CN203498377U - Fully mechanically driven feeding and sampling device of high solid concentration reactor - Google Patents
Fully mechanically driven feeding and sampling device of high solid concentration reactor Download PDFInfo
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- CN203498377U CN203498377U CN201320491216.3U CN201320491216U CN203498377U CN 203498377 U CN203498377 U CN 203498377U CN 201320491216 U CN201320491216 U CN 201320491216U CN 203498377 U CN203498377 U CN 203498377U
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Abstract
The utility model discloses a fully mechanically driven feeding and sampling device of a high solid concentration reactor. A feeding device comprises a transverse spiral feeder for horizontally conveying materials, a longitudinal spiral feeder for lifting the materials upward, a longitudinal spiral feeding apparatus for feeding to an anaerobic reactor and a drum spiral feeder which is connected to the upper end of the longitudinal spiral feeder and the upper end of the longitudinal spiral feeding apparatus. A sampling device is installed on a feed liquid layer to be sampled in the anaerobic reactor on the wall of the anaerobic reactor, and comprises a piston cylinder which is provided with a sampling opening and a sample outlet. A first piston and a second piston, which define a sampling chamber, are arranged in the piston cylinder. The sampling device further comprises a driving system which is used for driving the first and second pistons to jointly move in the piston cylinder. The problems that liquids are more while solids are few, the sampling amount is not easy to control, a pipeline is blocked, and a rusted valve is not easy to open and to close for sealing caused by the way of sampling high solid concentration anaerobic fermentation materials by hydraulic pressure and gravity are solved.
Description
Technical field
The utility model relates to the device of a kind of charging and sampling, and more particularly, the utility model relates to a kind of anaerobically fermenting engineering that is mainly used in, with the device of the matching used full mechanically driver type charging of high solid concentration (TS >=8%) anaerobic reactor and sampling.
Background technology
In organic waste, contain a large amount of organic compositions, as carbohydrate, protein, fat and Mierocrystalline cellulose etc., it is the large biomass resource of fine quality of wide material sources, amount, build big-and-middle-sized biogas engineering---using anaerobic digestion techniques to process organic waste is the sustainable development that promotes that urban and rural economies are built, and realizes the important means of energy environment protection double benefit.At present, the organic solid castoff surpassing in Europe more than 10% adopts anaerobic fermentation technology to process.
Anaerobic reactor comprises that its auxiliary facility (discharging system, process pipe etc.) is the kernel processing device of biogas engineering, the overall operation efficiency of engineering, work-ing life, economic benefit etc. are had a direct impact, should design and optimize according to composite factors such as treatment scale, raw material type, zymotechniques.Anaerobically fermenting can be divided into liquid state fermentation (TS≤8%), high solid concentration fermentation (8%<TS<20%) and solid state fermentation (TS >=20%) three classes by fermentation total solid concentration; By reactor design type, can be divided into upflowing, completely hybrid and piston-type etc.The high solid concentration anaerobically fermenting of TS >=8%, relying on its high organic loading, high pond to hold the significant advantages such as factor of created gase, high reactor utilization ratio and low water usage amount (reducing natural pond liquid processing pressure) becomes the developing direction that anaerobically fermenting is processed organic waste, and corresponding reactor mostly is completely hybrid (CSTR).Countries in Europe (as Sweden, Germany) adopts this type of anaerobic ferment process and reactors more at present, at home still in the starting stage.
