CN203459836U - Automatic welding equipment for rocker arm - Google Patents
Automatic welding equipment for rocker arm Download PDFInfo
- Publication number
- CN203459836U CN203459836U CN201320574726.7U CN201320574726U CN203459836U CN 203459836 U CN203459836 U CN 203459836U CN 201320574726 U CN201320574726 U CN 201320574726U CN 203459836 U CN203459836 U CN 203459836U
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- rocking arm
- lifter
- welding gun
- automatic welding
- guide rail
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Abstract
The utility model relates to automatic welding equipment for a rocker arm, and belongs to the field of machinery. In the prior art, the manual welding manner is adopted, so that not only is the labor cost reduced, but also the production efficiency is reduced. The automatic welding equipment comprises a welding gun, a working table, a first driver, a second driver and a controller; a guide rail device is mounted on one side of the working table; a bracket is mounted on the guide rail device; one end of the bracket is movably connected with the guide rail device; a lifter is mounted at the other end of the bracket; the welding gun is fixed on the lifter; a clamping device is mounted on the upper surface of the working table; the lifter is positioned above the clamping device; the controller controls the first driver and the second driver to respectively drive the lifter and the guide rail device; the welding gun is driven by the lifter and the guide rail device to weld the rock arm fixed on the clamping device. After the structure is adopted, not only is the automatic welding realized, but also the welding efficiency and the welding quality are improved greatly, and the labor cost and the personal injury are reduced effectively.
Description
Technical field
The utility model belongs to mechanical field, relates to automation equipment, is specifically related to a kind of rocking arm automatic welding device.
Background technology
In restaurant, hotel and amusement place and other places people can often see the equipment such as pinnacled display, fan, audio amplifier or light are installed, this kind equipment is provided with runing rest substantially, people can carry out mobile device by swing rotary support, thereby make equipment towards optimal.Publication number is that the Chinese utility model patent of 202901771U discloses a kind of rotary TV support, comprise rack body, it is characterized in that, described rack body consists of wall hanger, connecting rod, rocker arm shaft, rocking arm and mounting bracket, in wall hanger, be provided with expansion bolt safety vent, connecting rod is connected in wall hanger, and two connecting rods are connected by two rocker arm shafts and rocking arm, end at connecting rod is fixed with cross mounting bracket, and described mounting bracket is provided with connection fixing hole.This type of runing rest has simple in structure, the features such as applicability is strong, therefore be obtained extensive use, and be also very easy to obtain by manufacture as connecting rod and the rocking arm of main parts size, only need be by ready main body tube and the pipe welding that is positioned at main body tube two ends, but when this type of rocking arm of welding or connecting rod, due to what adopt at present, it is manual welding, so not only improved cost of labor, reduced production efficiency, when welding, go back because can not effectively fix rocking arm or connecting rod, caused the decline of welding quality, the most important thing is that manual welding can produce stronger harm to the person.
Summary of the invention
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed a kind of equipment of automatic welding rocking arm.
The purpose of this utility model can realize by following technical proposal: a kind of rocking arm automatic welding device, comprise welding gun, workbench, driver one, driver two and controller, a side at workbench is provided with guide rail device, one end that support and support are installed on guide rail device is flexibly connected with guide rail device, on the other end of support, lifter is installed, welding gun is fixed on lifter, the upper surface of workbench be provided with clamping device and described lifter be positioned at clamping device above, described controller is controlled driver one and driver two drives respectively lifter and guide rail device, described welding gun welds the rocking arm being fixed on clamping device under the drive of lifter and guide rail device.Adopt after above-mentioned design, mechanical automation welding has replaced artificial welding.
In above-mentioned a kind of rocking arm automatic welding device, described clamping device comprises the base plate that is arranged on worktable upper surface, the quick-speed jigs of some equidistant distributions is installed in a side of base plate plate face, the pinching end of quick-speed jigs is on same level line and the first clamping seats is all installed, opposite side at base plate plate face is provided with holder, some second clamping seats corresponding with the first clamping seats are installed on holder, on the first clamping seats face relative with the second clamping seats, all offer the groove matching with rocking arm profile.Adopt this structure can fast and effeciently to rocking arm, be fixed or loosen on the one hand, not only can fix severally simultaneously, and the rocking arm after fixing be convenient to welding or other operation such as polish, spray paint, and simple in structure on the other hand, the parts that form this device easily obtain.
In above-mentioned a kind of rocking arm automatic welding device, between described quick-speed jigs and holder, be provided with guide holder, at the upper surface of guide holder, offer some guide channels, the two ends of guide channel are corresponding with the first clamping seats and the second clamping seats respectively.This structure makes people can easily to rocking arm, be fixed or loosen without rocking arm being held in the palm, held up just, and rocking arm is more stable after fixing.
In above-mentioned a kind of rocking arm automatic welding device, the first described clamping seats is threaded connection and is arranged on quick-speed jigs, and the second described clamping seats is threaded connection and is arranged on holder.This design is intended to the clamping seats matching with it for difform replacing rocker arm.
In above-mentioned a kind of rocking arm automatic welding device, described lifter comprises lifter plate, driving pump and push rod, driving pump is rack-mount, one end of push rod is connected with driving pump, the other end is connected with lifter plate, described driving pump drives push rod to make lifter plate do the elevating movement perpendicular to workbench, and described welding gun is fixed on lifter plate.This structure makes can fix on lifter many welding gun, and parts easily obtain.
In above-mentioned a kind of rocking arm automatic welding device, described support is comprised of a transverse slat and a riser and the wide side of riser and the long side of transverse slat are connected, and L-shaped, described driving pump is arranged on transverse slat, between described lifter plate and riser, is slidably connected.L bracket is conducive to the application in space, also easily by manufacture, obtains, and between lifter plate and riser, adopt and be slidably connected, the stability in the time of can not only improving lifting, and make lifter possess certain bearing capacity.
In above-mentioned a kind of rocking arm automatic welding device, adjusting part is installed on described lifter plate and described welding gun is fixedly mounted on adjusting part, described adjusting part is identical and be the fixing adjuster of cross and form by two structures, described adjuster comprises screw rod, slide block and two guide posts, two guide posts all run through slide block, one end of screw rod is connected with slide block, the other end of screw rod is provided with adjusting nut, when rotating adjusting nut, described slide block is displaced between guide post two ends along guide post under screw acting.This structure makes equipment possess Butt welding gun to carry out multi-direction fine setting or presetting function, and simple in structure, easy to operate, does not take up space.
In above-mentioned a kind of rocking arm automatic welding device, described welding gun is fixedly mounted on adjusting part by welding gun fixed mount, described welding gun fixed mount comprises fixed head, adjustable pipe, adjustable column and locating clip, described adjustable pipe is set in the outer and outer peripheral face of adjustable pipe of adjustable column and the plate face of fixed head is connected, adjusting bolt is installed on adjustable pipe, described fixed head is fixedly mounted on adjusting part, described locating clip is fixedly mounted on adjustable column, and described welding gun is arranged on locating clip.Adopt after this structure, can from the height of workbench, adjust by manual rotation adjusting bolt Butt welding gun.
In above-mentioned a kind of rocking arm automatic welding device, it is characterized in that, described guide rail device is screw-type line slideway device and is fixedly mounted on workbench by two columns 12, described driver two is electro-motor.
In above-mentioned a kind of rocking arm automatic welding device, described controller is PLC controller.
Compared with prior art, the utility model adopts after said structure, not only realizes automatic welding, and welding efficiency and welding quality have significantly been improved, effectively reducing cost of labor and hazard to person, is also easily simple and easy in operating aspect, and the parts of making this equipment also easily obtain.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model clamping device structural representation.
Fig. 3 is Figure 1A portion enlarged diagram.
Fig. 4 is the assembly structure schematic diagram of the utility model support and lifter.
Fig. 5 is the utility model adjusting part structural representation.
