CN203460435U - Reciprocating type multi-coating-table foaming material production line - Google Patents

Reciprocating type multi-coating-table foaming material production line Download PDF

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Publication number
CN203460435U
CN203460435U CN201320255344.8U CN201320255344U CN203460435U CN 203460435 U CN203460435 U CN 203460435U CN 201320255344 U CN201320255344 U CN 201320255344U CN 203460435 U CN203460435 U CN 203460435U
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China
Prior art keywords
production line
material production
reciprocating
main shaft
overbrushing
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CN201320255344.8U
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Chinese (zh)
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邵建波
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JIANGSU QIANSHENG SYNTHETIC MATERIALS CO Ltd
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JIANGSU QIANSHENG SYNTHETIC MATERIALS CO Ltd
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Abstract

The utility model belongs to the technical field of industrial manufacturing, relates to a foaming material production line and particularly relates to a reciprocating type multi-coating-table foaming material production line which solves the technical problems that the prior art is not reasonable enough and the like. The reciprocating type multi-coating-table foaming material production line comprises a plurality of coating tables, wherein the coating tables are connected with one another and can support conveying belts, an unloading mechanism is arranged on each coating table, a cutting device is arranged at the contact part of each unloading mechanism and the conveying belts, and can be driven to move in a reciprocating manner through each unloading mechanism, an electrical heating cover capable of heating the conveying belts is arranged between each two coating tables, baking devices, cooling devices and power traction devices are arranged at the other ends of the coating tables, and the conveying belts are sequentially connected with a rear-face embossing machine and a row roll after passing through the power traction devices. The reciprocating type multi-coating-table foaming material production line has the main advantages that the design is reasonable, the structure is simple, raw materials can be saved, the continuous mass production can be realized, and the product quality is good.