Aspect anaerobic reactor, current research and report are substantially all to carry out around inside reactor structure, as feed system and the sampling unit of auxiliary facility, seldom relate to.Adopt high solid concentration anaerobic ferment process, especially the high fiber-like plant (stalk, energy grass etc.) of take is raw material, due to characteristics such as its density is low, easy adhesions, its feed system, as adopted the mode of traditional equalizing tank+pumping, is easy to occur that raw material is hung pool wall, material water pump send the problems such as ratio is improper, pump obstruction; Ram pump is not suitable for the conveying of loose raw material.Abroad the feeding manner for this type of raw material adopts material more, water is carried respectively, and the conveying of material adopts worm conveyor substantially, but the screw conveying feeding system adopting both at home and abroad at present only has the improvement stage to adopt Mechanical Driven, afterwards completely by gravity make raw material voluntarily landing enter inside reactor, the drawback of this mode is: the landing stage is owing to there is no Mechanical Driven voluntarily, if the speed of improvement stage transferring raw material (the especially low and loose high fiber-like raw material of density) is greater than the landing stage, be easy to form descending section of obstruction of charging, thereby cause feed system running not normal, to such an extent as to overall operation pauses, if utilize the method for reduction improvement stage transferring raw material speed to avoid the generation of above-mentioned phenomenon, can make feed system inefficiency.In addition, the helical conveyer system using both at home and abroad at present, feed-pipe is directly communicated with reactor top, need to take necessary seal approach to helical conveyer system, to prevent that gas from being leaked by source material delivery system, thereby has improved cost; Moreover raw material is to be directly freely scattered in the upper surface of anaerobically fermenting feed liquid by reactor top, even if reactor is CSTR, can make material and fermented feed liquid lump together, but the time is longer by stirring.Must there is a kind of more advanced method and apparatus to be developed and to apply, to solve above various shortcoming and the drawbacks that are applied at present the feed system of high density anaerobic fermentation reactor (especially comprising high fiber-like raw material in raw material).
Sampling is a requisite link in biogas engineering, is the necessary means of obtaining feed liquid parameter in anaerobic fermentation system.In current big-and-middle-sized biogas engineering both domestic and external, be substantially all the mode that adopts " valve+pipeline ", utilize hydraulic pressure and gravity to discharge inside reactor feed liquid, after collection, analyze.But which is applied in the high solid concentration anaerobic fermentation system that TS >=8% is even higher, has following drawback: 1. the liquid of collection is many, solid is few, can not react the True composition of sampling layer; 2. valve (conventional have butterfly valve and gate valve) is very easy to corrosion, thereby makes operation easier become large, even cannot sample, and the valve after corrosion easily causes poor sealing; 3. high solid concentration material, at ducted poor fluidity, easily forms and persists, and possibility blocking pipe; 4. wayward sampling amount.Therefore, research and develop and a kind ofly can reflect that the true feed liquid of sampling responding layer forms, and good airproof performance, be difficult for corrosion, sampling method and device easy and simple to handle, that be easy to control sampling amount just become the key of dealing with problems.
Utility model content
Main purpose of the present utility model is to overcome deficiency of the prior art, method and the device thereof of a kind of full mechanically driver type charging and sampling are provided, for anaerobic fermentation system, especially high solid concentration anaerobic fermentation system and reactor thereof provide high-level efficiency, low cost, easy to operate, failure rate is low, more scientific, the supporting more rational auxiliary equipment of structure.
For realizing above object, the utility model has been taked following technical scheme: the device of the full mechanically driver type charging of high solid concentration reactor and sampling, comprise full mechanically driver type feeding unit and full mechanically driver type sampling unit, described full mechanically driver type feeding unit comprises horizontal helical screw feeder for horizontal feed material, for the longitudinal spiral feed appliance of improving material upwards, for the longitudinal spiral feeder of charging in anaerobic reactor and the rotating cylinder helical screw feeder that is connected longitudinal spiral feed appliance upper end and longitudinal spiral feeder upper end; Full mechanically driver type sampling unit is installed the feed liquid layer position that needs sampling in the anaerobic reactor on anaerobic reactor wall, it includes piston cylinder, a piston cylinder part is in anaerobic reactor and have a thief hole, another part is outside anaerobic reactor and have an outlet, between being provided with in piston cylinder, form first piston and second piston of sampling cavity, also include the drive system for driving first piston and the second piston jointly to move in piston cylinder.
This cover feeding unit is all driven by mechanical power, has avoided the simple raw material landing stage by gravity completely.Laterally helical screw feeder and longitudinal spiral feed appliance are as horizontal feed and lift unit, adopt the worm conveyor that current technology is comparatively ripe to combine.In the utility model, novelty and the creativeness of full mechanically driver type feeding unit are mainly reflected in rotating cylinder helical screw feeder and longitudinal spiral feeder.Rotating cylinder helical screw feeder is for connecting the vitals of longitudinal spiral feed appliance and longitudinal spiral feeder in this full mechanically driver type feeding unit, it mainly consists of a rotating cylinder, a motor (containing step-down gear) and wheel gearing, and by ring flange, rotating cylinder two ends is connected and sealed with longitudinal spiral feed appliance and longitudinal spiral feeder respectively.Motor (containing step-down gear) output shaft end assembling gear, the bull gear engagement with being fixed on rotating cylinder outer wall, drives rotating cylinder rotation, and rotating cylinder inwall arranges hurricane band, in rotating cylinder rotary course, by hurricane band, the raw material of rotating cylinder inside is delivered to longitudinal spiral feeder.Longitudinal spiral feeder is a longitudinal spiral transfer roller, its opening for feed is arranged on the below of reactor fermentation liquid level, at longitudinal spiral, be fed in the process of discharging, by mechanical force, force raw material to enter in fermented liquid and infiltrate, then be discharged in reactor and mix with fermented feed liquid by opening for feed; Opening for feed is arranged on fermentation liquid level below simultaneously, effectively utilized fluid-tight effect, inside reactor environment and feeding unit are isolated, when guaranteeing inside reactor anaerobic environment, increase the time that raw material contacts with fermented liquid, and reduced the sealing cost between feeding unit and the external world.
The operation scheme of this sampling unit is " Mechanical Driven by position whole sampling ", the mode of having avoided utilizing hydraulic pressure and gravity to sample high solid concentration anaerobically fermenting material completely causes as how solid in liquid less, should not open and close many difficult problems such as sealing after wayward sampling amount, blocking pipe, valve corrosion.The utility model sampling unit is realized the step of " Mechanical Driven is by the whole sampling in position ": on the reactor wall of the feed liquid layer correspondence that need to sample at anaerobic reactor, this sampling unit is installed.Piston cylinder is along the Surface Method of reactor wall to layout, thief hole is one and is positioned at piston cylinder sidewall by the inner opening being communicated with inside reactor of piston cylinder, outlet is one and is positioned at piston cylinder sidewall by the inner opening being communicated with reactor outside of piston cylinder, and the space between two pistons and piston cylinder inwall is sampling cavity.By drive unit, drive piston rod and piston motion, when needs sample, sampling cavity is moved to inside reactor, sampling cavity is communicated with inside reactor through thief hole, the feed liquid pressurized of sampling layer, pours into sampling cavity by thief hole, in sampling process, because the sampling cavity after being communicated with has become a part for reactor inner space, thereby guaranteed feed liquid sample and this sampling layer whole consistence in sampling cavity; After sampling, sampling cavity is outside mobile to reactor, and feed liquid sample is by piston driven, and integral body moves to outlet with sampling cavity, by outlet, is discharged.Between sampling unit and anaerobic reactor, by double-piston, seal, avoided the tightness systems such as use flange, valve, simple in structure and reliability is strong, and can avoid too much air to enter in reactor; Sampling cavity volume is determined, is easy to sampling amount to control; Motivating force input adopt manpower, motor, hydraulic pressure etc. all can, adapt to various operations and control environment.
