CN103341979A - Reciprocating multi-coated foam material production line - Google Patents
Reciprocating multi-coated foam material production line Download PDFInfo
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- CN103341979A CN103341979A CN2013101736198A CN201310173619A CN103341979A CN 103341979 A CN103341979 A CN 103341979A CN 2013101736198 A CN2013101736198 A CN 2013101736198A CN 201310173619 A CN201310173619 A CN 201310173619A CN 103341979 A CN103341979 A CN 103341979A
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Abstract
The invention belongs to the technical field of industrial manufacture, and relates to a foam material production line, especially to a reciprocating multi-coated foam material production line, solving problems that present technologies are not reasonable. The reciprocating multi-coated foam material production line comprises a plurality of mutually connected coating benches being capable of supporting convey belts, wherein each coating bench is provided with a feed mechanism, a cutting apparatus is arranged at a position where each feed mechanism is contacted with the convey belt, the feed mechanism can drive the cutting apparatus to reciprocally and vertically move, an electrically heating cover being capable of heating the convey belts is arranged between two coating benches, the other end of the coating bench is sequentially connected with a roasting apparatus, a cooling apparatus and a power traction device, and the convey belts are sequentially connected with a back side embossing machine and a cooling row roller through the power traction device. The reciprocating multi-coated foam material production line is advantageous by reasonable design, simple structure, raw material saving, continuous mass production and good product quality.
Description
Technical field
The invention belongs to industrial manufacturing technology field, relate to the expanded material production line, especially relate to a kind of reciprocating type overbrushing expanded material production line.
Background technology
Expanded material, also claim blowing agent, refer to and to produce the material that bubble makes it to become the foaming of porous mass in the inner gasification of material, as make foamed plastics, foam rubber, foamed resin, foamed product etc., expanded material can be divided into chemical blowing material, physical foaming material and surfactant three major types.The chemical blowing material is can discharge gases such as carbon dioxide and nitrogen after adding thermal decomposition, and formation disperses and the compound of even pore in the composition of plastics, rubber, resin, food, can be divided into organic expanded material and inorganic foamed material.Along with the progress of development of science and technology and society, the application of expanded material in being total to industrial production more and more widely.
Existing expanded material production mostly adopts the mode of injecting in the single grinding tool to carry out, and generally includes mould, transmission system, product liftout attachment, automatic control system, metering feeder and the temperature control cooling system of fuselage, rotary table, hydraulic control.This class production line all is the circular table that a rotation is arranged basically, a plurality of foaming stations that distribute on many workbench, and the rotation by workbench drives on it foaming mould on each station and forwards injection port one by one to, the expanded material of annotating then.This mode of production production efficiency is low, and restricted application is difficult to adjust operation, can not the large-scale mass production operation, and also properties of product are relatively poor.
In order to improve the problem that prior art exists, people have carried out long-term exploration.Yet, through retrieval, do not find and to produce continuously, the expanded material production line of batch jobs, just at the composite plastic pipe production field, Chinese patent literature discloses a kind of multilayer composite plastic pipe production line [application number: 201010515621.5], this production line comprises pipe coextrusion mold equipment in three layers, coil winding machine and clad extruder, outer tube foaming coextrusion mold equipment, pipe coextrusion mold equipment comprises pipe co-extrusion unit in three layers in three layers, co-extruding machine head, vacuum cooling tank, drying baker, outer tube foaming coextrusion mold equipment comprises foaming machine, the outer tube extruder, outer tube foaming co-extruding machine head, pipe co-extrusion unit comprises three plastic extruders in described three layers, be connected on the co-extruding machine head, the output of co-extruding machine head connects vacuum cooling tank, cooler bin connects drying baker again, the outer tube extruder, foaming machine connects outer tube foaming co-extruding machine head, and outer tube foaming co-extruding machine head connects a vacuum cooling tank successively, hauling machine, winder.
Such scheme has all improved prior art to a certain extent, multiple devices connect into production line, realize the one-shot forming production of plastic pipe, realized serialization, automation mechanized operation, significantly improved production efficiency, reduced labour intensity, save raw material, had great reference for the improvement of expanded material production line, yet, because properties of materials is different, this kind scheme can not be used for the production field of expanded material fully.
