CN110713907A

CN110713907A - High-efficient environmental protection's equipment for fermented feed production

Info

Publication number: CN110713907A
Application number: CN201911049216.6A
Authority: CN
Inventors: 袁庆丰; 詹巧春; 张业成; 周继鑫; 刘阳; 徐维烈
Original assignee: Wuhan Heyuan Green Organism Co Ltd
Current assignee: Wuhan Heyuan Green Organism Co Ltd
Priority date: 2019-10-31
Filing date: 2019-10-31
Publication date: 2020-01-21

Abstract

The invention discloses a high-efficiency environment-friendly fermented feed production device, which comprises a storage structure, a discharging mechanism, a lifting mechanism and a stirring mechanism, wherein the discharging mechanism is arranged at the lower end of the storage structure, the lifting mechanism is arranged at the upper side of the storage structure, and the stirring mechanism is arranged at the bottom end of the lifting mechanism. The occurrence of the condition that the feed is stuck on the wall is avoided, and the later cleaning is facilitated.

Description

High-efficient environmental protection's equipment for fermented feed production

Technical Field

The invention relates to equipment for producing fermented feed, in particular to high-efficiency and environment-friendly equipment for producing fermented feed, and belongs to the technical field of fermented feed production.

Background

The fermented feed takes microorganism and complex enzyme as biological feed starter strains, and the feed raw materials are converted into microbial mycoprotein, bioactive small peptide amino acid, microbial active probiotics and complex enzyme preparation as an integrated biological fermented feed. The product not only can make up amino acid which is easy to be lacked in conventional feed, but also can quickly convert the nutrient components of other raw feed materials, thereby achieving the effect of enhancing digestion, absorption and utilization.

The existing production and preparation method of the fermented feed comprises the following steps: mix fermented feed and fermentation mother liquor earlier, ferment the fermented feed after will mixing again, and traditional stirring formula fermentation storage tank adopts the design of multi-level blade, and the design of multiunit blade has greatly occupied the inside volume of storage tank, and the setting of multilayer blade still is difficult to guarantee the fermentation raw materials intensive mixing of each position in the fermentation storage tank, does not set up the position of blade, then is difficult to realize the intensive mixing of fermented feed and fermentation mother liquor.

Disclosure of Invention

The invention provides efficient and environment-friendly equipment for producing fermented feed, which effectively solves the problems that a traditional stirring type fermentation storage tank adopts a design mode of multi-layer blades, the design of a plurality of groups of blades greatly occupies the internal volume of the storage tank, the arrangement of the plurality of layers of blades still cannot ensure that the fermented raw materials at all positions in the fermentation storage tank are fully stirred, and the fermented feed and the fermented mother liquor are difficultly mixed at the positions without the blades.

In order to solve the technical problems, the invention provides the following technical scheme:

the invention relates to efficient and environment-friendly fermented feed production equipment which comprises a storage structure, a discharging mechanism, a lifting mechanism and a stirring mechanism, wherein the discharging mechanism is installed at the lower end of the storage structure, the lifting mechanism is installed at the upper side of the storage structure, and the stirring mechanism is installed at the bottom end of the lifting mechanism.

Preferably, the storage structure comprises an outer protective shell, an inner storage tank, a vacuum cavity, a support plate, a feed inlet, a sealing cover plate, an exhaust pipe, a liquid adding pipe and a safety valve, wherein the inner storage tank is sleeved in the outer protective shell, the vacuum cavity is arranged between the outer protective shell and the inner storage tank, the support plates are arranged in the vacuum cavity, two ends of each support plate are fixedly welded between the outer protective shell and the inner storage tank, the top end of the inner storage tank is fixedly communicated with the feed inlet, the exhaust pipe and the liquid adding pipe, the safety valve is arranged on the exhaust pipe and the liquid adding pipe, and the sealing cover plate is.

As preferred, discharge mechanism includes discharging pipe, conveying pipeline, defeated material motor, defeated material pivot, helical blade, bleeder valve, fluid-discharge tube, flowing back valve and infiltration piece, the bottom of storage tank including the fixed intercommunication of discharging pipe, the fixed intercommunication in one side of discharging pipe has the fluid-discharge tube, be equipped with the fluid-discharge valve on the fluid-discharge tube, the inside of fluid-discharge tube is equipped with the infiltration piece, be equipped with the bleeder valve on the discharging pipe of fluid-discharge tube below, the bottom mounting intercommunication of discharging pipe has the conveying pipeline, the screw fixation has defeated material motor on the one end lateral wall of conveying pipeline, the lateral wall that the output of defeated material motor passed the conveying pipeline extends to the inside and the defeated material pivot of fixedly connected with of conveying pipeline, the lateral wall fixedly connected with helical blade of defeated material.