Rotating cylinder helical screw feeder comprises the upper joint flange that is fixed on longitudinal spiral feed appliance upper end open position, the upper connecting bend ring flange being connected with upper joint flange, be fixed on the lower joint flange of longitudinal spiral feeder upper end open position, the lower connecting bend ring flange being connected with lower joint flange, be used to rotating cylinder helical screw feeder that the rotating cylinder of mechanically driver type material conveying passage is provided, rotating cylinder is connected between joint flange and lower joint flange, rotating cylinder is supported or is led by the head bearing and the lower bearing that are positioned at two ends, head bearing is positioned jointly by head bearing locating flange and bull gear, lower bearing is positioned jointly by lower bearing locating flange and lower bearing locating sleeve, bull gear is connected by top screw with rotating cylinder, the inwall of rotating cylinder is provided with synchronizes the hurricane band rotating with rotating cylinder, between head bearing locating flange and lower bearing locating flange, be provided with screw rod, also comprise the motor or the step-down gear that are used to rotating cylinder helical screw feeder that Mechanical Driven power is provided, at the output shaft end of motor or step-down gear with pinion(gear), itself and bull gear engagement.
In described piston cylinder, be provided with piston rod, described first piston and the second piston are fixed on this piston rod, between first piston and the second piston, by piston locating sleeve, are located by connecting.
Described first piston and the second piston comprise plastic plate and the rubber gasket that is spaced composition, the inwall shrink-fit of rubber gasket and piston cylinder.Sealing property is better.
Described drive system comprises transmitting gear, rocking arm, driving rack, and described driving rack is connected with piston rod through in piston cylinder, and transmitting gear is located at driving rack and is positioned on the end outside piston cylinder, and rocking arm drives and is connected with transmitting gear.Machinery tradition is simpler, easy to use, and cost is low.
The inner wall of end face of the part of piston cylinder in anaerobic reactor is provided with for keeping out the sampling steady arm of described the second piston, is provided with and goes out sample steady arm for what keep out first piston on the inner wall of end face of the part at piston cylinder outside anaerobic reactor.By the setting of two steady arms, energy person easy to use, when sampling, can not allow sampling cavity surpass the position that samples and go out sample.
On the piston cylinder sidewall between first piston and the piston cylinder blind end outside anaerobic reactor, be provided with pore.Avoided forming enclosed space (enclosed space can form high pressure and negative pressure resistance) between first piston and piston cylinder blind end, guaranteed the continuous smooth and easy operation of this full mechanically driver type sampling unit.
Compared with prior art, tool has the following advantages the utility model: this cover feeding unit is all driven by mechanical power, has avoided the simple raw material landing stage by gravity completely.The operation scheme of this sampling unit is " Mechanical Driven by position whole sampling ", the mode of having avoided utilizing hydraulic pressure and gravity to sample high solid concentration anaerobically fermenting material completely causes as how solid in liquid less, should not open and close many difficult problems such as sealing after wayward sampling amount, blocking pipe, valve corrosion.
Accompanying drawing explanation
Fig. 1 is the utility model device operational flow diagram;
Fig. 2 is the full mechanically driver type feeding unit of the utility model one-piece construction schematic diagram;
Fig. 3 is rotating cylinder helical screw feeder detail of construction in the full mechanically driver type feeding unit of the utility model;
Fig. 4 is the structural representation of the full mechanically driver type sampling unit of the utility model.
Description of reference numerals:
Full mechanically driver type feeding unit is whole: horizontal helical screw feeder 01, longitudinal spiral feed appliance 02, rotating cylinder helical screw feeder 03, longitudinal spiral feeder 04, opening for feed 05, anaerobic reactor 06, spout 07;
Rotating cylinder helical screw feeder in full mechanically driver type feeding unit: upper joint flange 1, upper connecting bend ring flange 2, lower connecting bend ring flange 3, lower joint flange 4, head bearing locating flange 5, motor or step-down gear 6, pinion(gear) 7, bull gear 8, head bearing 9, lower bearing locating flange 10, lower bearing locating sleeve 11, lower bearing 12, screw rod 13, rotating cylinder 14, top screw 15, hurricane band 16;
Full mechanically driver type sampling unit: piston cylinder 17, thief hole 18, outlet 19, transmitting gear 20, rocking arm 21, driving rack 22, first piston 23, the second piston 24, piston locating sleeve 25, sampling cavity 26, plastic plate 27, rubber gasket 28, piston rod 29, sampling unit fixed flange 30, sampling steady arm 31, go out sample steady arm 32, pore 33.
