CN203498354U - Semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank - Google Patents
Semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank Download PDFInfo
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- CN203498354U CN203498354U CN201320637576.XU CN201320637576U CN203498354U CN 203498354 U CN203498354 U CN 203498354U CN 201320637576 U CN201320637576 U CN 201320637576U CN 203498354 U CN203498354 U CN 203498354U
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Abstract
The utility model discloses a semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank which mainly comprises a heating tank, a horizontal sterilizing tank, a steam guide pipe, a wastewater guide pipe, a water injection pipe, a cold water guide pipe, a water pump, an electric cabinet and a pool, wherein one end of the steam guide pipe is connected with a steam outlet at the top of the heating tank, the other end of the steam guide pipe is connected with the bottom of the horizontal sterilizing tank, the steam guide pipe is provided with a steam control valve, one end of the water injection pipe is connected with the pool, the other end of the water injection pipe is connected with a wastewater outlet at the bottom of the heating tank, the water pump is arranged on the water injection pipe, the water injection pipe is connected with a sewage discharge pipe, the sewage discharge pipe is provided with a sewage discharge control valve, one end of the cold water guide pipe is connected with the top of the horizontal sterilizing tank, and the other end of the cold water guide pipe is communicated with the water injection pipe. The semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank disclosed by the utility model is compact in design structure; and the sterilizing tank integrates heating, sterilizing and cooling into a whole, therefore, the sterilizing tank is high in degree of automation, good in safety performance, small in overall structure, and suitable for the needs of decentralized processing operation of palm oil in rural areas, and the production efficiency is greater than or equal to 300 kg/h.
Description
Technical field
The utility model relates to a kind of agricultural machine, specifically a kind of oil palm fruit bundle sterilizing tank.
Background technology
Oil palm is a kind of important tropical oil crops, and brown oil is a kind of important food plant oil and technical oils.The pulp oil length 46%-50% of oil palm, kernel oil length 50%-60%, the contrast of unit surface oil offtake and other oil crops, is 5 times of peanut, 10 times of vegetable seed, 12 times of soybean, therefore there is the title of " world oil king ".
Because the activity of lipase in oil palm fruit is very high, very easily increase acid value, after gathering, in 24h, must carry out processing treatment and extract palm fibre oil, in case acid value increases reduction quality.Because China's oil palm industry is still in the starting stage, planting scale is little, dispersion range is wide, intensive degree is low, the oily machining production line of existing large-scale palm fibre, and equipment, supporting factory building, facility investment are high, are still not suitable for setting up at present large-scale Zong You source mill.Develop small-sized palm fibre oil extraction equipment, make every effort to technique simple, easy to operate, facility investment is few, and peasant affords, and needs that much or many, exempt peasant household's oil palm processing trouble and worry, be conducive to accelerate China's torrid areas Conditions In Relation To Oil Palm Cultivation and promote, promote the development of brown oily industry, meet the needs of China's edible oil and technical oils.
Existing oil palm sterilization tank is divided into vertical and horizontal two kinds, is all big machinery, and production efficiency is more than 700kg/h, tank body is huge, account for plant area large, the hundreds thousand of units of single device price, vertical structure simply but manually unload fruit, labour intensity is large, horizontal have an external track, and complex structure need to be built factory building as processing place, overall investment is high, is not suitable for current China Conditions In Relation To Oil Palm Cultivation small scale, job requirements that process scale is little.
Utility model content
The purpose of this utility model is to provide a kind of small volume, easy to operate, the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water that safety coefficient is high.
For achieving the above object, the technical scheme that the utility model adopts is:
The circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water, it is mainly by heating tank, horizontal bundle sterilizing tank, steam duct, waste water conduit, water injection pipe, cold water conduit, water pump, electric control box and pond form, on described heating tank and horizontal bundle sterilizing tank, be respectively equipped with gas exhausting valve, one end of described steam duct is connected with the steam outlet at heating tank top, the other end is communicated with the bottom of horizontal bundle sterilizing tank, described steam duct is provided with steam control valve, one end of described water injection pipe is communicated with pond, the other end is connected with the waste water discharge opening of heating tank bottom, described water pump is located on water injection pipe, two ends near water injection pipe are respectively equipped with water filling control valve and water discharge valve, on described water injection pipe and on the pipeline between water discharge valve and water pump, be connected with blow-off pipe, described blow-off pipe is provided with blowdown control valve, one end of described cold water conduit is connected with the top of described horizontal bundle sterilizing tank, pipeline connection on the other end and water injection pipe and between water discharge valve and water pump, described cold water conduit is provided with cold water control valve, one end of described waste water conduit is communicated with the bottom of horizontal bundle sterilizing tank, pipeline connection on the other end and water injection pipe and between water filling control valve and water pump, waste water conduit is provided with waste water control valve, described electric control box, in order to above-mentioned each valve is carried out to on-off control.
Bottom in described horizontal bundle sterilizing tank is provided with steam distribution pipe, is distributed with a plurality of steam discharge holes on the tube wall of described steam distribution pipe, and one end of described steam duct is communicated with steam distribution pipe; Top in described horizontal bundle sterilizing tank is provided with cold water distribution pipe, is distributed with a plurality of cold water outlet orifices on the tube wall of described cold water distribution pipe, and one end of described cold water conduit is communicated with cold water distribution pipe.
One port of described horizontal bundle sterilizing tank is truck entrance, and described truck ingress is provided with seals up a door, and the outside of described horizontal bundle sterilizing tank is provided with the clip of manually sealing up a door; In described horizontal bundle sterilizing tank, be provided with truck track.
Described seal up a door and horizontal bundle sterilizing tank between be provided with inflation seal ring, described inflation seal ring is provided with purging valve and inflation valve.
Described heating tank and/or horizontal bundle sterilizing tank are provided with safety valve.
In described heating tank and/or horizontal bundle sterilizing tank, be provided with temperature sensor and electro connecting pressure gauge, described temperature sensor and electro connecting pressure gauge are electrically connected to described electric control box respectively.
Described heating tank is provided with liquidometer.
Described heating tank is provided with thermometer.
Described steam control valve adopts pneumatic control valve.
The beneficial effects of the utility model: the utility model project organization is compact, integrate heating, kill ferment, cooling, and level of automation is high, and safety performance is good, and integral frame is less, is applicable to the brown oily operation needs of rural area dispersion processing, production efficiency >=300 ㎏/h.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model.
In figure: 1, heating tank; 2, horizontal bundle sterilizing tank; 3, steam duct; 4, waste water conduit; 5, water injection pipe; 6, cold water conduit; 7, water pump; 8, electric control box; 9, pond; 10, gas exhausting valve; 11, gas exhausting valve; 12, steam control valve; 13, waste water discharge opening; 14, water filling control valve; 15, water discharge valve; 16, blow-off pipe; 17, blowdown control valve; 18, cold water control valve; 19, steam distribution pipe; 20, cold water distribution pipe; 21, seal up a door; 22, the clip of manually sealing up a door; 23, truck track; 24, purging valve; 25, inflation valve; 26, safety valve; 27, temperature sensor; 28, liquidometer; 29, thermometer; 30, waste water control valve; 31, electro connecting pressure gauge.
Embodiment
As shown in Figure 1, the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water, it is mainly by heating tank 1, horizontal bundle sterilizing tank 2, steam duct 3, waste water conduit 4, water injection pipe 5, cold water conduit 6, water pump 7, electric control box 8 and pond 9 form, on described heating tank 1 and horizontal bundle sterilizing tank 2, be respectively equipped with gas exhausting valve 10 and gas exhausting valve 11, one end of described steam duct 3 is connected with the steam outlet at heating tank 1 top, the other end is communicated with the bottom of horizontal bundle sterilizing tank 2, described steam duct 3 is provided with steam control valve 12, one end of described water injection pipe 5 is communicated with pond 9, the other end is connected with the waste water discharge opening 13 of heating tank 1 bottom, described water pump 7 is located on water injection pipe 5, two ends near water injection pipe 5 are respectively equipped with water filling control valve 14 and water discharge valve 15, on described water injection pipe 5 and on the pipeline between water discharge valve 15 and water pump 7, be connected with blow-off pipe 16, described blow-off pipe 16 is provided with blowdown control valve 17, one end of described cold water conduit 6 is connected with the top of described horizontal bundle sterilizing tank 2, pipeline connection on the other end and water injection pipe 5 and between water discharge valve 15 and water pump 7, described cold water conduit 6 is provided with cold water control valve 18, one end of described waste water conduit 4 is communicated with the bottom of horizontal bundle sterilizing tank 2, pipeline connection on the other end and water injection pipe 5 and between water filling control valve 14 and water pump 7, waste water conduit 4 is provided with waste water control valve 30, described electric control box 8, in order to above-mentioned each valve is carried out to on-off control.Described steam control valve 12 adopts pneumatic control valve.
Bottom in horizontal bundle sterilizing tank 2 is provided with steam distribution pipe 19, is distributed with a plurality of steam discharge holes on the tube wall of steam distribution pipe 19, and one end of steam duct 3 is communicated with steam distribution pipe 19; Top in horizontal bundle sterilizing tank 2 is provided with cold water distribution pipe 20, is distributed with a plurality of cold water outlet orifices on the tube wall of cold water distribution pipe 20, and one end of cold water conduit 6 is communicated with cold water distribution pipe 20.
One port of horizontal bundle sterilizing tank 2 is truck entrance, and described truck ingress is provided with seals up a door 21, and the outside of horizontal bundle sterilizing tank 2 is provided with the clip 22 of manually sealing up a door; In described horizontal bundle sterilizing tank 2, be provided with truck track 23.Seal up a door 21 and horizontal bundle sterilizing tank 2 between be provided with inflation seal ring, described inflation seal ring is provided with purging valve 24 and inflation valve 25.
Heating tank 1 and horizontal bundle sterilizing tank 2 are provided with respectively safety valve 26, temperature sensor 27 and electro connecting pressure gauge 31, and described temperature sensor 27 and electro connecting pressure gauge 31 are electrically connected to described electric control box 8 respectively.In addition, on heating tank 1, be respectively equipped with liquidometer 28 and thermometer 29.
Principle of work: working process is divided 5 stages:
1. enter the fruit stage: open and seal up a door, the truck of filling oil palm fresh fruit is pushed to horizontal bundle sterilizing tank, close and seal up a door, with manually sealing up a door, clip will be sealed up a door fixing, electric control box is controlled external air compressor the inflation valve of inflation seal ring is inflated, thereby seals whole horizontal bundle sterilizing tank;
2. water filling stage: first close waste water control valve 30, blowdown control valve 17 and cold water control valve 18, open water filling control valve 14, water discharge valve 15 and gas exhausting valve 10, then open water pump 7, to water filling in heating tank 1, observe liquidometer 28, arrive and specify water level.Finally close water filling control valve 14, open waste water control valve 30, water filling completes.
3. add the heat kill ferment stage: the heating unit of opening heating tank 1, electric control box 8 is controlled and is opened steam control valve 12 simultaneously, after water boiling, steam is discharged from the steam outlet at heating tank 1 top, through steam duct 3 and steam control valve 12, enters horizontal bundle sterilizing tank 2, and oil palm fruit is killed to ferment.When electro connecting pressure gauge 31 detects in heating tank 1 that pressure reaches set(ting)value, electric control box 8 is controlled the heater stop heating of heating tanks 1.When electro connecting pressure gauge 31 detects in horizontal bundle sterilizing tank 2 pressure and reaches capping value or temperature sensor 27 and the interior temperature of horizontal bundle sterilizing tank 2 detected and reach the higher limit of setting, electric control box is controlled steam off control valve 12, lower than set lower value time, electric control box is controlled and is opened steam control valve 12, realizes constant temperature and pressure and kills ferment processing.Killing the water that forms in ferment process is again back to form to have circulated in heating tank 1 by water pump 7 and kills ferment.Kill after ferment completes, close heating unit, waste water control valve 30 and the water discharge valve 15 of heating tank 1.
4. cooling stages: electric control box is controlled and opened gas exhausting valve 11, after exhaust finishes, opens water filling control valve 14 and cold water control valve 18, takes out cold water to 6 pairs of oil palm fruits of cold water conduit and carries out cooling process.After cooling end, close water filling control valve 14 and cold water control valve 18, open waste water control valve 30, blowdown control valve 17 and water discharge valve 15, the waste water in heating tank 1 and horizontal bundle sterilizing tank 2 is disposed to wastewater disposal basin through blow-off pipe 16.After discharge finishes, switch off the pump.
5. get the fruit stage: open gas exhausting valve 11 and the clip of manually sealing up a door, open and seal up a door, pull out truck.
The above is preferred implementation of the present utility model; certainly can not limit with this interest field of the utility model; should be understood that; for those skilled in the art; the technical solution of the utility model is modified or is equal to replacement, do not depart from the protection domain of technical solutions of the utility model.
Claims (9)
1. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water, it is characterized in that: it is mainly by heating tank, horizontal bundle sterilizing tank, steam duct, waste water conduit, water injection pipe, cold water conduit, water pump, electric control box and pond form, on described heating tank and horizontal bundle sterilizing tank, be respectively equipped with gas exhausting valve, one end of described steam duct is connected with the steam outlet at heating tank top, the other end is communicated with the bottom of horizontal bundle sterilizing tank, described steam duct is provided with steam control valve, one end of described water injection pipe is communicated with pond, the other end is connected with the waste water discharge opening of heating tank bottom, described water pump is located on water injection pipe, two ends near water injection pipe are respectively equipped with water filling control valve and water discharge valve, on described water injection pipe and on the pipeline between water discharge valve and water pump, be connected with blow-off pipe, described blow-off pipe is provided with blowdown control valve, one end of described cold water conduit is connected with the top of described horizontal bundle sterilizing tank, pipeline connection on the other end and water injection pipe and between water discharge valve and water pump, described cold water conduit is provided with cold water control valve, one end of described waste water conduit is communicated with the bottom of horizontal bundle sterilizing tank, pipeline connection on the other end and water injection pipe and between water filling control valve and water pump, waste water conduit is provided with waste water control valve, described electric control box, in order to above-mentioned each valve is carried out to on-off control.
2. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 1, it is characterized in that: the bottom in described horizontal bundle sterilizing tank is provided with steam distribution pipe, on the tube wall of described steam distribution pipe, be distributed with a plurality of steam discharge holes, one end of described steam duct is communicated with steam distribution pipe; Top in described horizontal bundle sterilizing tank is provided with cold water distribution pipe, is distributed with a plurality of cold water outlet orifices on the tube wall of described cold water distribution pipe, and one end of described cold water conduit is communicated with cold water distribution pipe.
3. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 1 and 2, it is characterized in that: a port of described horizontal bundle sterilizing tank is truck entrance, described truck ingress is provided with seals up a door, and the outside of described horizontal bundle sterilizing tank is provided with the clip of manually sealing up a door; In described horizontal bundle sterilizing tank, be provided with truck track.
4. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 3, is characterized in that: described in seal up a door and horizontal bundle sterilizing tank between be provided with inflation seal ring, described inflation seal ring is provided with purging valve and inflation valve.
5. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 4, is characterized in that: described heating tank and/or horizontal bundle sterilizing tank are provided with safety valve.
6. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 4, it is characterized in that: in described heating tank and/or horizontal bundle sterilizing tank, be provided with temperature sensor and electro connecting pressure gauge, described temperature sensor and electro connecting pressure gauge are electrically connected to described electric control box respectively.
7. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 4, is characterized in that: described heating tank is provided with liquidometer.
8. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 4, is characterized in that: described heating tank is provided with thermometer.
9. the circulating oil palm fruit bundle sterilizing tank of semi-automatic Double-layer hot-water according to claim 4, is characterized in that: described steam control valve adopts pneumatic control valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320637576.XU CN203498354U (en) | 2013-10-16 | 2013-10-16 | Semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320637576.XU CN203498354U (en) | 2013-10-16 | 2013-10-16 | Semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank |
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| Publication Number | Publication Date |
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| CN203498354U true CN203498354U (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320637576.XU Expired - Fee Related CN203498354U (en) | 2013-10-16 | 2013-10-16 | Semi-automatic double-layer hot water circulating oilpalm fruit sterilizing tank |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154210A (en) * | 2015-10-26 | 2015-12-16 | 迈安德集团有限公司 | Palm fruit sterilization system |
| CN107365624A (en) * | 2017-08-31 | 2017-11-21 | 郑州兴昊都商贸有限公司 | Horizontal crawler type palm fresh fruit brake ferment device and brake ferment technique |
| WO2020035775A1 (en) * | 2018-08-15 | 2020-02-20 | Phina Biosoluciones S.A.S. | System for recovering condensates with a high palm oil content, method for recovering said condensates and method for assembling the system |
-
2013
- 2013-10-16 CN CN201320637576.XU patent/CN203498354U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154210A (en) * | 2015-10-26 | 2015-12-16 | 迈安德集团有限公司 | Palm fruit sterilization system |
| CN105154210B (en) * | 2015-10-26 | 2018-09-07 | 迈安德集团有限公司 | It is a kind of palm fibre fruit kill ferment system |
| CN107365624A (en) * | 2017-08-31 | 2017-11-21 | 郑州兴昊都商贸有限公司 | Horizontal crawler type palm fresh fruit brake ferment device and brake ferment technique |
| WO2019042342A1 (en) * | 2017-08-31 | 2019-03-07 | 郑州途美机械设备有限公司 | Horizontal crawler type fermentation-killing device for palm fresh fruit and fermentation-killing process |
| WO2020035775A1 (en) * | 2018-08-15 | 2020-02-20 | Phina Biosoluciones S.A.S. | System for recovering condensates with a high palm oil content, method for recovering said condensates and method for assembling the system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 Termination date: 20141016 |
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| EXPY | Termination of patent right or utility model |