Fig. 6 is the utility model controller structure schematic diagram.
Fig. 7 is the utility model welding gun fixed rack structure schematic diagram.
In figure, 1, driver one; 2, driver two; 3, PLC controller; 4, line slideway device; 5, clamping device; 6, support; 7, lifter; 8, adjusting part; 9, welding gun fixed mount; 10, workbench; 11, welding gun; 12, column; 51, base plate; 52, quick-speed jigs; 53, the first clamping seats; 54, the second clamping seats; 55, holder; 56, groove; 57, guide holder; 58, guide channel; 61, transverse slat; 62, riser; 63, projection; 71, driving pump; 72, push rod; 73, lifter plate; 74, slide rail; 81, adjuster; 811, slide block; 812, screw rod; 813, guide post; 814, seat; 815, flange; 816, adjusting nut; 91, fixed head; 92, adjustable pipe; 93, adjustable column; 94, locating clip; 95, adjusting bolt.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, a kind of rocking arm automatic welding device comprises workbench 10, in the inside of workbench 10, driver 1 is installed, the upper surface of workbench 10 is provided with clamping device 5, screw-type line slideway device 4 is arranged on workbench 10 by two columns 12 and is positioned at the side near clamping device 5 holders 55, driver 22 is arranged on one end of screw-type line slideway device 4 for electro-motor, one end of L bracket 6 is flexibly connected with screw-type line slideway device 4, the other end is provided with lifter 7, lifter 7 is positioned at the top of clamping device 5, adjusting part 8 is installed on lifter 7, welding gun 11 is arranged on adjusting part 8 by welding gun 11 fixed mounts 9, at workbench 10 one jiao, PLC controller 3 has been installed.Design like this, staff just may stand in the side that workbench 10 is positioned at clamping device 5 quick-speed jigs 52, easily rocking arm is lain low and be fixed on clamping device 5, then PLC controller 3 is set to parameters, thereby carry out the automatic job of equipment, cost of labor and when welding have significantly been reduced to personal harm, compact and reasonable in whole device layout, also make the operating space of this equipment maximize, be that welding gun 11 is horizontal, moving range is large longitudinally, can also change according to actual conditions the clamping device 5 of other products, maybe this clamping device 5 is widened, lengthening or padded.
As shown in Figure 2, clamping device 5 comprises the base plate 51 that is arranged on workbench 10 upper surfaces, a side at base plate 51 plate faces is provided with nine quick-speed jigs 52 that equidistantly distribute, and the pinching end of quick-speed jigs 52 is on same level line, nine the first clamping seats 53 are threaded connection on the pinching end that is arranged on respectively nine quick-speed jigs 52, opposite side at base plate 51 plate faces is provided with holder 55, holder 55 is oppositely arranged with quick-speed jigs 52, at holder 55, on the face of quick-speed jigs 52, be threaded connection nine the second clamping seats 54 are installed, the second clamping seats 54 is corresponding one by one with the first clamping seats 53, on the first clamping seats 53 face relative with the second clamping seats 54, all offer the groove 56 matching with rocking arm profile, it is circular groove 56, two guide holders 57 are installed between quick-speed jigs 52 and holder 55, guide holder 57 be arranged in parallel with holder 55, upper surface at two guide holders 57 all offers nine guide channels 58, the two ends of each guide channel 58 are corresponding with the first clamping seats 53 and the second clamping seats 54 respectively.Can fast and effeciently nine rocking arms be fixed on workbench 10 so simultaneously, join on the one hand rear automatic welding, improve welding quality and efficiency, also facilitate on the other hand staff to carry out the polishing in later stage, the operation such as spray paint to rocking arm.