Embodiment
Below in conjunction with the drawings and specific embodiments, content of the present utility model is described in further details.
Embodiment mono-:
Refer to described in Fig. 1 and Fig. 2, the device of the full mechanically driver type charging of high solid concentration reactor and sampling, comprise full mechanically driver type feeding unit and full mechanically driver type sampling unit, full mechanically driver type feeding unit in the present embodiment mainly comprises: for the horizontal helical screw feeder 01 of horizontal feed material, longitudinal spiral feed appliance 02 for the improving material that makes progress, for the longitudinal spiral feeder 04 to anaerobic reactor 06 interior charging, and crucial mechanical transport equipment---the rotating cylinder helical screw feeder 03 that is connected longitudinal spiral feed appliance 02 upper end and longitudinal spiral feeder 04 upper end, full mechanically driver type sampling unit is installed the interior feed liquid layer position that needs sampling of anaerobic reactor 06 on anaerobic reactor 06 wall, it includes piston cylinder 17, piston cylinder 17 parts are in anaerobic reactor 06 and have a thief hole 18, another part is outside anaerobic reactor 06 and have an outlet 19, between being provided with in piston cylinder 17, form first piston 23 and second piston 24 of sampling cavity 26, also include for driving first piston 23 and the common drive system in piston cylinder 17 interior movements of the second piston 24.
Material is sent into horizontal helical screw feeder 01 by spout 07, by spiral 08, sends into longitudinal spiral feed appliance 02, and material is upwards promoted and sent into rotating cylinder helical screw feeder 03 in longitudinal spiral feed appliance 02 by spiral 09.
Refer to shown in Fig. 3, rotating cylinder helical screw feeder 03 is the core apparatus in the full mechanically driver type feeding unit of the utility model, mainly comprises joint flange 1, upper connecting bend ring flange 2, lower connecting bend ring flange 3, lower joint flange 4, head bearing locating flange 5, is used to rotating cylinder helical screw feeder 03 that the motor of Mechanical Driven power or step-down gear 6, pinion(gear) 7, bull gear 8, head bearing 9, lower bearing locating flange 10, lower bearing locating sleeve 11, lower bearing 12, screw rod 13, rotating cylinder 14, top screw 15, hurricane band 16 are provided.Wherein, upper joint flange 1 is fixed on longitudinal spiral feed appliance 02 upper end open position by modes such as welding, and upper connecting bend ring flange 2 is connected with upper joint flange 1 by fastening piece etc., forms the feeding-passage of rotating cylinder helical screw feeder 03, lower joint flange 4 is fixed on the upper end open position of longitudinal spiral feeder 04 by modes such as welding, lower connecting bend ring flange 3 is connected with lower joint flange 4 by fastening piece etc., send (the going out) that form rotating cylinder helical screw feeder 03 expects passage, rotating cylinder 14 is connected between joint flange 1 and lower joint flange 4, motor or step-down gear 6 are the Mechanical Driven PTO of rotating cylinder helical screw feeder 03, be fixed on connecting bend ring flange 2, the output shaft end of motor or step-down gear 6 is with a pinion(gear) 7, what carry out power transmission with pinion(gear) 7 engagement is bull gear 8, by top screw 15, bull gear 8 and rotating cylinder 14 are formed to mechanical connection, thereby drive rotating cylinder 14 to rotate.Rotating cylinder 14 is the mechanically driver type material conveying passage of rotating cylinder helical screw feeder 03, by the head bearing 9 and the lower bearing 12 that are positioned at two ends, support or lead, head bearing 9 is jointly to be positioned by head bearing locating flange 5 and bull gear 8, and lower bearing 12 is positioned jointly by lower bearing locating flange 10 and lower bearing locating sleeve 11.Hurricane band 16 is positioned at the inwall of rotating cylinder 14, synchronize rotation with rotating cylinder 14, in rotation process, the material that enters rotating cylinder 14 is carried out to helical feed, thereby avoided the generation of the problems such as bulk material obstruction, sticky material adhesion, guaranteed the operational efficiency of feed system.Screw rod 13 is between head bearing locating flange 5 and lower bearing locating flange 10, and quantity is >=2, and its effect is mainly rigidity and the operation stability that guarantees rotating cylinder helical screw feeder 03.