As preferred, elevating system includes agitator motor, plummer, fall way, elevator motor, meshing rack, mount, drive gear and speed reducer, the fall way slides and inserts the upside middle part of establishing at the inner storage tank, the top fixedly connected with plummer of fall way, the upside middle part screw fixation of plummer has agitator motor, the upside screw fixation that just is located the inner storage tank in one side of fall way has the mount, the fall way is close to one side fixedly connected with meshing rack of mount, one side screw fixation of mount has the speed reducer, one side screw fixation of speed reducer has elevator motor, elevator motor's output and the input fixed connection of speed reducer, the output of speed reducer passes mount fixedly connected with drive gear.

As preferred, rabbling mechanism includes stirring pivot, electric telescopic handle, down tube, stirring leaf, connecting block and scrapes the wallboard, the stirring pivot is located the elevator, two electric telescopic handle of lateral wall fixedly connected with of stirring pivot, electric telescopic handle's bottom all articulates there is the down tube, the bottom of stirring pivot extends to the outside and the fixedly connected with connecting block of elevator pipe, the both sides of connecting block all articulate there is the stirring leaf, the equal fixedly connected with in the other both sides of connecting block scrapes the wallboard, electric telescopic handle's one end is all rotated with the stirring leaf to the down tube and is connected.

Preferably, the water seepage block is made of porous concrete materials, and an opening is formed in one end, far away from the material conveying motor, of the material conveying pipe.

Preferably, the meshing rack is meshed with the driving gear, and the output end of the stirring motor penetrates through the bearing table to be fixedly connected with the top end of the stirring rotating shaft.

Preferably, the two inclined rods are symmetrically arranged on two sides of the stirring rotating shaft, and one ends of the inclined rods, far away from the electric telescopic rod, are rotatably connected to the middle of the stirring blade.

The invention has the following beneficial effects: the invention relates to a high-efficiency environment-friendly fermented feed production device, which has the characteristics of reasonable structural design and environmental protection and high efficiency, when in use, the arrangement of a vacuum cavity ensures that the fermentation heat in an inner storage tank is not easy to dissipate, fermentation mother liquor is added from a liquid adding pipe, harmful waste gas generated by fermentation in the inner storage tank is led into air purification equipment from an exhaust pipe, the environment pollution caused by fermentation gas is avoided, a water seepage block in a liquid discharge pipe has the water seepage function, the excessive fermentation mother liquor in the inner storage tank can be discharged, the stirring function of a stirring mechanism can promote the fermentation mother liquor to be fused with the fermented feed, the fermented feed quality can be improved, the fermentation efficiency is improved, the stirring mechanism can not only lift up and down, but also can form an inverted V-shaped structure, the fermented feed and the fermentation mother liquor can be completely stirred, so that the fermentation raw materials at each position in the inner storage, realize the intensive mixing of fermentation raw materials and fermentation mother liquor, the inside that rabbling mechanism occupied the inner storage tank simultaneously is small, scrapes the setting of wallboard, has avoided the fodder to glue the emergence of the wall condition, also does benefit to the later stage clearance.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a cross-sectional view of the structure of the present invention;

FIG. 2 is a schematic view of the discharge mechanism of the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 1;

FIG. 4 is a schematic view of the structure of the stirring mechanism of the present invention;

fig. 5 is a schematic view of the structure of the connecting block of the present invention.

