CN203523801U - Tipping paper back-folding detection system of cigarette making and plug assembling machine - Google Patents
Tipping paper back-folding detection system of cigarette making and plug assembling machine Download PDFInfo
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- CN203523801U CN203523801U CN201320516453.0U CN201320516453U CN203523801U CN 203523801 U CN203523801 U CN 203523801U CN 201320516453 U CN201320516453 U CN 201320516453U CN 203523801 U CN203523801 U CN 203523801U
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- light beam
- folding
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Abstract
The utility model discloses a tipping paper back-folding detection system of a cigarette making and plug assembling machine. The tipping paper back-folding detection system comprises at least an optical fiber detector, at least an amplifier, a motor controller, a PLC (programmable logic controller), and a rejection unit, wherein the optical fiber detector is used for launching detection light beams to tipping paper passing below the optical fiber detector and transmitting collected back-folding light beams to the amplifier, the amplifier is used for transmitting back-folding signals to the motor controller when the light intensity of the back-folding light beams is less than the preset value of light intensity, the motor controller is used for transmitting rejection signals to the PLC when receiving at least one back-folding signal, the PLC controller is used for instruct the rejection unit to reject cigarettes wrapped by the back-folding tipping paper when receiving the rejection signals, and the rejection unit is used for rejecting the cigarettes wrapped by the back-folding tipping paper. The detection system can detect tipping paper out of position or tipping paper with back-folding edge, and reject cigarettes out of position or cigarettes with back-folding edges, thus preventing the cigarettes with back-folding tipping paper or with tipping paper out of position from flowing into the next step, and guaranteeing the quality of cigarettes.
Description
Technical field
The utility model relates to tobacco machine Equipment Inspection field, particularly a kind of rolling up and connecting machine cork paper reflexed detection system.
Background technology
Cork paper is that body paper is printed to a kind of decoration paper of obtaining after processing, and it is certificate that its floral designs be take the cross section of tobacco leaf limb, and color and luster is taked pseudo-classic style, and matt (or few gloss), makes people produce simple and unsophisticated, graceful sense.Cork paper has another name called tipping paper, is a kind of cigarette packaging material, as filter tip cigarette packing, belongs to extraordinary industrial paper.
At present, during cigarette is manufactured, such as the high-speed cigarette machine of PROTOS-M5 model, possess cork paper gluing detector, whether even for detection of cork paper gluing.
In prior art, cork paper gluing detector can not detect cork paper trimming, and whether reflexed, position the problem such as are offset, once there is the problems such as trimming reflexed phenomenon, position shift phenomenon of cork paper, cannot detect, will form a large amount of cigarettes off quality.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of rolling up and connecting machine cork paper reflexed detection system.This detection system can detect the cork paper of trimming reflexed or position skew, and the cigarette of the trimming reflexed of its generation or position skew is rejected, thereby avoids the cigarette of cork paper reflexed or position skew to flow into next procedure, guarantees product quality.
According to an aspect of the present utility model, a kind of rolling up and connecting machine cork paper reflexed detection system is provided, comprise electric machine controller, PLC controller, device for eliminating, at least one amplifier being connected with electric machine controller, each amplifier is also connected with an optical fiber detector respectively, wherein: optical fiber detector, for the cork paper transmitting to by its below, detect light beam, and send the folded light beam collecting to connected amplifier; Amplifier, for judging whether the luminous intensity of folded light beam is less than luminous intensity predetermined value, and when the luminous intensity of folded light beam is less than predetermined value, sends reflexed signal to electric machine controller; Electric machine controller, for judging whether to receive reflexed signal, and when receiving at least one reflexed signal, sends and rejects signal to PLC controller; PLC controller, for when receiving rejecting signal, indication device for eliminating is rejected the cigarette of described cork paper parcel; Device for eliminating, for according to the indication of PLC controller, rejects the cigarette of described cork paper parcel.
Preferably, in described system, amplifier is also for providing detection light beam to connected optical fiber detector.
Preferably, in described system, optical fiber detector comprises light-entering optical fiber, light-coming out optical fiber and the optical fiber head being arranged in housing, wherein: and light-entering optical fiber, for detection light beam is offered to optical fiber head; Optical fiber head, for detecting the cork paper of beam emissions to its below, and gathers folded light beam; Light-coming out optical fiber, for sending folded light beam in connected amplifier.