Description

Reciprocating overbrushing expanded material production line
Technical field
The utility model belongs to industrial manufacturing technology field, relates to expanded material production line, especially relates to a kind of reciprocating overbrushing expanded material production line.
Background technology
Expanded material, also claim blowing agent, referring to and can produce the material that bubble makes it to become the foaming of porous mass in the inner gasification of material, as manufacture foamed plastics, foam rubber, foamed resin, foamed product etc., expanded material can be divided into chemical blowing material, physical foaming material and surfactant three major types.Chemical blowing material is can discharge the gases such as carbon dioxide and nitrogen after adding thermal decomposition, and in the composition of plastics, rubber, resin, food, form to disperse and the compound of more even pore can be divided into organic expanded material and inorganic foamed material.Along with scientific and technological development and social progress, the application of expanded material in common industrial production is more and more extensive.
Existing expanded material is produced the mode mostly adopting to injecting in single grinding tool and is carried out, and generally includes mould, transmission system, product liftout attachment, automatic control system, metering feeder and the temperature control cooling system of fuselage, rotary table, hydraulic control.This class production line is all the circular table that has a rotation substantially, a plurality of foaming stations that distribute on many workbench, and the rotation by workbench drives on it foaming mould on each station and forwards one by one injection port to, the expanded material of then annotating.This mode of production production efficiency is low, and restricted application is difficult to adjust operation, can not large-scale mass production operation, and also properties of product are poor.
The problem existing in order to improve prior art, people have carried out long-term exploration.Yet, through retrieval, do not find to produce continuously, the expanded material production line of batch jobs, just at composite plastic pipe production field, Chinese patent literature discloses a kind of multilayer composite plastic pipes production line [application number: 201010515621.5], this production line comprises three layers of inner tube coextrusion mold equipment, coil winding machine and clad extruder, outer tube foaming coextrusion mold equipment, three layers of inner tube coextrusion mold equipment comprise three layers of inner tube co-extrusion unit, co-extruding machine head, vacuum cooling tank, drying baker, outer tube foaming coextrusion mold equipment comprises foaming machine, outer tube extruder, outer tube foaming co-extruding machine head, described three layers of inner tube co-extrusion unit comprise three plastic extruders, be connected on co-extruding machine head, the output of co-extruding machine head connects vacuum cooling tank, cooler bin connects drying baker again, outer tube extruder, foaming machine connects outer tube foaming co-extruding machine head, outer tube foaming co-extruding machine head connects a vacuum cooling tank successively, hauling machine, winder.
Such scheme has all improved prior art to a certain extent, multiple devices connect into production line, realize the one-shot forming of plastic pipe and produced, realized serialization, automation mechanized operation, significantly improved production efficiency, reduced labour intensity, save raw material, for the improvement of expanded material production line, there is great reference, yet, because properties of materials is different, this kind of scheme can not be completely for the production field of expanded material.
Summary of the invention
The purpose of this utility model is for the problems referred to above, provides a kind of reasonable in design, simple in structure, can save raw material, realizes continuously and producing in enormous quantities, the reciprocating overbrushing expanded material production line of good product quality.
For achieving the above object, the utility model has adopted following technical proposal: this reciprocating overbrushing expanded material production line, comprise some painting platforms that interconnect and can support belt, at each, be coated with on platform and be equipped with cutting agency, in each cutting agency and conveyer belt contact position, being equipped with cutter sweep and cutting agency can order about this cutter sweep and move back and forth up and down, in every two centres that are coated with platform, be equipped with the electrical heating cover that can add hot conveyer belt, at the other end that is coated with platform, be connected with apparatus for baking in turn, cooling device and dynamic traction device, described conveyer belt is connected with cooling row's roller with back side embossing machine successively after dynamic traction device.
In above-mentioned reciprocating overbrushing expanded material production line, described cutter sweep comprises the cutting knife with two-sided blade, and described cutting knife is connected with cutting agency.
In above-mentioned reciprocating overbrushing expanded material production line, described apparatus for baking comprises electric dry oven, described cooling device comprises interconnective cooling air row and cooling fan, and described cooling air row is connected with apparatus for baking, and described cooling fan is connected with dynamic traction device.