Summary of the invention
The objective of the invention is at the problems referred to above, provide a kind of reasonable in design, simple in structure, can save raw material, realize producing the reciprocating type overbrushing expanded material production line of good product quality continuously in enormous quantities.
For achieving the above object, the present invention has adopted following technical proposal: this reciprocating type overbrushing expanded material production line, comprise some interconnect and can support belt be coated with platform, be coated with platform at each and be equipped with cutting agency, being equipped with cutter sweep and cutting agency can order about this cutter sweep and move back and forth up and down in each cutting agency and conveyer belt contact position, be equipped with the electrical heating cover that can add hot conveyer belt per two centres that are coated with platform, be connected with apparatus for baking in turn at the other end that is coated with platform, cooling device and dynamic traction device, described conveyer belt are connected with cooling row roller with back side embossing machine behind dynamic traction device successively.
In above-mentioned reciprocating type overbrushing expanded material production line, described cutter sweep comprises the cutting knife that has two-sided blade, and described cutting knife is connected with cutting agency.
In above-mentioned reciprocating type overbrushing expanded material production line, described apparatus for baking comprises electric dry oven, described cooling device comprises interconnective cooling air row and cooling fan, and described cooling air row is connected with apparatus for baking, and described cooling fan is connected with dynamic traction device.
In above-mentioned reciprocating type overbrushing expanded material production line, described back side embossing machine comprises the lower roll that is arranged on the frame, above lower roll, be provided with some embossing wheels, the outer surface of described embossing wheel has different stamp lines, described embossing wheel all link to each other with inversion mechanism and can be under the drive of inversion mechanism respectively with the lower roll cooperating.
In above-mentioned reciprocating type overbrushing expanded material production line, described inversion mechanism comprises and is arranged on the frame and revolvable main shaft, be provided with for the mounting structure that the embossing wheel is installed at main shaft, some embossing wheels that are positioned at the main shaft periphery and be arranged in parallel with main shaft are installed on the described mounting structure.
In above-mentioned reciprocating type overbrushing expanded material production line, be connected with the driving mechanism of energy drive shaft rotation on the described main shaft, be provided with the rotary stopper mechanism that can prevent main axis rotation between described main shaft and the frame.
In above-mentioned reciprocating type overbrushing expanded material production line, described mounting structure comprises the bearing block mounting disc that is separately fixed at the main shaft two ends, be separately installed with some bearing blocks in the bearing block mounting disc, and the bearing block in two bearing block mounting discs is corresponding the setting one by one, the two ends of described embossing wheel are located in respectively in two bearing blocks of corresponding setting one by one, between embossing wheel and bearing block, be provided with clutch shaft bearing, be provided with second bearing between described main shaft and the frame.
In above-mentioned reciprocating type overbrushing expanded material production line, the periphery of described bearing block mounting disc is provided with some dovetail grooves, has the installation portion that is complementary with dovetail groove on the described bearing block, and described installation portion inserts in the dovetail groove and by trip bolt to be fixed.
In above-mentioned reciprocating type overbrushing expanded material production line, described rotary stopper mechanism comprises the position-arresting disk that is fixed on the main shaft, outer rim at position-arresting disk is provided with some stopper slots, be provided with the position-limited claw that can insert stopper slot in the periphery of position-arresting disk, described position-limited claw with can drive the spacing dynamic structure that position-limited claw inserted or shifted out stopper slot and link to each other.
In above-mentioned reciprocating type overbrushing expanded material production line, described spacing dynamic structure comprises that an end is hinged on first drive link, an end on the frame and is hinged on second drive link on the position-limited claw and is fixed on cylinder on the frame, described first drive link and second drive link are hinged, and the pin joint of the piston rod of described cylinder and first drive link and second drive link is hinged.
Compared with prior art, the advantage of this reciprocating type overbrushing expanded material production line is: reasonable in design, simple in structure, can save raw material, and realize producing good product quality continuously in enormous quantities.
Description of drawings
Fig. 1 is structured flowchart provided by the invention.
Fig. 2 is the structural representation of the back side provided by the invention embossing machine.
Fig. 3 is the partial structurtes enlarged diagram of Fig. 2.
Fig. 4 is the structural representation at another visual angle of the back side provided by the invention embossing machine.
Fig. 5 is the structure enlarged diagram at A place among Fig. 2.