Preferably, in described system, optical fiber detector also comprises lens, wherein: described lens, for the detection light beam of optical fiber head transmitting is focused on by the cork paper of its below.
Preferably, in described system, optical fiber detector also comprises installed part, wherein: described installed part, for light-entering optical fiber and light-coming out optical fiber are locked in to housing.
Preferably, in described system, PLC controller is also for adding up the cigarette quantity of rejecting; Judge whether cigarette rejecting number surpasses rejecting number preset value; And when cigarette is rejected number over rejecting number preset value, indication rolling up and connecting machine is shut down.
The rolling up and connecting machine cork paper reflexed detection system that the utility model provides can detect the cork paper of trimming reflexed, and the trimming reflexed cigarette of its generation is rejected, thereby avoids the cigarette of cork paper reflexed to flow into next procedure, guarantees product quality; Can also detect other cork paper problems such as cork paper position skew, the cigarette of described cork paper parcel is rejected, the comprehensive cigarette quality that improves cork paper parcel simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the schematic diagram of an embodiment of the utility model rolling up and connecting machine cork paper reflexed detection system.
Fig. 2 is the schematic diagram of an embodiment of the utility model optical fiber detector.
Fig. 3 is the external structure schematic diagram of another embodiment of the utility model optical fiber detector.
Fig. 4 is the schematic diagram of another embodiment of the utility model optical fiber detector.
Fig. 5 is the schematic diagram of another embodiment of the utility model rolling up and connecting machine cork paper reflexed detection system.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.To the description only actually of at least one exemplary embodiment, be illustrative below, never as any restriction to the utility model and application or use.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Unless illustrate in addition, otherwise the parts of setting forth in these embodiments and positioned opposite, numeral expression formula and the numerical value of step not limited scope of the present utility model.
, it should be understood that for convenience of description, the size of the various piece shown in accompanying drawing is not to draw according to actual proportionate relationship meanwhile.
For the known technology of person of ordinary skill in the relevant, method and apparatus, may not discuss in detail, but in suitable situation, described technology, method and apparatus should be regarded as authorizing a part for description.
In all examples with discussing shown here, it is exemplary that any occurrence should be construed as merely, rather than as restriction.Therefore, other example of exemplary embodiment can have different values.
It should be noted that: in similar label and letter accompanying drawing below, represent similar terms, therefore, once be defined in an a certain Xiang Yi accompanying drawing, in accompanying drawing subsequently, do not need it to be further discussed.
Fig. 1 is the schematic diagram of an embodiment of the utility model rolling up and connecting machine cork paper reflexed detection system.As shown in Figure 1, rolling up and connecting machine cork paper reflexed detection system comprises electric machine controller 103, PLC(Programmable logic controller, programmable logic controller (PLC)) controller 104, device for eliminating 105, at least one amplifier 102 of being connected with electric machine controller, each amplifier is also connected with an optical fiber detector 101 respectively, wherein:
Device for eliminating 105, for according to the indication of PLC controller 104, rejects the cigarette of described cork paper parcel.
The rolling up and connecting machine cork paper reflexed detection system providing based on the utility model above-described embodiment, the cork paper of trimming reflexed can be detected, and the trimming reflexed cigarette of its generation is rejected, thereby avoid the cigarette of cork paper reflexed to flow into next procedure, guarantee product quality; Can also detect other cork paper problems such as cork paper position skew, the cigarette of described cork paper parcel is rejected, the comprehensive cigarette quality that improves cork paper parcel simultaneously.
Preferably, amplifier 102 also can be used for providing detection light beam to connected optical fiber detector.
Preferably, when the luminous intensity that amplifier 102 is also used in folded light beam is not less than luminous intensity predetermined value, to electric machine controller, send normal signal.
Preferably, in real work, when luminous intensity is less than luminous intensity predetermined value, described reflexed signal can be one+24V DC voltage, and when intensity is not less than luminous intensity predetermined value, described normal signal can be a 0V DC voltage.
Preferably, described system can also comprise input unit, wherein:
Input unit, is connected with amplifier 102, for inputting described luminous intensity predetermined value.
Preferably, described system can also comprise display unit, wherein:
Display unit, is connected with amplifier 102, for showing luminous intensity and the luminous intensity predetermined value of current folded light beam.