In the figure: 1. a storage structure; 11. an outer protective shell; 12. an inner storage tank; 13. a vacuum chamber; 14. a support plate; 15. a feed inlet; 16. sealing the cover plate; 17. an exhaust pipe; 18. a liquid feeding pipe; 19. a safety valve; 2. a discharging mechanism; 21. a discharge pipe; 22. a delivery pipe; 23. a material conveying motor; 24. a material conveying rotating shaft; 25. a helical blade; 26. a discharge valve; 27. a liquid discharge pipe; 28. a drain valve; 29. a water seepage block; 3. a lifting mechanism; 31. a stirring motor; 32. a bearing table; 33. a lifting pipe; 34. a lifting motor; 35. a rack is meshed; 36. a fixed mount; 37. a drive gear; 38. a speed reducer; 4. a stirring mechanism; 41. a stirring rotating shaft; 42. an electric telescopic rod; 43. a diagonal bar; 44. stirring blades; 45. connecting blocks; 46. and scraping the wall plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example (b): as shown in fig. 1-5, the efficient and environment-friendly fermented feed production equipment comprises a storage structure 1, a discharging mechanism 2, a lifting mechanism 3 and a stirring mechanism 4, wherein the discharging mechanism 2 is installed at the lower end of the storage structure 1, the lifting mechanism 3 is installed at the upper side of the storage structure 1, and the stirring mechanism 4 is installed at the bottom end of the lifting mechanism 3.

The storage structure 1 comprises an outer protective shell 11, an inner storage tank 12, a vacuum cavity 13, supporting plates 14, a feeding hole 15, a sealing cover plate 16, an exhaust pipe 17, a liquid adding pipe 18 and a safety valve 19, the inner storage tank 12 is sleeved in the outer protective shell 11, the vacuum cavity 13 is arranged between the outer protective shell 11 and the inner storage tank 12, the plurality of supporting plates 14 are arranged in the vacuum cavity 13, two ends of each supporting plate 14 are fixedly welded between the outer protective shell 11 and the inner storage tank 12, the top end of the inner storage tank 12 is fixedly communicated with the feeding hole 15, the exhaust pipe 17 and the liquid adding pipe 18, the safety valve 19 is arranged on each of the exhaust pipe 17 and the liquid adding pipe 18, and.

Wherein, discharge mechanism 2 includes discharging pipe 21, conveying pipeline 22, defeated material motor 23, defeated material pivot 24, helical blade 25, bleeder valve 26, fluid-discharge tube 27, fluid-discharge valve 28 and infiltration piece 29, the bottom of storage tank 12 including the fixed intercommunication of discharging pipe 21, the fixed intercommunication in one side of discharging pipe 21 has fluid-discharge tube 27, be equipped with fluid-discharge valve 28 on the fluid-discharge tube 27, the inside of fluid-discharge tube 27 is equipped with infiltration piece 29, be equipped with bleeder valve 26 on the discharging pipe 21 of fluid-discharge tube 27 below, the bottom mounting intercommunication of discharging pipe 21 has conveying pipeline 22, screw fixation has defeated material motor 23 on the one end lateral wall of conveying pipeline 22, the output of defeated material motor 23 passes the lateral wall of conveying pipeline 22 and extends to the inside of conveying pipeline 22 and fixedly connected with defeated material pivot 24, the lateral wall fixedly connected with helical blade 25 of defeated.

Wherein, elevating system 3 includes agitator motor 31, plummer 32, elevator pipe 33, elevator motor 34, the rodent strip 35, mount 36, drive gear 37 and speed reducer 38, elevator pipe 33 slides and inserts the upside middle part of establishing at inner storage tank 12, elevator pipe 33's top fixedly connected with plummer 32, the upside middle part screw fixation of plummer 32 has agitator motor 31, one side of elevator pipe 33 and the upside screw fixation that is located inner storage tank 12 have mount 36, one side fixedly connected with rodent strip 35 that elevator pipe 33 is close to mount 36, one side screw fixation of mount 36 has speed reducer 38, one side screw fixation of speed reducer 38 has elevator motor 34, the output of elevator motor 34 and the input fixed connection of speed reducer 38, the output of speed reducer 38 passes mount 36 fixedly connected with drive gear 37.

Wherein, rabbling mechanism 4 includes stirring pivot 41, electric telescopic handle 42, down tube 43, stirring leaf 44, connecting block 45 and scrape wallboard 46, stirring pivot 41 is located the fall way 33, two electric telescopic handle 42 of the lateral wall fixedly connected with of stirring pivot 41, electric telescopic handle 42's bottom all articulates there is down tube 43, stirring pivot 41's bottom extends to the outside and the fixedly connected with connecting block 45 of fall way 33, connecting block 45's both sides all articulate there is stirring leaf 44, the equal fixedly connected with in other both sides of connecting block 45 scrapes wallboard 46, the one end that electric telescopic handle 42 was kept away from to down tube 43 all rotates with stirring leaf 44 to be connected.

