire and sidewall under the effect of hydraulic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320759092.2U CN203621899U (en) | 2013-11-26 | 2013-11-26 | Machining equipment of structural parts of cooling towers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320759092.2U CN203621899U (en) | 2013-11-26 | 2013-11-26 | Machining equipment of structural parts of cooling towers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203621899U true CN203621899U (en) | 2014-06-04 |
Family
ID=50808417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320759092.2U Withdrawn - After Issue CN203621899U (en) | 2013-11-26 | 2013-11-26 | Machining equipment of structural parts of cooling towers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203621899U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659270A (en) * | 2013-11-26 | 2014-03-26 | 广州览讯科技开发有限公司 | Equipment and process for machining structural components of cooling towers |
| CN116871907A (en) * | 2023-09-01 | 2023-10-13 | 山西天宝集团有限公司 | Processing device and method for wind power flange of land flexible tower barrel |
-
2013
- 2013-11-26 CN CN201320759092.2U patent/CN203621899U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659270A (en) * | 2013-11-26 | 2014-03-26 | 广州览讯科技开发有限公司 | Equipment and process for machining structural components of cooling towers |
| CN103659270B (en) * | 2013-11-26 | 2016-02-24 | 广州览讯科技开发有限公司 | Cooling tower structure part process equipment and processing technology thereof |
| CN116871907A (en) * | 2023-09-01 | 2023-10-13 | 山西天宝集团有限公司 | Processing device and method for wind power flange of land flexible tower barrel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140604 Effective date of abandoning: 20160224 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |