Summary of the invention
(1) technical problems to be solved
The present invention is complicated for operation in the process of sterilizing in order to overcome in the prior art, generated condensed water direct emission,
The shortcomings that pollution is caused to environment, the technical problem to be solved in the present invention is to provide it is a kind of it is easy to operate, can be to generation
Condensed water uniform effluent, the experiment glassware bactericidal unit for protecting environment.
(2) technical solution
In order to solve the above-mentioned technical problems, the present invention provides such a experiment glassware bactericidal units, including
There are bottom plate, high-pressure steam engine, supporting leg, table top, drainpipe, water discharging valve, sterilization tank, steam pipe, electrically-controlled valve, escape pipe, first
Fixture block, placement plate, the second fixture block, cross bar, link, bracing wire, case lid, L-type support, vacuum pump, button, balloon, vacuum-pumping tube and
Treatment box, bottom plate top left side are connected with high-pressure steam engine, right vertical balanced welding at the top of bottom plate by bolted connection
It is connected to supporting leg, supporting leg top horizontal is welded with table top, and table top bottom center vertical is connected with draining by way of flanged joint
It manages, is connected with water discharging valve by way of screwed connection on drainpipe, catch basin, catch basin and row are provided among mesa top
Connection in water pipe, mesa top is connected with sterilization tank by bolted connection, is connected in sterilization tank bottom and catch basin, high
It is connected with steam pipe by way of flanged joint on pressure steam engine, is connected with by way of screwed connection on steam pipe automatically controlled
Valve, left side wall lower part is connected with escape pipe by way of flanged joint in sterilization tank, and the end of steam pipe is left through sterilization tank
The left end of side wall and escape pipe is connected by way of flanged joint, evenly spaced on escape pipe to be provided with venthole, sterilization tank
It is symmetrically welded with the first fixture block at left and right sides of interior middle part, it is horizontal in sterilization tank to be equipped with placement plate, it is evenly spaced in placement plate to open
There is through-hole, placement plate left and right ends are symmetrically welded with the second fixture block, and the second fixture block and the first fixture block cooperate, and sterilization tank internal upper part is left
Symmetrically horizontal connection has cross bar by bolted connection for right two sides, is connected with bracing wire at the top of the second fixture block, is to have in bracing wire
Link, link cover on cross bar, and the top of sterilization tank is equipped with case lid, and case lid lid closes the left end of case lid and sterilizing on sterilization tank
The top left of case is articulated and connected, and the external right side wall of sterilization tank is connected with L-type support and vacuum pump by bolted connection,
L-type support is located at the top of vacuum pump, and L-type support medial shaft, which is faced directly, has been connected by screw to button, and sterilization tank right side wall is equipped with
It is connected in balloon, balloon and sterilization tank, balloon is corresponding with button or so, is connected with pumping on vacuum pump by way of flanged joint
Vacuum tube, vacuum-pumping tube run through sterilization tank, are connected in sterilization tank and vacuum-pumping tube, are welded with treatment box, treatment box at the top of bottom plate
Between two supporting legs, treatment box, which is located at the underface of drainpipe, button and high-pressure steam engine and electrically-controlled valve, circuit connection.
Further include electric control system, electric control system include single-chip microcontroller, temperature sensor, pressure sensor, electric source monitoring circuit,
Output switch parameter/output circuit, outputting circuit for relay and host computer, temperature sensor and pressure sensor are converted by A/D
For circuit connection to single-chip microcontroller, electric source monitoring circuit is connected to reset circuit, and reset circuit is connected to single-chip microcontroller, and output switch parameter/
Output circuit is connected to single-chip microcontroller by optical coupling isolation circuit, single-chip microcontroller controlled by outputting circuit for relay water discharging valve,
Electrically-controlled valve and vacuum pump, host computer are connected to single-chip microcontroller by MAX232.The single-chip microcontroller uses STC89C52, temperature sensor
Using platinum resistance thermometer sensor, pressure sensor uses electric current loop receiver chip RCV420.
It preferably, further include having sterilizing filter, the end of vacuum-pumping tube is connected with degerming by bolted connection
Filter.
It preferably, further include having protective cover, the external right side wall of sterilization tank is connected with protective cover by bolted connection,
L-type support, button and balloon are respectively positioned in protective cover.
Preferably, the material of bottom plate is Q235 steel.
Preferably, the material for the treatment of box is stainless steel.
Preferably, the aperture of venthole is 1cm.
(3) beneficial effect
A kind of experiment glassware bactericidal unit provided by the present invention, easy to operate, in sterilization process, condensed water will
It can concentrate and collect in catch basin, high steam simultaneously sterilizes together to condensed water, and the condensed water in catch basin will pass through draining
Pipe is discharged in treatment box, be ensure that the discharge of condensed water unified security, is protected environment.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
It is a kind of experiment use glassware bactericidal unit, as shown in Figs 1-4, include bottom plate 1, high-pressure steam engine 2, supporting leg 3,
Table top 4, drainpipe 5, water discharging valve 6, sterilization tank 8, steam pipe 9, electrically-controlled valve 10, escape pipe 11, the first fixture block 12, placement plate
13, the second fixture block 15, cross bar 16, link 17, bracing wire 18, case lid 19, L-type support 20, vacuum pump 21, button 22, balloon 23, pumping
Vacuum tube 24 and treatment box 25,1 top left side of bottom plate are connected with high-pressure steam engine 2,1 top of bottom plate by bolted connection
Right vertical is symmetrically welded with supporting leg 3, and 3 top horizontal of supporting leg is welded with table top 4, and 4 bottom center vertical of table top is connected by flange
The mode connect is connected with drainpipe 5, is connected with water discharging valve 6 on drainpipe 5 by way of screwed connection, in 4 top of table top
Between be provided with catch basin 7, be connected in catch basin 7 and drainpipe 5, is connected with sterilization tank by bolted connection at the top of table top 4
8, be connected in 8 bottom of sterilization tank and catch basin 7, is connected with steam pipe 9 on high-pressure steam engine 2 by way of flanged joint, steaming
Electrically-controlled valve 10 is connected on steam pipe 9 by way of screwed connection, left side wall lower part is by way of flanged joint in sterilization tank 8
It is connected with escape pipe 11, the side that the end of steam pipe 9 passes through flanged joint through the left end of 8 left side wall of sterilization tank and escape pipe 11
Formula connects, and evenly spaced on escape pipe 11 to be provided with venthole 26, the middle part left and right sides is symmetrically welded with the first card in sterilization tank 8
Block 12, it is horizontal in sterilization tank 8 to be equipped with placement plate 13, it is evenly spaced in placement plate 13 to be provided with through-hole 14, placement plate 13 or so two
End is symmetrically welded with the second fixture block 15, and the second fixture block 15 and the first fixture block 12 cooperate, symmetrical logical at left and right sides of 8 internal upper part of sterilization tank
Crossing bolted mode horizontal connection has cross bar 16, and bracing wire 18 is connected at the top of the second fixture block 15, is to have link in bracing wire 18
17,17 sets of link on cross bar 16, the top of sterilization tank 8 is equipped with case lid 19, and the lid of case lid 19 closes on sterilization tank 8, case lid 19
The top left of left end and sterilization tank 8 is articulated and connected, and the external right side wall of sterilization tank 8 is connected with L-type by bolted connection
Bracket 20 and vacuum pump 21, L-type support 20 are located at the top of vacuum pump 21, and 20 medial shaft of L-type support, which is faced directly, to be connected by screw to
There is a button 22,8 right side wall of sterilization tank is equipped with balloon 23, is connected in balloon 23 and sterilization tank 8, balloon 23 and 22 or so pairs of button
It answers, is connected with vacuum-pumping tube 24 on vacuum pump 21 by way of flanged joint, vacuum-pumping tube 24 runs through sterilization tank 8, sterilization tank 8
It being connected to in vacuum-pumping tube 24, treatment box 25 is welded at the top of bottom plate 1, treatment box 25 is between two supporting legs 3, and treatment box 25
In the underface of drainpipe 5, button 22 and high-pressure steam engine 2 and electrically-controlled valve 10 have circuit connection.
It further include having sterilizing filter 27, the end of vacuum-pumping tube 24 is connected with aseptic filtration by bolted connection
Device 27.
It further include having protective cover 28, the external right side wall of sterilization tank 8 is connected with protective cover 28, L by bolted connection
Type bracket 20, button 22 and balloon 23 are respectively positioned in protective cover 28.
The material of bottom plate 1 is Q235 steel.
The material for the treatment of box 25 is stainless steel.
The aperture of venthole 26 is 1cm.
Control system of the invention includes single chip microcomputer main control system, output switch parameter/input master control system, data acquisition system
System and man-machine interactive system, data collection system include the temperature sensor and pressure sensor being arranged in sterilization tank 8, switch
The main function of amount input circuit is: during sterilizing, for judging the sealing door switch and thresholding of high temperature and high pressure containers
The Push And Release of bit switch.The main function of switching value output circuit is: the through and off of each solid-state relay is controlled, to control
The through and off for the digital valve having, to reach the temperature and pressure effect inside and outside control sterilizer.
As shown in figure 5, being Control system architecture block diagram of the present invention, temperature sensor and pressure sensor are converted by A/D
For circuit connection to single-chip microcontroller, electric source monitoring circuit is connected to reset circuit, and reset circuit is connected to single-chip microcontroller.Output switch parameter/
Output circuit is connected to single-chip microcontroller by optical coupling isolation circuit.Single-chip microcontroller controlled by outputting circuit for relay water discharging valve 6,
Electrically-controlled valve 10 and vacuum pump 21.Host computer is connected to single-chip microcontroller by MAX232.
Single-chip microcontroller uses STC89C52, crystal oscillator 12MHz, and 2 16 bit timing devices inside single-chip microcontroller, one is used for system
Timing, another be used for watchdog circuit, guarantee system operate normally.Temperature sensor uses platinum resistance thermometer sensor, conditioning electricity
Road amplifies voltage signal, converts, and exports the standard signal of 0~5V, send single-chip microcontroller through A/D conversion, completes to temperature
Acquisition.The amperometric sensor ETL-200-375 series that pressure sensor uses, the precision current ring of BROWN company production connect
Device chip RCV420 is received, the electric current of 4~20mA of pressure sensor can be directly changed into the voltage signal of 0~5V, converted through A/D
Single-chip microcontroller, the acquisition of complete paired pressure are sent, the digital signal of acquisition is passed to after digital filtering converts by telecommunication circuit
It shows in PC machine, and is compared with parameters such as the temperature of setting, obtain error and error rate, subsequent control can be provided
The foundation of system.
Telecommunication circuit, the partial circuit main function are the long-range control and diagnosis realized to sterilizer, first control system
System carries out various controls to sterilizer by the order and data of transmission;It is each passing through the current temperature uploaded and pressure etc.
Kind technological parameter reflects the details of sterilizing in real time.The chip that hardware circuit uses be processor STC89C52 and
MAX232。
In entire control process, Interruption is set, the measurement of temperature and pressure is completed in interruption, completes to exclude true
The sterilization process such as sky, heating, constant temperature sterilizing, air-discharging, drying, end.Wherein excluding vacuum mainly makes inside sterilizer to the greatest extent
Amount is vacuum state, can according to need setting pulsation number;Steam is entered by electrically-controlled valve, to make the temperature in sterilizer
Slowly rise, during temperature rises, using FUZZY ALGORITHMS FOR CONTROL, when temperature is raised to 132 DEG C, starts using PID control
Algorithm.
Exhaust valve is equipped on case lid 19 of the invention, after autoclaving process, i.e. opening exhaust valve makes sterilization tank
Restore normal pressure in 8, heating tube heating is then controlled by single-chip microcontroller, heating tube is arranged in sterilization tank 8 left and right sides first and blocks
On block 12, it is not drawn into figure.Pass through the droplet on heat drying vessel.
Working principle: when using the present invention, operator opens case lid 19, the experiment plastic ware that then needs sterilize
It is placed in the placement plate 13 in sterilization tank 8, covers case lid 19.Start vacuum pump 21 to work, vacuum pump 21 works sterilization tank 8
Interior air extraction makes to be then shut off vacuum pump 21 in vacuum state in sterilization tank 8.Electrically-controlled valve 10 is opened, starting high pressure is steamed
Steam turbine 2 works, and high steam is entered sterilization tank 8 from venthole by steam pipe 9 and escape pipe 11 by the work of high-pressure steam engine 2
Interior, steam will sterilize to the plastic ware in placement plate 13 by through-hole 14, and in sterilization process, high steam is generated cold
Condensate, which will be concentrated, to be collected in catch basin 7, and while high steam sterilizes to the plastic ware in placement plate 13,
High steam simultaneously sterilizes together to condensed water, can guarantee the safety dumping of condensed water.Balloon under the action of by high steam
23 will expand, and when the expansion of balloon 23 touches button 22, high-pressure steam engine 2 stops working closes with electrically-controlled valve 10.At this time
Illustrate that the plastic ware sterilizing in placement plate 13 is completed, opens case lid 19, the plastic ware in placement plate 13 that sterilizing is completed
Taking-up removes link 17 from cross bar 16, pulls up link 17 and pulls placement plate 13 to move up by bracing wire 18,
Pick-and-place plastic ware that so can be more convenient;After placing or taking out, by 17 sets of link on cross bar 16, placement plate 13 is by certainly
It is moved down under the action of body gravity, when the first fixture block 12 and the cooperation of the second fixture block 15, the position of placement plate 13 is fixed.
After case lid 19 is opened, with the reduction of the high steam in sterilization tank 8, the gas in balloon 23 will be reduced therewith.The row of opening
Penstock 6, the condensed water in catch basin 7 will be discharged in treatment box 25 by drainpipe 5, so just be united to condensed water
One processing, protects environment, after drained, closes water discharging valve 6.
Because further including having sterilizing filter 27, the end of vacuum-pumping tube 24 is connected with degerming by bolted connection
Filter 27, starting vacuum pump 21 work, when the air in sterilization tank 8 is extracted in the work of vacuum pump 21 out, through sterilizing filter 27
It is discharged after filtration sterilization, has further protected environment and be not contaminated.
Because further including having protective cover 28, the external right side wall of sterilization tank 8 is connected with protective cover by bolted connection
28, L-type support 20, button 22 and balloon 23 are respectively positioned in protective cover 28, and protective cover 28 protects L-type support 20,22 and of button
Balloon 23 is not damaged.
Because the material of bottom plate 1 is Q235 steel, the load-bearing capacity of Q235 steel is strong, not perishable to increase making for bottom plate 1
Use the service life.
Because the material for the treatment of box 25 is stainless steel, stainless steel is acidproof, is not easy to get rusty in the case of long-term use, so that
Treatment box 25 is more durable, and is readily cleaned.
The preferred embodiment of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, several deformations can also be made, improves and substitutes, these belong to this hair
Bright protection scope.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.