In above-mentioned reciprocating overbrushing expanded material production line, described back side embossing machine comprises the lower roll being arranged in frame, above lower roll, be provided with some embossing wheels, the outer surface of described embossing wheel has different stamp lines, described embossing wheel be all connected with inversion mechanism and can be under the drive of inversion mechanism respectively with lower roll cooperating.
In above-mentioned reciprocating overbrushing expanded material production line, described inversion mechanism comprises and is arranged in frame and revolvable main shaft, on main shaft, be provided with for the mounting structure of embossing wheel is installed, some embossing wheels that are positioned at main shaft periphery and be arranged in parallel with main shaft are installed on described mounting structure.
In above-mentioned reciprocating overbrushing expanded material production line, on described main shaft, be connected with the driving mechanism of energy drive shaft rotation, between described main shaft and frame, be provided with the rotary position-limit mechanism that can prevent main shaft rotation.
In above-mentioned reciprocating overbrushing expanded material production line, described mounting structure comprises the bearing block mounting disc that is separately fixed at main shaft two ends, in bearing block mounting disc, be separately installed with some bearing blocks, and the bearing block in two bearing block mounting discs is corresponding setting one by one, the two ends of described embossing wheel are located in respectively in two bearing blocks of corresponding setting one by one, between embossing wheel and bearing block, be provided with clutch shaft bearing, between described main shaft and frame, be provided with the second bearing.
In above-mentioned reciprocating overbrushing expanded material production line, described bearing block mounting disc outer is arranged with some dovetail grooves, has the installation portion matching with dovetail groove on described bearing block, and described installation portion inserts in dovetail groove and by trip bolt to be fixed.
In above-mentioned reciprocating overbrushing expanded material production line, described rotary position-limit mechanism comprises the position-arresting disk being fixed on main shaft, outer rim at position-arresting disk is provided with some stopper slots, at the outer position-limited claw that can insert stopper slot that is arranged with of position-arresting disk, described position-limited claw is connected with the spacing dynamic structure that can drive position-limited claw to insert or to shift out stopper slot.
In above-mentioned reciprocating overbrushing expanded material production line, described spacing dynamic structure comprises that the first drive link, one end that one end is hinged in frame are hinged on the second drive link on position-limited claw and are fixed on the cylinder in frame, described the first drive link and the second drive link are hinged, and the pin joint of the piston rod of described cylinder and the first drive link and the second drive link is hinged.
Compared with prior art, the advantage of this reciprocating overbrushing expanded material production line is: reasonable in design, simple in structure, can save raw material, and realize continuously and producing in enormous quantities, good product quality.
Accompanying drawing explanation
Fig. 1 is the structured flowchart that the utility model provides.
Fig. 2 is the structural representation of the back side embossing machine that provides of the utility model.
Fig. 3 is the partial structurtes enlarged diagram of Fig. 2.
Fig. 4 is the structural representation at another visual angle of the back side embossing machine that provides of the utility model.
Fig. 5 is the structure enlarged diagram at A place in Fig. 2.
In figure, be coated with platform 1, cutting agency 2, cutter sweep 3, electrical heating cover 4, apparatus for baking 5, cooling device 6, cooling air row 61, cooling fan 62, dynamic traction device 7, back side embossing machine 8, frame 81, the second bearing 811, lower roll 82, embossing wheel 83, inversion mechanism 84, main shaft 841, mounting structure 85, bearing block mounting disc 851, bearing block 852, clutch shaft bearing 853, dovetail groove 854, installation portion 855, trip bolt 856, driving mechanism 86, rotary position-limit mechanism 87, position-arresting disk 871, stopper slot 872, position-limited claw 873, spacing dynamic structure 874, the first drive link 874a, the second drive link 874b, cylinder 874c, piston rod 874d, cooling row's roller 9.
The specific embodiment
As shown in Figure 1, this reciprocating overbrushing expanded material production line, comprise some painting platforms 1 that interconnect and can support belt, at each, be coated with on platform 1 and be equipped with cutting agency 2, in each cutting agency 2 and conveyer belt contact position, being equipped with cutter sweep 3 and cutting agency 2 can order about this cutter sweep 3 and move back and forth up and down, in every two centres that are coated with platform 1, be equipped with the electrical heating cover 4 that can add hot conveyer belt, at the other end that is coated with platform 1, be connected with apparatus for baking 5 in turn, cooling device 6 and dynamic traction device 7, above-mentioned conveyer belt is connected with cooling row's roller 9 with back side embossing machine 8 successively after dynamic traction device 7, cutter sweep 3 comprises with the cutting knife of two-sided blade and this cutting knife and being connected with cutting agency 2, apparatus for baking 5 comprises electric dry oven, cooling device 6 comprises interconnective cooling air row 61 and cooling fan 62, cooling air row 61 is connected with apparatus for baking 5, cooling fan 62 is connected with dynamic traction device 7.
As shown in Figure 2-5, back side embossing machine 8 comprises the lower roll 82 being arranged in frame 81, above lower roll 82, be provided with some embossing wheels 83, the outer surface of embossing wheel 83 has different stamp lines, embossing wheel 83 be all connected with inversion mechanism 84 and can be under the drive of inversion mechanism 84 respectively with lower roll 82 cooperatings, inversion mechanism 84 comprises and is arranged in frame 81 and revolvable main shaft 841, on main shaft 841, be provided with for the mounting structure 85 of embossing wheel 83 is installed, some embossing wheels 83 that are positioned at main shaft 841 peripheries and be arranged in parallel with main shaft 841 are installed on above-mentioned mounting structure 85.
On main shaft 841, be connected with the driving mechanism 86 of energy drive shaft 841 rotations, between main shaft 841 and frame 81, be provided with the rotary position-limit mechanism 87 that can prevent main shaft 841 rotations, mounting structure 85 comprises the bearing block mounting disc 851 that is separately fixed at main shaft 841 two ends, in bearing block mounting disc 851, be separately installed with some bearing blocks 852, and the bearing block 852 in two bearing block mounting discs 851 is corresponding setting one by one, the two ends of embossing wheel 83 are located in respectively in two bearing blocks 852 of corresponding setting one by one, between embossing wheel 83 and bearing block 852, be provided with clutch shaft bearing 853, between main shaft 841 and frame 81, be provided with the second bearing 811.
Bearing block mounting disc 851 outer is arranged with some dovetail grooves 854, on bearing block 852, there is the installation portion 855 matching with dovetail groove 854, above-mentioned installation portion 855 inserts in dovetail groove 854 and by trip bolt 856 and fixes, rotary position-limit mechanism 87 comprises the position-arresting disk 871 being fixed on main shaft 841, outer rim at position-arresting disk 871 is provided with some stopper slots 872, the outer position-limited claw 873 that can insert stopper slot 872 that is arranged with at position-arresting disk 871, and position-limited claw 873 is connected with the spacing dynamic structure 874 that can drive position-limited claw 873 to insert or shift out stopper slot 872, spacing dynamic structure 874 comprises that one end is hinged on the first drive link 874a in frame 81, one end is hinged on the second drive link 874b on position-limited claw 873, and be fixed on the cylinder 874c in frame 81, the first drive link 874a and the second drive link 874b are hinged, the pin joint of the piston rod 874d of cylinder 874c and the first drive link 874a and the second drive link 874b is hinged.
Operation principle of the present utility model is simply described below:
Material to be processed draws by dynamic traction device 7, through being coated with the tape transport on platform 1, by the cutter sweep 3 connecting on cutting agency 2, carry out blanking, coating is carried out in reciprocating motion, by 4 pairs of expanded materials of electrical heating cover, heat simultaneously, then through apparatus for baking 5 and cooling device 6, toast with cooling successively, conveyer belt back side embossing machine 8 carries out valley printing, and then carries out cooling forming by cooling row's roller 9.
The operation principle of back side embossing machine 8 is: in the time need to switching different embossing wheels, by driving mechanism 86, drive main shaft 841 to rotate, forward to and need the embossing wheel 83 using to coordinate with lower roll 82, then utilize the position of rotary position-limit mechanism 87 fixed main shafts 841; In when printing, can change not embossing wheel in working order, so that embossing wheel 83 is switched in printing next time fast, only need take off trip bolt 856, embossing can be taken turns to 83 and take off from dovetail groove 854.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although more used painting platform 1 herein, cutting agency 2, cutter sweep 3, electrical heating cover 4, apparatus for baking 5, cooling device 6, cooling air row 61, cooling fan 62, dynamic traction device 7, back side embossing machine 8, frame 81, the second bearing 811, lower roll 82, embossing wheel 83, inversion mechanism 84, main shaft 841, mounting structure 85, bearing block mounting disc 851, bearing block 852, clutch shaft bearing 853, dovetail groove 854, installation portion 855, trip bolt 856, driving mechanism 86, rotary position-limit mechanism 87, position-arresting disk 871, stopper slot 872, position-limited claw 873, spacing dynamic structure 874, the first drive link 874a, the second drive link 874b, cylinder 874c, piston rod 874d, cooling row's roller 9 terms such as grade, but do not get rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present utility model, they are construed to any additional restriction is all contrary with the utility model spirit.