Preferably, described input unit can be touch screen displays, to show luminous intensity and the luminous intensity predetermined value of current folded light beam.
Preferably, PLC controller 104 can also be for adding up the cigarette quantity of rejecting; Judge whether cigarette rejecting number surpasses rejecting number preset value; And when cigarette is rejected number over rejecting number preset value, indication rolling up and connecting machine is shut down.
Preferably, input unit, can also be connected with PLC controller 104, for inputting described rejecting, counts preset value.
Preferably, display unit, can also be connected with PLC controller 104, for showing the cigarette quantity of rejecting number preset value and rejecting.
Preferably, described input unit can be touch screen displays, for showing the cigarette quantity of rejecting number preset value and rejecting.
Preferably, described at least one optical fiber detector 101, can be arranged at diverse location, to detect the diverse location of cork paper, whether has reflexed.
Preferably, described system comprises two optical fiber detectors, for detection of the two ends of cork paper, whether has reflexed.Because generally, cork paper reflexed occurs in the two ends of cork paper, and the two ends of using two optical fiber detectors to detect cork paper more easily reach the testing goal of finding cork paper reflexed and position skew.
Preferably, optical fiber detector 101 can be structure as shown in Figure 2.As shown in Figure 2, optical fiber detector comprises light-entering optical fiber 1, light-coming out optical fiber 2 and optical fiber head 3, wherein:
Light-entering optical fiber 1, for offering optical fiber head 2 by detection light beam.
Light-coming out optical fiber 3, for sending folded light beam in connected amplifier.
Preferably, as shown in Figure 2, optical fiber detector can also comprise installed part 4, wherein:
Installed part 4, for light-entering optical fiber 1, light-coming out optical fiber 2 and optical fiber head 3 are locked in housing 5, wherein, housing 5 is shown in Fig. 3 and Fig. 4 (wherein Fig. 3 is the external structure schematic diagram of optical fiber detector as shown in Fig. 4).
Preferably, as shown in Figure 3 and Figure 4, optical fiber detector can also comprise lens 6, wherein:
Preferably, lens 6 are also for focusing on by the cork paper of its below detecting light beam, and focusing becomes a luminous point 7.
The cigarette quantity that the rolling up and connecting machine cork paper reflexed detection system providing based on the utility model above-described embodiment can also be added up rejecting, at cigarette rejecting number, surpass and indicate rolling up and connecting machine to shut down in limited time, further guarantee product quality, when having great quality problems, can shut down maintenance; Meanwhile, the utility model focuses on the cork paper by its below detecting light beam, becomes a luminous point, has greatly improved accuracy of detection.
Preferably, the utility model rolling up and connecting machine cork paper reflexed detection system can comprise following flow process to the detection of the problems such as cork paper reflexed, position skew:
Preferably, optical fiber detector focuses on the cork paper by its below detecting light beam, and focusing becomes a luminous point.
Step 8, PLC controller judges whether cigarette rejecting number surpasses rejecting number preset value; If cigarette is rejected number, surpass rejecting number preset value, indicate rolling up and connecting machine to shut down.
Below by concrete example, the utility model is described:
Fig. 5 is the schematic diagram of a concrete example of the utility model rolling up and connecting machine cork paper reflexed detection system.In Fig. 5, do not provide the signal of PLC controller and device for eliminating (such as MAX cigarette device for eliminating).As shown in Figure 5, the combination that this cork paper reflexed detection system comprises two groups of amplifiers and optical fiber detector.
As shown in Figure 5, this cork paper reflexed detection system comprises the electric machine controller (such as AMK A242M electric machine controller) of a connection PLC controller, and this electric machine controller picks out first, second holding wire from port one 1,12 respectively and is connected with first, second amplifier (such as OMRON E3X-DA51-S amplifier).Described electric machine controller is also powered to first, second amplifier by port one, 2.
First, second described amplifier is connected with respectively first, second optical fiber detector, and in this concrete example, first, second optical fiber detector is arranged on the two ends that diverse location issues cork paper for the detector and whether occurs reflexed.