Among the figure, be coated with platform 1, cutting agency 2, cutter sweep 3, electrical heating cover 4, apparatus for baking 5, cooling device 6, cooling air row 61, cooling fan 62, dynamic traction device 7, back side embossing machine 8, frame 81, second bearing 811, lower roll 82, embossing wheel 83, inversion mechanism 84, main shaft 841, mounting structure 85, bearing block mounting disc 851, bearing block 852, clutch shaft bearing 853, dovetail groove 854, installation portion 855, trip bolt 856, driving mechanism 86, rotary stopper mechanism 87, position-arresting disk 871, stopper slot 872, position-limited claw 873, spacing dynamic structure 874, the first drive link 874a, the second drive link 874b, cylinder 874c, piston rod 874d, cooling row roller 9.
The specific embodiment
As shown in Figure 1, this reciprocating type overbrushing expanded material production line, comprise some interconnect and can support belt be coated with platform 1, be coated with platform 1 at each and be equipped with cutting agency 2, being equipped with cutter sweep 3 and cutting agency 2 can order about this cutter sweep 3 and move back and forth up and down in each cutting agency 2 and conveyer belt contact position, be equipped with the electrical heating cover 4 that can add hot conveyer belt per two centres that are coated with platform 1, be connected with apparatus for baking 5 in turn at the other end that is coated with platform 1, cooling device 6 and dynamic traction device 7, above-mentioned conveyer belt is connected with cooling row roller 9 with back side embossing machine 8 behind dynamic traction device 7 successively, cutter sweep 3 comprises that the cutting knife and this cutting knife that have two-sided blade are connected with cutting agency 2, apparatus for baking 5 comprises electric dry oven, cooling device 6 comprises interconnective cooling air row 61 and cooling fan 62, cooling air row 61 is connected with apparatus for baking 5, and cooling fan 62 is connected with dynamic traction device 7.
Shown in Fig. 2-5, back side embossing machine 8 comprises the lower roll 82 that is arranged on the frame 81, above lower roll 82, be provided with some embossing wheels 83, the outer surface of embossing wheel 83 has different stamp lines, embossing wheel 83 all link to each other with inversion mechanism 84 and can be under the drive of inversion mechanism 84 respectively with lower roll 82 cooperatings, inversion mechanism 84 comprises and is arranged on the frame 81 and revolvable main shaft 841, be provided with for the mounting structure 85 that embossing wheel 83 is installed at main shaft 841, some embossing wheels 83 that are positioned at main shaft 841 peripheries and be arranged in parallel with main shaft 841 are installed on the above-mentioned mounting structure 85.
Be connected with the driving mechanism 86 of energy drive shaft 841 rotations at main shaft 841, between main shaft 841 and frame 81, be provided with the rotary stopper mechanism 87 that can prevent main shaft 841 rotations, mounting structure 85 comprises the bearing block mounting disc 851 that is separately fixed at main shaft 841 two ends, be separately installed with some bearing blocks 852 in bearing block mounting disc 851, and the bearing block 852 in two bearing block mounting discs 851 is corresponding the setting one by one, the two ends of embossing wheel 83 are located in respectively in two bearing blocks 852 of corresponding setting one by one, between embossing wheel 83 and bearing block 852, be provided with clutch shaft bearing 853, between main shaft 841 and frame 81, be provided with second bearing 811.
The periphery of bearing block mounting disc 851 is provided with some dovetail grooves 854, has the installation portion 855 that is complementary with dovetail groove 854 at bearing block 852, above-mentioned installation portion 855 inserts in the dovetail groove 854 and by trip bolt 856 and fixes, rotary stopper mechanism 87 comprises the position-arresting disk 871 that is fixed on the main shaft 841, outer rim at position-arresting disk 871 is provided with some stopper slots 872, be provided with the position-limited claw 873 that can insert stopper slot 872 in the periphery of position-arresting disk 871, and position-limited claw 873 with can drive the spacing dynamic structure 874 that position-limited claw 873 inserted or shifted out stopper slot 872 and link to each other, spacing dynamic structure 874 comprises that an end is hinged on the first drive link 874a on the frame 81, one end is hinged on the second drive link 874b on the position-limited claw 873, and be fixed on cylinder 874c on the frame 81, the first drive link 874a and the second drive link 874b are hinged, and the pin joint of the piston rod 874d of cylinder 874c and the first drive link 874a and the second drive link 874b is hinged.
Operation principle of the present invention simply is described below:
Material to be processed is by dynamic traction device 7 tractions, carry through the conveyer belt that is coated with on the platform 1, carry out blanking by the cutter sweep 3 that connects on the cutting agency 2, coating is carried out in reciprocating motion, heat by 4 pairs of expanded materials of electrical heating cover simultaneously, process apparatus for baking 5 and cooling device 6 toast and cool off successively then, and conveyer belt back side embossing machine 8 carries out valley printing, and then carry out cooling forming by cooling row roller 9.
The operation principle of back side embossing machine 8 is: when needs switch different embossing wheels, drive main shafts 841 by driving mechanism 86 and rotate, forwarding to needs the embossing wheel that uses 83 to cooperate with lower roll 82, utilizes the position of rotary stopper mechanism 87 fixed main shafts 841 then; The time can change not in working order embossing wheel in printing, so that embossing wheel 83 is switched in printing next time fast, only need take off trip bolt 856, can take turns 83 to embossing and from dovetail groove 854, take off.
Specific embodiment described herein only is that the present invention's spirit is illustrated.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although having used morely, this paper is coated with platform 1, cutting agency 2, cutter sweep 3, electrical heating cover 4, apparatus for baking 5, cooling device 6, cooling air row 61, cooling fan 62, dynamic traction device 7, back side embossing machine 8, frame 81, second bearing 811, lower roll 82, embossing wheel 83, inversion mechanism 84, main shaft 841, mounting structure 85, bearing block mounting disc 851, bearing block 852, clutch shaft bearing 853, dovetail groove 854, installation portion 855, trip bolt 856, driving mechanism 86, rotary stopper mechanism 87, position-arresting disk 871, stopper slot 872, position-limited claw 873, spacing dynamic structure 874, the first drive link 874a, the second drive link 874b, cylinder 874c, piston rod 874d, cooling row roller 9 terms such as grade, but do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present invention more easily, and they are construed to any additional restriction all is contrary with spirit of the present invention.
Claims (10)
1. reciprocating type overbrushing expanded material production line, it is characterized in that, this production line comprise some interconnect and can support belt be coated with platform (1), be coated with platform (1) at each and be equipped with cutting agency (2), being equipped with cutter sweep (3) and cutting agency (2) can order about this cutter sweep (3) and move back and forth up and down in each cutting agency (2) and conveyer belt contact position, be equipped with the electrical heating cover (4) that can add hot conveyer belt per two centres that are coated with platform (1), be connected with apparatus for baking (5) in turn at the other end that is coated with platform (1), cooling device (6) and dynamic traction device (7), described conveyer belt are connected with cooling row's roller (9) with back side embossing machine (8) behind dynamic traction device (7) successively.
2. reciprocating type overbrushing expanded material production line according to claim 1 is characterized in that described cutter sweep (3) comprises the cutting knife that has two-sided blade, and described cutting knife is connected with cutting agency (2).
3. reciprocating type overbrushing expanded material production line according to claim 1, it is characterized in that, described apparatus for baking (5) comprises electric dry oven, described cooling device (6) comprises interconnective cooling air row (61) and cooling fan (62), described cooling air row (61) is connected with apparatus for baking (5), and described cooling fan (62) is connected with dynamic traction device (7).
4. according to claim 1 or 2 or 3 described reciprocating type overbrushing expanded material production lines, it is characterized in that, described back side embossing machine (8) comprises the lower roll (82) that is arranged on the frame (81), be provided with some embossing wheels (83) in the top of lower roll (82), the outer surface of described embossing wheel (83) has different stamp lines, described embossing wheel (83) all link to each other with inversion mechanism (84) and can be under the drive of inversion mechanism (84) respectively with lower roll (82) cooperating.
5. reciprocating type overbrushing expanded material production line according to claim 4, it is characterized in that, described inversion mechanism (84) comprises that being arranged on frame (81) goes up and revolvable main shaft (841), be provided with for the mounting structure (85) that embossing wheel (83) is installed at main shaft (841), some embossing wheels (83) that are positioned at main shaft (841) periphery and be arranged in parallel with main shaft (841) are installed on the described mounting structure (85).
6. reciprocating type overbrushing expanded material production line according to claim 5, it is characterized in that, be connected with the driving mechanism (86) of energy drive shaft (841) rotation on the described main shaft (841), be provided with the rotary stopper mechanism (87) that can prevent main shaft (841) rotation between described main shaft (841) and the frame (81).
7. reciprocating type overbrushing expanded material production line according to claim 6, it is characterized in that, described mounting structure (85) comprises the bearing block mounting disc (851) that is separately fixed at main shaft (841) two ends, be separately installed with some bearing blocks (852) in bearing block mounting disc (851), and the bearing block (852) in two bearing block mounting discs (851) is corresponding the setting one by one, the two ends of described embossing wheel (83) are located in respectively in two bearing blocks (852) of corresponding setting one by one, between embossing wheel (83) and bearing block (852), be provided with clutch shaft bearing (853), be provided with second bearing (811) between described main shaft (841) and the frame (81).
8. reciprocating type overbrushing expanded material production line according to claim 7, it is characterized in that, the periphery of described bearing block mounting disc (851) is provided with some dovetail grooves (854), have the installation portion (855) that is complementary with dovetail groove (854) on the described bearing block (852), described installation portion (855) inserts in the dovetail groove (854) and by trip bolt (856) and fixes.
9. the embossing device of embossing machine according to claim 5, it is characterized in that, described rotary stopper mechanism (87) comprises the position-arresting disk (871) that is fixed on the main shaft (841), outer rim at position-arresting disk (871) is provided with some stopper slots (872), be provided with the position-limited claw (873) that can insert stopper slot (872) in the periphery of position-arresting disk (871), described position-limited claw (873) with can drive the spacing dynamic structure (874) that position-limited claw (873) inserted or shifted out stopper slot (872) and link to each other.
10. the embossing device of embossing machine according to claim 8, it is characterized in that, described spacing dynamic structure (874) comprises that an end is hinged on first drive link (874a) on the frame (81), one end is hinged on second drive link (874b) on the position-limited claw (873), and be fixed on cylinder (874c) on the frame (81), described first drive link (874a) and second drive link (874b) are hinged, and the piston rod (874d) of described cylinder (874c) is hinged with the pin joint of first drive link (874a) and second drive link (874b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101736198A CN103341979A (en) | 2013-05-10 | 2013-05-10 | Reciprocating multi-coated foam material production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101736198A CN103341979A (en) | 2013-05-10 | 2013-05-10 | Reciprocating multi-coated foam material production line |
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| CN103341979A true CN103341979A (en) | 2013-10-09 |
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| CN2013101736198A Pending CN103341979A (en) | 2013-05-10 | 2013-05-10 | Reciprocating multi-coated foam material production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228292A (en) * | 2018-09-25 | 2019-01-18 | 浙江伟星新型建材股份有限公司 | A kind of air-conditioning heat insulation pipe Knurling device |
| CN109621283A (en) * | 2019-01-24 | 2019-04-16 | 江苏谦胜合成材料有限公司 | The manufacturing method of Yoga mat |
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| CN203460435U (en) * | 2013-05-10 | 2014-03-05 | 江苏谦胜合成材料有限公司 | Reciprocating type multi-coating-table foaming material production line |
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2013
- 2013-05-10 CN CN2013101736198A patent/CN103341979A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5675838A (en) * | 1979-11-24 | 1981-06-23 | Inoue Mtp Co Ltd | Preparation of synthetic resin molding with fine line pattern |
| CN1919584A (en) * | 2005-08-23 | 2007-02-28 | 太仓力九和塑胶工业有限公司 | Method for producing foaming cushion |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228292A (en) * | 2018-09-25 | 2019-01-18 | 浙江伟星新型建材股份有限公司 | A kind of air-conditioning heat insulation pipe Knurling device |
| CN109228292B (en) * | 2018-09-25 | 2024-04-30 | 临海伟星新型建材有限公司 | Knurling device for air conditioner heat preservation pipe |
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| CN109621283B (en) * | 2019-01-24 | 2020-08-04 | 江苏谦胜合成材料有限公司 | Method for manufacturing yoga mat |
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Application publication date: 20131009 |