Wherein, the water seepage block 29 is made of porous concrete material, and an opening is arranged at one end of the material conveying pipe 22 far away from the material conveying motor 23.

Wherein, the rodent 35 is connected with the drive gear 37 in a meshing way, and the output end of the stirring motor 31 passes through the bearing platform 32 and is fixedly connected with the top end of the stirring rotating shaft 41.

Wherein, two down tube 43 symmetry sets up the both sides at stirring pivot 41, and the one end that the down tube 43 kept away from electric telescopic handle 42 all rotates the middle part of connecting at stirring leaf 44.

It is specific, throw into fermented feed from feed inlet 15 earlier, when fermented feed reachd suitable capacity, will 16 screw fixation of closing cap board at the ring flange edge of feed inlet 15, make inner storage tank 12 can seal, the setting of vacuum cavity 13, make the fermentation heat in the inner storage tank 12 difficult lost, fermented mother liquor then adds from liquid feeding pipe 18, and the harmful waste gas that the interior fermentation of inner storage tank 12 produced then follows in the leading-in air purification equipment of blast pipe 17, avoid fermented gas to cause the pollution to the environment, infiltration piece 29 in the fluid-discharge tube 27 has the infiltration effect, can be with interior storage tank 12 interior excessive fermented mother liquor discharge, the stirring effect of rabbling mechanism 4, can promote fermented mother liquor and fermented feed to fuse, can improve fermented feed quality, and improve fermentation efficiency, its stirring flow is: the lifting motor 34 drives the driving gear 37 to rotate, the driving gear 37 is meshed with the transmission rack 35, the height of the lifting pipe 33 can be freely adjusted, the stirring position of the stirring mechanism 4 is adjusted, the stirring motor 31 rotates to drive the stirring rotating shaft 41 to rotate, the fermented feed is fully stirred by the stirring blade 44, the fermented feed is fused with the fermented mother liquor, the rotating direction of the stirring motor 31 is circularly switched, the winding problem of a wire of the electric telescopic rod 42 can be avoided, when the stirring mechanism 4 moves downwards to the lowest position, the electric telescopic rod 42 extends to further push the inclined rod 43 to push the stirring blade 44, the included angle of the two stirring blades 44 is reduced, an inverted V-shaped structure is formed, at the moment, the stirring motor 31 rotates, the stirring blade 44 can fully stir the fermented feed and the fermented mother liquor at the hemispherical bottom of the inner storage tank 12, and the problem of insufficient stirring is avoided, simultaneously, scrape wallboard 46 and be the horseshoe-shaped structure, the arc structure of scraping wallboard 46 bottom side can fully contact with inner tank 12 hemisphere diapire, and the both sides limit of scraping wallboard 46 can fully scrape the fermented fodder of the circular inner wall adhesion of inner tank 12, has avoided the fodder to glue the emergence of the wall condition, also does benefit to the later stage clearance.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an equipment is used in fermented feed production of high-efficient environmental protection, is including storing structure (1), discharge mechanism (2), elevating system (3) and rabbling mechanism (4), its characterized in that, discharge mechanism (2) are installed to the lower extreme of storing structure (1), elevating system (3) are installed to the upside of storing structure (1), rabbling mechanism (4) are installed to the bottom of elevating system (3).

2. The efficient and environment-friendly fermented feed production equipment according to claim 1, wherein the storage structure (1) comprises an outer protective shell (11), an inner storage tank (12), a vacuum cavity (13), a support plate (14), a feed inlet (15), a cover plate (16), an exhaust pipe (17), a liquid feeding pipe (18) and a safety valve (19), the inner storage tank (12) is sleeved in the outer protective shell (11), the vacuum cavity (13) is arranged between the outer protective shell (11) and the inner storage tank (12), the plurality of support plates (14) are arranged in the vacuum cavity (13), two ends of each support plate (14) are fixedly welded between the outer protective shell (11) and the inner storage tank (12), the top end of the inner storage tank (12) is fixedly communicated with the feed inlet (15), the exhaust pipe (17) and the liquid feeding pipe (18), and the safety valves (19) are arranged on the exhaust pipe (17) and the liquid feeding pipe (18), and a sealing cover plate (16) is embedded at the opening of the feeding hole (15).

3. The high-efficiency and environment-friendly fermented feed production equipment as claimed in claim 2, wherein the discharging mechanism (2) comprises a discharging pipe (21), a feeding pipe (22), a feeding motor (23), a feeding rotating shaft (24), a helical blade (25), a discharging valve (26), a discharging pipe (27), a discharging valve (28) and a water seepage block (29), the discharging pipe (21) is fixedly communicated with the bottom end of the inner storage tank (12), one side of the discharging pipe (21) is fixedly communicated with the discharging pipe (27), the discharging pipe (27) is provided with the discharging valve (28), the discharging pipe (27) is internally provided with the water seepage block (29), the discharging pipe (21) below the discharging pipe (27) is provided with the discharging valve (26), the bottom end of the discharging pipe (21) is fixedly communicated with the feeding pipe (22), and the feeding motor (23) is fixed on the outer side wall of one end of the feeding pipe (22) through a screw, the output end of the material conveying motor (23) penetrates through the side wall of the material conveying pipe (22) to extend to the inside of the material conveying pipe (22), the material conveying rotating shaft (24) is fixedly connected with the outer side wall of the material conveying rotating shaft (24), and the spiral blade (25) is fixedly connected with the outer side wall of the material conveying rotating shaft (24).

4. The efficient and environment-friendly fermented feed production equipment according to claim 2, wherein the lifting mechanism (3) comprises a stirring motor (31), a bearing platform (32), a lifting pipe (33), a lifting motor (34), a rodent bar (35), a fixing frame (36), a driving gear (37) and a speed reducer (38), the lifting pipe (33) is slidably inserted in the middle of the upper side of the inner storage tank (12), the bearing platform (32) is fixedly connected to the top end of the lifting pipe (33), the stirring motor (31) is fixed to the middle of the upper side of the bearing platform (32) through screws, the fixing frame (36) is fixed to one side of the lifting pipe (33) and the upper side of the inner storage tank (12) through screws, the meshing rack (35) is fixedly connected to one side of the lifting pipe (33) close to the fixing frame (36), and the speed reducer (38) is fixed to one side of the fixing frame (36), a lifting motor (34) is fixed on one side of the speed reducer (38) through screws, the output end of the lifting motor (34) is fixedly connected with the input end of the speed reducer (38), and the output end of the speed reducer (38) penetrates through the fixing frame (36) and is fixedly connected with the driving gear (37).

5. The high-efficiency and environment-friendly fermented feed production equipment as claimed in claim 4, wherein, the stirring mechanism (4) comprises a stirring rotating shaft (41), an electric telescopic rod (42), an inclined rod (43), a stirring blade (44), a connecting block (45) and a wall scraping plate (46), the stirring rotating shaft (41) is positioned in the lifting pipe (33), the outer side wall of the stirring rotating shaft (41) is fixedly connected with two electric telescopic rods (42), the bottom ends of the electric telescopic rods (42) are hinged with inclined rods (43), the bottom ends of the stirring rotating shafts (41) extend to the outside of the lifting pipe (33) and are fixedly connected with connecting blocks (45), stirring blades (44) are hinged to two sides of the connecting block (45), scraping plates (46) are fixedly connected to the other two sides of the connecting block (45), one end of the inclined rod (43) far away from the electric telescopic rod (42) is rotatably connected with the stirring blade (44).

6. The apparatus for producing fermented feed with high efficiency and environmental protection as claimed in claim 3, wherein said water-permeable block (29) is made of porous concrete material, and an opening is provided at an end of said feeding pipe (22) far away from said feeding motor (23).

7. The efficient and environment-friendly fermented feed production equipment as claimed in claim 5, wherein the meshed rack (35) is meshed with the driving gear (37), and the output end of the stirring motor (31) penetrates through the bearing platform (32) to be fixedly connected with the top end of the stirring rotating shaft (41).

8. The efficient and environment-friendly fermented feed production equipment as claimed in claim 5, wherein the two inclined rods (43) are symmetrically arranged at two sides of the stirring rotating shaft (41), and one ends of the inclined rods (43) far away from the electric telescopic rods (42) are rotatably connected to the middle parts of the stirring blades (44).