First, second described optical fiber detector can comprise a Fibre Optical Sensor (such as E39-F3B Fibre Optical Sensor).Fibre Optical Sensor comprises a light-entering optical fiber 1, a light-coming out optical fiber 2 and an optical fiber head 3 as shown in Figure 2.Fibre Optical Sensor transmits and receives for light.Namely the light source producing from amplifier is outputed to the external world, and the extraneous light that reflects feedback of reception inputs to amplifier.
First, second described optical fiber detector can also comprise a light focusing mirror mating with Fibre Optical Sensor (such as OMRON E32-DC200 light focusing mirror).Light focusing mirror comprises a housing 5 and the lens 6 that are arranged on body end as shown in Figure 4, and Fibre Optical Sensor also comprises an installed part 4, for Fibre Optical Sensor being locked to the housing 5 of described light focusing mirror.In the concrete example of the utility model, light focusing mirror is for being focused into luminous point 7 by the light beam of Fibre Optical Sensor output, to reach the object that improves accuracy of detection.
Described amplifier is for the generation of light source, the processing of optical signal, the setting of sensitivity.One of function of amplifier is to produce light source; Two of function is that optical signal is processed, and the light signal that Fibre Optical Sensor is fed back converts the signal of telecommunication to; Three of function is results of output, by signal output part, exports to electric machine controller.
In real work when light intensity one+24V of amplifier signal output output DC voltage during lower than predetermined value, when light intensity is exported 0V during higher than predetermined value.
Electric machine controller, from provided with processor, can carry out high speed processing output control result to input signal.The utility model electric machine controller is mainly responsible for processing signal 1/ signal 2 from amplifier input, and result is exported to PLC controller, by PLC controller instruction one device for eliminating, is worked.
In real work, in signal 1/ signal 2, have at least one+during 24V voltage, the high level of one+24V of electric machine controller output voltage, to PLC controller, drives device for eliminating by PLC controller, makes corresponding cigarette disallowable.PLC controller is set with cigarette and rejects number preset value simultaneously, and when the cigarette quantity of device for eliminating rejecting surpasses preset value, PLC controller commander equipment is shut down.When signal 1 and signal 2 are all 0V voltage, output voltage is not to PLC controller for electric machine controller, and device for eliminating is failure to actuate, and cigarette can be not disallowable.
When the light focusing mirror below of cork paper by rolling up and connecting machine cork paper reflection detection device, the monitoring that the amplifier of rolling up and connecting machine cork paper reflection detection device and electric machine controller utilize intensity variation judges whether reflexed of cork paper.
While supposing that light focusing mirror below has normal cork paper to pass through, the light signal strength value 80 that amplifier shows, cork paper reflexed or position skew and while causing light focusing mirror cork paper to be detected, the light signal strength value 30 that amplifier shows, and the predetermined value of amplifier is set as to 60.
In the course of the work, once there is cork paper reflexed or position skew, cause light focusing mirror cork paper cannot be detected, so now light signal strength will be 30, be less than predetermined value 60, amplifier can produce one+24V d. c. voltage signal after treatment, and inputing to electric machine controller, electric machine controller is processed one+24V of backward PLC controller output voltage to this signal, by PLC controller instruction device for eliminating, the cigarette of the cork paper parcel of trimming reflexed is rejected.
When not having the cork paper of the normal condition of trimming reflexed to pass through light focusing mirror below, device for eliminating is failure to actuate, and the cigarette of corresponding cork paper parcel can flow into next procedure.
To sum up, there is following advantage in preferred embodiment of the present utility model:
1, the utility model can detect the cork paper of trimming reflexed, and the trimming reflexed cigarette of its generation is rejected, thereby avoids the cigarette of cork paper reflexed to flow into next procedure, guarantees product quality.
2, the utility model can also detect other cork paper problems such as cork paper position skew, and the cigarette of described cork paper parcel is rejected, the comprehensive cigarette quality that improves cork paper parcel.
3, the utility model can also be added up the cigarette quantity of rejecting, at cigarette rejecting number, surpasses and indicates rolling up and connecting machine to shut down in limited time, has further guaranteed product quality, when having great quality problems, can shut down maintenance.
4, in addition, the utility model can focus on the cork paper by its below detecting light beam, becomes a luminous point, has greatly improved accuracy of detection.
Description of the present utility model provides for example with for the purpose of describing, and is not exhaustively or by the utility model to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Selecting and describing embodiment is for better explanation principle of the present utility model and practical application, thereby and makes those of ordinary skill in the art can understand the various embodiment with various modifications that the utility model design is suitable for special-purpose.
Claims (6)
1. a rolling up and connecting machine cork paper reflexed detection system, is characterized in that, comprises electric machine controller, PLC controller, device for eliminating, at least one amplifier being connected with electric machine controller, and each amplifier is also connected with an optical fiber detector respectively, wherein:
Optical fiber detector, detects light beam for the cork paper transmitting to by its below, and sends the folded light beam collecting to connected amplifier;
Amplifier, for judging whether the luminous intensity of folded light beam is less than luminous intensity predetermined value, and when the luminous intensity of folded light beam is less than predetermined value, sends reflexed signal to electric machine controller;
Electric machine controller, for judging whether to receive reflexed signal, and when receiving at least one reflexed signal, sends and rejects signal to PLC controller;
PLC controller, for when receiving rejecting signal, indication device for eliminating is rejected the cigarette of described cork paper parcel;
Device for eliminating, for according to the indication of PLC controller, rejects the cigarette of described cork paper parcel.
2. system according to claim 1, is characterized in that,
Amplifier is also for providing detection light beam to connected optical fiber detector.
3. system according to claim 2, is characterized in that, optical fiber detector comprises light-entering optical fiber, light-coming out optical fiber and the optical fiber head being arranged in housing, wherein:
Light-entering optical fiber, for offering optical fiber head by detection light beam;
Optical fiber head, for detecting the cork paper of beam emissions to its below, and gathers folded light beam;
Light-coming out optical fiber, for sending folded light beam in connected amplifier.
4. system according to claim 3, is characterized in that, optical fiber detector also comprises lens, wherein:
Lens, for focusing on the detection light beam of optical fiber head transmitting by the cork paper of its below.
5. system according to claim 3, is characterized in that, optical fiber detector also comprises installed part, wherein:
Installed part, for being locked in housing by light-entering optical fiber and light-coming out optical fiber.
6. according to the system described in any one in claim 1-5, it is characterized in that,
PLC controller is also for adding up the cigarette quantity of rejecting; Judge whether cigarette rejecting number surpasses rejecting number preset value; And when cigarette is rejected number over rejecting number preset value, indication rolling up and connecting machine is shut down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320516453.0U CN203523801U (en) | 2013-08-23 | 2013-08-23 | Tipping paper back-folding detection system of cigarette making and plug assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320516453.0U CN203523801U (en) | 2013-08-23 | 2013-08-23 | Tipping paper back-folding detection system of cigarette making and plug assembling machine |
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| Publication Number | Publication Date |
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| CN203523801U true CN203523801U (en) | 2014-04-09 |
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|---|---|---|---|
| CN201320516453.0U Withdrawn - After Issue CN203523801U (en) | 2013-08-23 | 2013-08-23 | Tipping paper back-folding detection system of cigarette making and plug assembling machine |
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| CN (1) | CN203523801U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103416844A (en) * | 2013-08-23 | 2013-12-04 | 厦门烟草工业有限责任公司 | Detection method and system for detecting reverse fold of tipping paper in cigarette making and plug assembling machine |
| CN103950770A (en) * | 2014-05-20 | 2014-07-30 | 常德烟草机械有限责任公司 | Method and device for automatically correcting height position of cigarette paper edge |
-
2013
- 2013-08-23 CN CN201320516453.0U patent/CN203523801U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103416844A (en) * | 2013-08-23 | 2013-12-04 | 厦门烟草工业有限责任公司 | Detection method and system for detecting reverse fold of tipping paper in cigarette making and plug assembling machine |
| CN103416844B (en) * | 2013-08-23 | 2015-05-27 | 厦门烟草工业有限责任公司 | Detection method and system for detecting reverse fold of tipping paper in cigarette making and plug assembling machine |
| CN103950770A (en) * | 2014-05-20 | 2014-07-30 | 常德烟草机械有限责任公司 | Method and device for automatically correcting height position of cigarette paper edge |
| CN103950770B (en) * | 2014-05-20 | 2016-01-06 | 常德烟草机械有限责任公司 | A kind of method for cigarette trimming height and position automatic deviation correction and device thereof |
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Granted publication date: 20140409 Effective date of abandoning: 20150527 |
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