Material, through the conveying of rotating cylinder helical screw feeder 03, enters longitudinal spiral feeder 04, and by spiral 010 to the interior charging of anaerobic reactor 06.The opening for feed 05 that is positioned at longitudinal spiral feeder 04 lower end is arranged on the fermentation liquid level below of anaerobic reactor 06, at spiral 010, material is delivered in the process of opening for feed 05 downwards, by mechanical force, force raw material to enter in fermented liquid and infiltrate, then be discharged in anaerobic reactor 06 and mix with fermented feed liquid by opening for feed 05; Opening for feed 05 is arranged on fermentation liquid level below simultaneously, effectively utilized fluid-tight effect, inside reactor and feeding unit are isolated, when guaranteeing inside reactor anaerobic environment, increase the time that raw material contacts with fermented liquid, and reduced the sealing cost between feeding unit and the external world.
Refer to shown in Fig. 4, the operation scheme of the full mechanically driver type sampling unit in the present embodiment is " Mechanical Driven is by the whole sampling in position ", its profile is an elongated cylindrical cylindrical shell, mainly comprises: piston cylinder 17, thief hole 18, outlet 19, transmitting gear 20, rocking arm 21, driving rack 22, first piston 23, the second piston 24, piston locating sleeve 25, sampling cavity 26, plastic plate 27, rubber gasket 28, piston rod 29, sampling unit fixed flange 30, sampling steady arm 31, go out sample steady arm 32 and pore 33.
At reactor 06, need, on the outer wall of sample position, sampling unit fixed flange 30 is set, by Surface Method to piston cylinder 17 is arranged on sampling unit fixed flange 30, approximately 1/2 is positioned at reactor 06 inside, rest part is positioned at reactor 06 outside, as the sampling transfer passage of full mechanically driver type sampling unit.Thief hole 18 is one and is positioned at piston cylinder 17 sidewalls by the opening of piston cylinder 17 inside and reactor 06 internal communication, for the sample of extraction reactor 06 materials inside; Outlet 19 is one and is positioned at piston cylinder 17 sidewalls by the inner opening being communicated with reactor 06 outside of piston cylinder 17, for discharging the sample of obtaining.First piston 23, the second piston 24 are fixed on piston rod 29, mainly by plastic plate 27 and rubber gasket 28, be spaced and form, rubber gasket 28 and piston cylinder 17 inwall shrink-fit, thereby play the effect of sealing, and the effect of the plastic plate 27 of arranged spaced is the rigidity that improves piston, and reduce rubber gasket 28 integral thickness, to reduce friction, reduce energy consumption.Between first piston 23 and the second piston 24, by piston locating sleeve 25, positioned, the space between first piston 23 and the second piston 24 and piston cylinder 17 inwalls forms sampling cavity 26." drive system " of this full mechanically driver type sampling unit mainly comprises transmitting gear 20, rocking arm 21, driving rack 22 etc., also can adopt the drive systems such as motor, hydraulic pressure, and the present embodiment is only introduced the most simple hand-driven a kind of form.
By rotating rocking arm 21, drive transmitting gear 20 to rotate, driving rack 22 and transmitting gear 20 engagements, transmitting gear 20 is located at driving rack 22 and is positioned on the end outside piston cylinder 17, and the circumferential motion of gear is become to translational motion; Driving rack 22 through piston cylinder 17 and piston rod 29 be connected, with driving rack 22, do translational motion, drive first piston 23 and the second piston 24 in the interior motion of piston cylinder 17 simultaneously, thereby sampling cavity 26 seesawed, realization samples and goes out sample process.