As shown in Figure 3 and Figure 4, support 6 is comprised of a transverse slat 61 and a riser 62 and the wide side of riser 62 and the long side of transverse slat 61 are connected L-shaped, lifter 7 is by lifter plate 73, driving pump 71 and push rod 72 form, driving pump 71 is vertically mounted on one end of transverse slat 61, the other end of transverse slat 61 is movably connected on screw-type line slideway device 4, one end of push rod 72 is connected with driving pump 71, the other end of push rod 72 runs through transverse slat 61 plate faces and is connected with the long side of lifter plate 73, push rod 72 is adjacent with the plate face of riser 62, on the riser 62 plate face relative with lifter plate 73, be provided with bar shaped projection 63, on the plate face of lifter plate 73, be provided with the slide rail 74 matching with bar shaped projection 63, lifter plate 73 under the drive of push rod 72 on bar shaped projection 63, lower movement.L bracket 6 is easily made, and is also conducive to the application in space.It is many welding gun 11 that being arranged so that of lifter plate 73 can be installed on lifter plate 73, coordinates above-mentioned clamping device 5, can weld two gaps on each rocking arm the same face simultaneously, improves welding efficiency.Between riser 62 and lifter plate 73, adopt the effect being slidably connected to be on lifter plate 73, to install after adjusting part 8, gravity on lifter plate 73 increases, when it is leaned on toward riser 62 directions, employing is slidably connected and makes riser 62 directly contact supporting role with lifter plate 73 on the one hand, propped up lifter plate 73 because weight increases the pressure of inclining toward riser 62 directions, also make on the other hand lifter plate 73 under push rod 72 drives, lifting is more smooth and easy, stable.
As Fig. 3, shown in Fig. 5 and Fig. 6, adjuster 81 comprises slide block 811, screw rod 812 and two guide posts 813, slide block 811 is square, two guide posts 813 be arranged in parallel and all run through slide block 811 and be fixedly mounted on one 814, this seat 814 is a rectangular block, the flange 815 that its relative two ends have symmetry and arrange in the same way, two guide posts 813 are fixedly mounted on flange 815, screw rod 812 between two guide posts 813 and one end run through a wherein flange 815 and be connected with slide block 811, adjusting nut 816 is installed on the other end of screw rod 812, two adjusting parts 8 have been installed on lifter plate 73, and being the fixing adjuster of cross 81 by two, each adjusting part 8 forms, last adjuster 81 is arranged on lifter plate 73 by seat 814, a rear adjuster 81 is arranged on the slide block 811 of last adjuster 81 by seat 814, two 11 of welding guns are arranged on the slide block 811 of a rear adjuster 81 by welding gun 11 fixed mounts 9 respectively.When rotating the adjusting nut 816 of last adjuster 81, an adjuster 81 and welding gun 11 transverse shiftings after the slide block 811 of last adjuster 81 drives, along moving with the direction of line slideway device 4 direction of motion horizontal vertical, the adjusting nut 816 of an adjuster 81 after rotating, the slide block 811 of a rear adjuster 81 drives welding gun 11 to vertically move, and along the direction perpendicular to workbench 10 table tops, moves.Adjusting part 8 makes this equipment possess the multi-direction fine adjustment function of Butt welding gun 11, in actual welding process, accuracy in the time of improving welding gun 11 operation, thus welding quality improved, and also the simple structure of adjusting part 8 own is simple, the parts that form easily obtain, the position that takes up space is little, then in conjunction with the application of above-mentioned L bracket 6, makes adjusting part 8 in use, there are enough spaces to allow staff go operation, can increase work efficiency.
As shown in Figure 3 and Figure 7, welding gun 11 fixed mounts 9 comprise fixed head 91, adjustable pipe 92, adjustable column 93 and locating clip 94, adjustable pipe 92 is set in the outer and outer peripheral face of adjustable pipe 92 of adjustable column 93 and the plate face of fixed head 91 is connected, adjusting bolt 95 is installed on adjustable pipe 92, fixed head 91 is fixedly mounted on the slide block 811 of adjuster 81, locating clip 94 is arranged on adjustable column 93 towards one end of workbench 10 upper surfaces, and welding gun 11 is arranged on locating clip 94.Adjustable column 93 is positioned at adjustable pipe 92, can move up and down along adjustable pipe 92, when moving to suitable position, by adjusting bolt 95 lockings.This design both can be directly installed on lifter plate 73 welding gun 11 fixed mounts 9 on the one hand, also can be arranged on the slide block 811 of adjuster 81, on the other hand, welding gun 11 is possessed and significantly adjust the longitudinally function of height.