Claims (10)

1. a reciprocating overbrushing expanded material production line, it is characterized in that, this production line comprises some painting platforms (1) that interconnect and can support belt, at each, be coated with on platform (1) and be equipped with cutting agency (2), in each cutting agency (2) and conveyer belt contact position, being equipped with cutter sweep (3) and cutting agency (2) can order about this cutter sweep (3) and move back and forth up and down, in every two centres that are coated with platform (1), be equipped with the electrical heating cover (4) that can add hot conveyer belt, at the other end that is coated with platform (1), be connected with apparatus for baking (5) in turn, cooling device (6) and dynamic traction device (7), described conveyer belt is connected with cooling row's roller (9) with back side embossing machine (8) successively after dynamic traction device (7).
2. reciprocating overbrushing expanded material production line according to claim 1, is characterized in that, described cutter sweep (3) comprises the cutting knife with two-sided blade, and described cutting knife is connected with cutting agency (2).
3. reciprocating overbrushing expanded material production line according to claim 1, it is characterized in that, described apparatus for baking (5) comprises electric dry oven, described cooling device (6) comprises interconnective cooling air row (61) and cooling fan (62), described cooling air row (61) is connected with apparatus for baking (5), and described cooling fan (62) is connected with dynamic traction device (7).
4. according to the reciprocating overbrushing expanded material production line described in claim 1 or 2 or 3, it is characterized in that, described back side embossing machine (8) comprises the lower roll (82) being arranged in frame (81), in the top of lower roll (82), be provided with some embossing wheels (83), the outer surface of described embossing wheel (83) has different stamp lines, described embossing wheel (83) be all connected with inversion mechanism (84) and can be under the drive of inversion mechanism (84) respectively with lower roll (82) cooperating.
5. reciprocating overbrushing expanded material production line according to claim 4, it is characterized in that, described inversion mechanism (84) comprises that being arranged on frame (81) goes up and revolvable main shaft (841), on main shaft (841), be provided with for the mounting structure (85) of embossing wheel (83) is installed, some embossing wheels (83) that are positioned at main shaft (841) periphery and be arranged in parallel with main shaft (841) are installed on described mounting structure (85).
6. reciprocating overbrushing expanded material production line according to claim 5, it is characterized in that, on described main shaft (841), be connected with the driving mechanism (86) of energy drive shaft (841) rotation, between described main shaft (841) and frame (81), be provided with the rotary position-limit mechanism (87) that can prevent main shaft (841) rotation.
7. reciprocating overbrushing expanded material production line according to claim 6, it is characterized in that, described mounting structure (85) comprises the bearing block mounting disc (851) that is separately fixed at main shaft (841) two ends, in bearing block mounting disc (851), be separately installed with some bearing blocks (852), and the bearing block (852) in two bearing block mounting discs (851) is corresponding setting one by one, the two ends of described embossing wheel (83) are located in respectively in two bearing blocks (852) of corresponding setting one by one, between embossing wheel (83) and bearing block (852), be provided with clutch shaft bearing (853), between described main shaft (841) and frame (81), be provided with the second bearing (811).
8. reciprocating overbrushing expanded material production line according to claim 7, it is characterized in that, the outer some dovetail grooves (854) that are arranged with of described bearing block mounting disc (851), on described bearing block (852), have the installation portion (855) matching with dovetail groove (854), described installation portion (855) inserts in dovetail groove (854) and by trip bolt (856) and fixes.
9. reciprocating overbrushing expanded material production line according to claim 6, it is characterized in that, described rotary position-limit mechanism (87) comprises the position-arresting disk (871) being fixed on main shaft (841), outer rim at position-arresting disk (871) is provided with some stopper slots (872), at the outer position-limited claw (873) that can insert stopper slot (872) that is arranged with of position-arresting disk (871), described position-limited claw (873) is connected with the spacing dynamic structure (874) that can drive position-limited claw (873) to insert or shift out stopper slot (872).
10. reciprocating overbrushing expanded material production line according to claim 9, it is characterized in that, described spacing dynamic structure (874) comprises that one end is hinged on the first drive link (874a) in frame (81), one end is hinged on the second drive link (874b) on position-limited claw (873), and be fixed on the cylinder (874c) in frame (81), described the first drive link (874a) and the second drive link (874b) are hinged, the piston rod (874d) of described cylinder (874c) is hinged with the pin joint of the first drive link (874a) and the second drive link (874b).
CN201320255344.8U 2013-05-10 2013-05-10 Reciprocating type multi-coating-table foaming material production line Expired - Fee Related CN203460435U (en)

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CN201320255344.8U CN203460435U (en) 2013-05-10 2013-05-10 Reciprocating type multi-coating-table foaming material production line

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Application Number Priority Date Filing Date Title
CN201320255344.8U CN203460435U (en) 2013-05-10 2013-05-10 Reciprocating type multi-coating-table foaming material production line

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103341979A (en) * 2013-05-10 2013-10-09 江苏谦胜合成材料有限公司 Reciprocating multi-coated foam material production line
CN105965901A (en) * 2016-06-25 2016-09-28 常州腾拓机械设备有限公司 Continuous soft ceramic production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103341979A (en) * 2013-05-10 2013-10-09 江苏谦胜合成材料有限公司 Reciprocating multi-coated foam material production line
CN105965901A (en) * 2016-06-25 2016-09-28 常州腾拓机械设备有限公司 Continuous soft ceramic production line
CN105965901B (en) * 2016-06-25 2018-02-27 常州腾拓机械设备有限公司 A kind of porcelain tendre tinuous production

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140305

Termination date: 20150510

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