When needs sample, drive system drives sampling cavity 26 inner mobile to reactor 06, make sampling cavity 26 through thief hole 18 and reactor 06 internal communication, on the inner wall of end face of the part at piston cylinder 17 in anaerobic reactor 06, be provided with for keeping out the sampling steady arm 31 of the second piston 24, by 31 pairs of sampling cavities 26 of sampling steady arm, sample location, when the second piston 24 is hampered by sampling steady arm 31, represent that sampling cavity 26 has arrived the optimum position of sampling, the feed liquid pressurized of sampling layer, by thief hole 18, pour into sampling cavity 26, in sampling process, because the sampling cavity 26 after being communicated with has become the part of reactor 06 internal space, thereby feed liquid sample and this sampling layer whole consistence in sampling cavity 26 have been guaranteed,
Sampling finishes to enter out sample process, drive system drives sampling cavity 26 outside mobile to reactor 06, feed liquid sample in sampling cavity 26 is promoted forward by the second piston 24, integral body moves to outlet 19 with sampling cavity 26, on the inner wall of end face of the part at piston cylinder 17 outside anaerobic reactor 06, be provided with out sample steady arm 32, by going out 32 pairs of sampling cavities 26 of sample steady arm, go out sample and locate, when first piston 23 is hampered by out sample steady arm 32, represent that sampling cavity 26 has arrived out the optimum position of sample, now open the shrouding of outlet 19, sample is taken out.On piston cylinder 17 sidewalls between first piston 23 and 17 blind ends of the piston cylinder outside anaerobic reactor 06, pore 33 is set, its Main Function is to avoid forming enclosed space (enclosed space can form high pressure and negative pressure resistance) between first piston 23 and piston cylinder 17 blind ends, guarantees the continuous smooth and easy operation of this full mechanically driver type sampling unit.
Between this full mechanically driver type sampling unit and reactor 06, by double-piston, seal, sample phase is sealed by first piston 23, go out the sample stage by the second piston 24 sealing, simple in structure, reliability is strong, has guaranteed that the environment of reactor 06 inside is not subject to ectocine.
Finally, it is also to be noted that, what more than enumerate is only specific embodiment of the utility model.Obviously, the utility model is not limited to above examples of implementation, can also have many distortion.All distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model, all should think protection domain of the present utility model.
Claims (9)
1. the device of the full mechanically driver type charging of high solid concentration reactor and sampling, comprise full mechanically driver type feeding unit and full mechanically driver type sampling unit, it is characterized in that: described full mechanically driver type feeding unit comprises the horizontal helical screw feeder (01) for horizontal feed material, longitudinal spiral feed appliance (02) for the improving material that makes progress, for the longitudinal spiral feeder (04) to the interior charging of anaerobic reactor (06), and the rotating cylinder helical screw feeder (03) that is connected longitudinal spiral feed appliance (02) upper end and longitudinal spiral feeder (04) upper end, full mechanically driver type sampling unit is installed the feed liquid layer position that needs sampling in the anaerobic reactor (06) on anaerobic reactor (06) wall, it includes piston cylinder (17), piston cylinder (17) part is in anaerobic reactor (06) and have a thief hole (18), another part is outside anaerobic reactor (06) and have an outlet (19), between being provided with in piston cylinder (17), form first piston (23) and second piston (24) of sampling cavity (26), also include the drive system for driving first piston (23) and the second piston (24) jointly to move in piston cylinder (17).
2. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 1 and sampling, it is characterized in that: described rotating cylinder helical screw feeder (03) comprises the upper joint flange (1) that is fixed on longitudinal spiral feed appliance (02) upper end open position, the upper connecting bend ring flange (2) being connected with upper joint flange (1), be fixed on the lower joint flange (4) of longitudinal spiral feeder (04) upper end open position, the lower connecting bend ring flange (3) being connected with lower joint flange (4), be used to rotating cylinder helical screw feeder (03) that the rotating cylinder (14) of mechanically driver type material conveying passage is provided, rotating cylinder (14) is connected between joint flange (1) and lower joint flange (4), rotating cylinder (14) is supported or is led by the head bearing (9) and the lower bearing (12) that are positioned at two ends, head bearing (9) is positioned jointly by head bearing locating flange (5) and bull gear (8), lower bearing (12) is positioned jointly by lower bearing locating flange (10) and lower bearing locating sleeve (11), bull gear (8) is connected by top screw (15) with rotating cylinder (14), the inwall of rotating cylinder (14) is provided with synchronizes the hurricane band (16) rotating with rotating cylinder (14), between head bearing locating flange (5) and lower bearing locating flange (10), be provided with screw rod (13), also comprise the motor or the step-down gear (6) that are used to rotating cylinder helical screw feeder (03) that Mechanical Driven power is provided, at the output shaft end of motor or step-down gear (6) with pinion(gear) (7), itself and bull gear (8) engagement.
3. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 1 and sampling, is characterized in that: the opening for feed (05) of described longitudinal spiral feeder (04) lower end is arranged on the fermentation liquid level below of anaerobic reactor (06).
4. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 1 and sampling, it is characterized in that: in described piston cylinder (17), be provided with piston rod (29), it is upper that described first piston (23) and the second piston (24) are fixed on this piston rod (29), between first piston (23) and the second piston (24), by piston locating sleeve (25), is located by connecting.
5. the full mechanically driver type charging of high solid concentration reactor as claimed in claim 1 or 2 or 3 or 4 and the device of sampling, it is characterized in that: described first piston (23) and the second piston (24) comprise plastic plate (27) and the rubber gasket (28) that is spaced composition the inwall shrink-fit of rubber gasket (28) and piston cylinder (17).
6. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 5 and sampling, it is characterized in that: described drive system comprises transmitting gear (20), rocking arm (21), driving rack (22), described driving rack (22) is connected with piston rod (29) through in piston cylinder (17), transmitting gear (20) is located at driving rack (22) and is positioned on the outer end of piston cylinder (17), and rocking arm (21) drives and is connected with transmitting gear (20).
7. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 6 and sampling, it is characterized in that: the inner wall of end face of the part of piston cylinder (17) in anaerobic reactor (06) is provided with for keeping out the sampling steady arm (31) of described the second piston (24), on the inner wall of end face of the part at piston cylinder (17) outside anaerobic reactor (06), be provided with and go out sample steady arm (32) for what keep out first piston (24).
8. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 7 and sampling, is characterized in that: on piston cylinder (17) sidewall between first piston (23) and piston cylinder (17) blind end outside anaerobic reactor (06), be provided with pore (33).
9. the device of the full mechanically driver type charging of high solid concentration reactor as claimed in claim 2 and sampling, is characterized in that: the quantity of described screw rod (13) is at least two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320491216.3U CN203498377U (en) | 2013-08-12 | 2013-08-12 | Fully mechanically driven feeding and sampling device of high solid concentration reactor |
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| CN201320491216.3U CN203498377U (en) | 2013-08-12 | 2013-08-12 | Fully mechanically driven feeding and sampling device of high solid concentration reactor |
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| CN203498377U true CN203498377U (en) | 2014-03-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103387934A (en) * | 2013-08-12 | 2013-11-13 | 中国科学院广州能源研究所 | Full-mechanical drive feeding and sampling device of reactor with high solid concentration |
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2013
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103387934A (en) * | 2013-08-12 | 2013-11-13 | 中国科学院广州能源研究所 | Full-mechanical drive feeding and sampling device of reactor with high solid concentration |
| CN103387934B (en) * | 2013-08-12 | 2015-02-04 | 中国科学院广州能源研究所 | Full-mechanical drive feeding and sampling device of reactor with high solid concentration |
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