During use, first by nine, need the rocking arm of welding to be placed on successively on the guide holder 57 of clamping device 5, and the two ends pipe that makes rocking arm enters respectively in the groove 56 on the first clamping seats 53 and the second clamping seats 54 opposite faces, the main body tube of rocking arm falls in guide channel 58, then by quick-speed jigs 52, rocking arm is carried out fast, effectively fixing, check subsequently whether welding gun 11 has been fixed on welding gun 11 fixed mounts 9 and has made first the adjustment from clamping device 5 height for welding gun 11, then by adjusting part 8 Butt welding guns 11, carry out secondary adjusting, the relative distance in two gaps on the relative distance of two welding guns 11 and the rocking arm of same the same face is consistent, and the height that makes two welding guns 11 is adjusted to unanimously, after to be regulated completing, make welding gun 11 in initial position, next just can and start PLC controller 3 input parameters, welding gun 11 is under the drive of motor lead screw formula line slideway device 4 and lifter 7, two gaps on the rocking arm of same the same face are welded simultaneously, and successively nine rocking arms are welded, after first run welding, stop, now staff can finely tune two welding guns 11 for actual welding situation, if no problem in this regard, directly all rocking arms are loosened, again their anti-faces are fixed, start PLC controller 3 and carry out the second welding of taking turns, in ensuing operation, staff only need repeat to put, fixing, these a few operations of rocking arm of loosening.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Claims (10)
1. a rocking arm automatic welding device, it is characterized in that, comprise welding gun, workbench, driver one, driver two and controller, a side at workbench is provided with guide rail device, one end that support and support are installed on guide rail device is flexibly connected with guide rail device, on the other end of support, lifter is installed, welding gun is fixed on lifter, the upper surface of workbench be provided with clamping device and described lifter be positioned at clamping device above, described controller is controlled driver one and driver two drives respectively lifter and guide rail device, described welding gun welds the rocking arm being fixed on clamping device under the drive of lifter and guide rail device.
2. a kind of rocking arm automatic welding device according to claim 1, it is characterized in that, described clamping device comprises the base plate that is arranged on worktable upper surface, the quick-speed jigs of some equidistant distributions is installed in a side of base plate plate face, the pinching end of quick-speed jigs is on same level line and the first clamping seats is all installed, opposite side at base plate plate face is provided with holder, some second clamping seats corresponding with the first clamping seats are installed on holder, on the first clamping seats face relative with the second clamping seats, all offer the groove matching with rocking arm profile.
3. a kind of rocking arm automatic welding device according to claim 2, it is characterized in that, between described quick-speed jigs and holder, be provided with guide holder, at the upper surface of guide holder, offer some guide channels, the two ends of guide channel are corresponding with the first clamping seats and the second clamping seats respectively.
4. according to a kind of rocking arm automatic welding device described in claim 2 or 3, it is characterized in that, the first described clamping seats is threaded connection and is arranged on quick-speed jigs, and the second described clamping seats is threaded connection and is arranged on holder.
5. a kind of rocking arm automatic welding device according to claim 1, it is characterized in that, described lifter comprises lifter plate, driving pump and push rod, driving pump is rack-mount, one end of push rod is connected with driving pump, the other end is connected with lifter plate, and described driving pump drives push rod to make lifter plate do the elevating movement perpendicular to workbench, and described welding gun is fixed on lifter plate.
6. a kind of rocking arm automatic welding device according to claim 5, it is characterized in that, described support is comprised of a transverse slat and a riser and the wide side of riser and the long side of transverse slat are connected, and L-shaped, described driving pump is arranged on transverse slat, between described lifter plate and riser, is slidably connected.
7. according to a kind of rocking arm automatic welding device described in claim 5 or 6, it is characterized in that, adjusting part is installed on described lifter plate and described welding gun is fixedly mounted on adjusting part, described adjusting part is identical and be the fixing adjuster of cross and form by two structures, described adjuster comprises screw rod, slide block and two guide posts, two guide posts all run through slide block, one end of screw rod is connected with slide block, the other end of screw rod is provided with adjusting nut, when rotating adjusting nut, described slide block is displaced between guide post two ends along guide post under screw acting.
8. a kind of rocking arm automatic welding device according to claim 7, it is characterized in that, described welding gun is fixedly mounted on adjusting part by welding gun fixed mount, described welding gun fixed mount comprises fixed head, adjustable pipe, adjustable column and locating clip, described adjustable pipe is set in the outer and outer peripheral face of adjustable pipe of adjustable column and the plate face of fixed head is connected, adjusting bolt is installed on adjustable pipe, described fixed head is fixedly mounted on adjusting part, described locating clip is fixedly mounted on adjustable column, and described welding gun is arranged on locating clip.
9. according to a kind of rocking arm automatic welding device described in claim 1 or 2 or 3 or 5 or 6 or 8, it is characterized in that, described guide rail device is screw-type line slideway device and is fixedly mounted on workbench by two columns, and described driver two is electro-motor.
10. according to a kind of rocking arm automatic welding device described in claim 1 or 2 or 3 or 5 or 6 or 8, it is characterized in that, described controller is PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320574726.7U CN203459836U (en) | 2013-09-10 | 2013-09-10 | Automatic welding equipment for rocker arm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320574726.7U CN203459836U (en) | 2013-09-10 | 2013-09-10 | Automatic welding equipment for rocker arm |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203459836U true CN203459836U (en) | 2014-03-05 |
Family
ID=50172220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320574726.7U Withdrawn - After Issue CN203459836U (en) | 2013-09-10 | 2013-09-10 | Automatic welding equipment for rocker arm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203459836U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103506786A (en) * | 2013-09-10 | 2014-01-15 | 宁波福尼斯焊割科技有限公司 | Automatic welding device of rocker arm |
| CN104924000A (en) * | 2015-06-23 | 2015-09-23 | 宁波金凤焊割机械制造有限公司 | Welding gun device of welding machine for steel tube bundle final assembly |
| CN105127634A (en) * | 2015-09-15 | 2015-12-09 | 苏州听毅华自动化设备有限公司 | Welding head positioning body frame |
| CN106736107A (en) * | 2016-12-14 | 2017-05-31 | 柳州振业焊接机电设备制造有限公司 | Automatic welding machinery hand |
| CN107378365A (en) * | 2017-06-08 | 2017-11-24 | 合肥职业技术学院 | A kind of automobile pipeline fixed-position welding device and its technique |
-
2013
- 2013-09-10 CN CN201320574726.7U patent/CN203459836U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103506786A (en) * | 2013-09-10 | 2014-01-15 | 宁波福尼斯焊割科技有限公司 | Automatic welding device of rocker arm |
| CN103506786B (en) * | 2013-09-10 | 2015-11-25 | 宁波福尼斯焊割科技有限公司 | A kind of rocking arm automatic welding device |
| CN104924000A (en) * | 2015-06-23 | 2015-09-23 | 宁波金凤焊割机械制造有限公司 | Welding gun device of welding machine for steel tube bundle final assembly |
| CN105127634A (en) * | 2015-09-15 | 2015-12-09 | 苏州听毅华自动化设备有限公司 | Welding head positioning body frame |
| CN106736107A (en) * | 2016-12-14 | 2017-05-31 | 柳州振业焊接机电设备制造有限公司 | Automatic welding machinery hand |
| CN107378365A (en) * | 2017-06-08 | 2017-11-24 | 合肥职业技术学院 | A kind of automobile pipeline fixed-position welding device and its technique |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140305 Effective date of abandoning: 20151125 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140305 Effective date of abandoning: 20151125 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |