CN203455204U - Unattended laboratory ore sample preparation system - Google Patents
Unattended laboratory ore sample preparation system Download PDFInfo
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- CN203455204U CN203455204U CN201320518563.0U CN201320518563U CN203455204U CN 203455204 U CN203455204 U CN 203455204U CN 201320518563 U CN201320518563 U CN 201320518563U CN 203455204 U CN203455204 U CN 203455204U
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Abstract
The utility model discloses an unattended laboratory ore sample preparation system. The system comprises an electric control unit, a weighing sensor, a primary automatic division device, an automatic full-section division device, a belt weighing device and an automatic code spraying device, and is characterized in that the electric control unit is connected with the weighing sensor, the primary automatic division device, the automatic full-section division device, the belt weighing device and the automatic code spraying device, which are arranged below a feed hopper, through a communication line. The system has the characteristics of automatically controlled unattended fully-automatic preparation of a common ore sample, a total-moisture ore sample, an ore sample for back-check and an experimental analysis ore sample, automatic provision of a unique identification code, automatic washing, no cross infection of materials and automatic dust removal.
Description
Technical field
Utility model relates to a kind of laboratory sample preparation system, relates in particular to a kind of unattended laboratory ore sample preparation system.
Background technology
Laboratory sample ore preparation procedure comprises fragmentation, the links such as division, originally use is manually carried out, used afterwards plant equipment to carry out laboratory ore sample preparation, and occur each ore sample preparation procedure gang ore sample to prepare unit, but Present Domestic laboratory ore sample technology of preparing is in relying on the state of manual operation equipment, not only ore sample preparation needs certain cycle, hand labor intensity is large, moisture and sample loss are larger, ore sample is prepared precision and is difficult to guarantee, often there is bias to occur, and there is the danger of introducing personal error, and operating personnel's health is had a great impact, in addition, brought difficulty to the Ore control work of enterprise.Therefore, be necessary to invent a kind of by the unattended laboratory ore sample preparation system of each ore sample preparation procedure gang.
Summary of the invention
The purpose of this utility model is to provide a kind of unattended laboratory ore sample preparation system, it can be controlled by robotization, commonality sample, total moisture sample, the sample of filing for reference, the experimental analysis sample of automatically preparing ore, and automatically provide only identification code, automatically clean not cross pollution of material; Automatic dust removing meets the feature of environmental requirement.
The utility model is to realize like this, it comprises ECU (Electrical Control Unit), communication line, LOAD CELLS, feeder hopper, one-level conveying device, one-level breaker, automatically full section division device, abandon sample conveying device, commonality sample crosses belt capture device, total moisture sample crosses belt capture device, commonality sample gathering-device, total moisture sample gathering-device, the automatic division device of one-level, two-stage conveying device, two-stage crushing device, secondary division device, two separating devices, experimental analysis sample gathering-device, the sample gathering-device of filing for reference, secondary is abandoned sample gathering-device, microwave drying conveying device, two minutes feeding devices, reducing mechanism, general analysis experimental sample gathering-device, full-automatic bottling streamline, conveyer belt scale, automatic code spraying device, sample conveying device, storing samples device, automatic dust removing apparatus, automatic flushing device.Feeder hopper connects one-level conveying device, one-level conveying device connects one-level breaker, one-level breaker is divided into the automatic division device of one-level and two-stage conveying device, the automatic division device of one-level has one-level and abandons sample gathering-device, one-level is abandoned the connection of sample gathering-device and is abandoned sample conveying device, abandon sample conveying device and be provided with automatically full section division device, automatically full section division device arranges that commonality sample crosses belt capture device and total moisture sample crosses belt capture device, commonality sample crosses belt capture device and total moisture sample crosses belt capture device to there being commonality sample gathering-device, total moisture sample gathering-device, two-stage conveying device connects two-stage crushing device, and two-stage crushing device is divided into secondary division device, and secondary division device has two separating devices and secondary is abandoned sample gathering-device, and two separating devices have experimental analysis sample gathering-device and the sample gathering-device of filing for reference.Experimental analysis sample gathering-device connects microwave drying conveying device, and microwave drying conveying device connects two minutes feeding devices, and within two minutes, feeding device connects reducing mechanism, and reducing mechanism connects general analysis experimental sample gathering-device.Commonality sample gathering-device, total moisture sample gathering-device, the sample gathering-device of filing for reference are all connected full-automatic bottling streamline with general analysis experimental sample gathering-device, full-automatic bottling streamline connects conveyer belt scale, conveyer belt scale connects sample conveying device, sample conveying device is provided with automatic code spraying device, sample conveying device is carried commonality sample bottle, total moisture sample bottle, the sample bottle of filing for reference, general analysis experimental sample bottle, outside is provided with storing samples device, and inside is provided with automatic dust removing apparatus, automatic flushing device, all rejected materials and is transported to rejected material heap; The LOAD CELLS that ECU (Electrical Control Unit) has by communication line and feeder hopper, the automatic division device of one-level, automatically full section division device, conveyer belt scale, automatic code spraying device line carry out calculating, control, collection and the processing of data.
The LOAD CELLS line that ECU (Electrical Control Unit) has by communication line and feeder hopper transmits quality of material data to enter ECU (Electrical Control Unit) and calculate by communication line: the calculating division ratio that keeps sample of the ore that need obtain by quality of material and the automatic division device of one-level; Quality of material deducts keeping sample to be calculated as and abandoning sample quality of ore that the automatic division device of one-level need obtain, abandons sample quality and the material conveying flowmeter of abandoning sample conveying device and calculates and abandon the time that sample is being abandoned sample conveying device and carried.
ECU (Electrical Control Unit) changes into control signal by communication line by the data of calculating and by communication line, is sent to the automatic division device of one-level the automatic division device of one-level is regulated: the automatic division device of one-level regulates when division stroke of division, to obtain the ore sample of representative definite quality.
ECU (Electrical Control Unit) changes into control signal by communication line by the data of calculating and is sent to automatically full section division device by communication line, automatic section division device is entirely regulated: automatically full section division device cutting times in accordance with regulations constantly cuts after regulating and cutting interval time, reach the object evenly intercepting on material stream, to obtain the ore sample of representative definite quality.
ECU (Electrical Control Unit) is sent to ECU (Electrical Control Unit) by the bottled rear conveyer belt scale of sample to the weighing data of sample by communication line, and ECU (Electrical Control Unit) is carried out only identification code processing by weighing data and other related data in ECU (Electrical Control Unit).
ECU (Electrical Control Unit) is sent to automatic code spraying device by communication line by communication line again by only identification code, and automatic code spraying device carries out automatic code-spraying by the corresponding different sample bottles of only identification code.
The beneficial effects of the utility model are: 1, can realize to ore sample weigh, the whole sample preparation flow process such as fragmentation, division, bottled, coding, information; 2, by robotization, control, unmanned, automatically prepares commonality sample, total moisture sample, the sample of filing for reference, general analysis experimental sample, and only identification code is provided automatically; 3, the general analysis experimental sample of automatically preparing, can carry out analysis of components; 4, sample making course does not block up, and automatically cleans not cross pollution of material; 5, fully-automatic packaging, coding, weigh, the not cross pollution of material of packing; 6, automatic dust removing meets environmental requirement; 7, system run all right is reliable, and prepared sample precision is high, representative, to optimizing Ore control tool, is of great significance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In the drawings, 1, ECU (Electrical Control Unit) 2, communication line 3, LOAD CELLS 4, feeder hopper 5, one-level conveying device 6, one-level breaker 7, one-level is abandoned sample gathering-device, 8, abandon sample conveying device 9, automatically full section division device 10, commonality sample crosses belt capture device 11, total moisture sample crosses belt capture device 12, commonality sample gathering-device 13, total moisture sample gathering-device 14, the automatic division device 15 of one-level, two-stage conveying device 16, two-stage crushing device 17, secondary division device 18, two separating devices 19, experimental analysis sample gathering-device 20, the sample gathering-device 21 of filing for reference, secondary is abandoned sample gathering-device 22, microwave drying conveying device 23, within two minutes, feeding device 24, reducing mechanism 25, general analysis experimental sample gathering-device 26, full-automatic bottling streamline 27, conveyer belt scale 28, automatic code spraying device 29, sample conveying device 30, storing samples device 31, automatic dust removing apparatus 32, automatic flushing device.
Embodiment
As shown in Figure 1, the utility model comprises ECU (Electrical Control Unit) 1, communication line 2, LOAD CELLS 3, feeder hopper 4, one-level conveying device 5, one-level breaker 6, one-level is abandoned sample gathering-device 7, abandon sample conveying device 8, automatically full section division device 9, commonality sample crosses belt capture device 10, total moisture sample crosses belt capture device 11, commonality sample gathering-device 12, total moisture sample gathering-device 13, the automatic division device 14 of one-level, two-stage conveying device 15, two-stage crushing device 16, secondary division device 17, two separating devices 18, general analysis experimental sample gathering-device 19, the sample gathering-device 20 of filing for reference, secondary is abandoned sample gathering-device 21, microwave drying conveying device 22, within two minutes, feeding device 23, reducing mechanism 24, general analysis experimental sample gathering-device 25, full-automatic bottling streamline 26, conveyer belt scale 27, automatic code spraying device 28, sample conveying device 29, storing samples device 30, automatic dust removing apparatus 31, automatic flushing device 32.Its structure is that feeder hopper 4 connects one-level conveying device 5, one-level conveying device 5 connects one-level breaker 6, one-level breaker 6 is divided into the automatic division device 14 of one-level and two-stage conveying device 15, the automatic division device 14 of one-level has one-level and abandons sample gathering-device 7, one-level is abandoned 7 connections of sample gathering-device and is abandoned sample conveying device 8, abandon sample conveying device 8 and be provided with automatically full section division device 9, automatically full section division device 9 arranges that commonality sample crosses belt capture device 10 and total moisture sample crosses belt capture device 11, commonality sample crosses belt capture device 10 and total moisture sample and crosses 11 pairs of belt capture devices and should have commonality sample gathering-device 12, total moisture sample gathering-device 13, two-stage conveying device 15 connects two-stage crushing device 16, two-stage crushing device 16 is divided into secondary division device 17, secondary division device 17 has two separating devices 18 and secondary is abandoned sample gathering-device 21, two separating devices 18 have general analysis experimental sample gathering-device 19 and the sample gathering-device 20 of filing for reference, general analysis experimental sample gathering-device 19 connects microwave drying conveying device 22, microwave drying conveying device 22 connects two minutes feeding devices 23, within two minutes, feeding device 23 connects reducing mechanism 24, and reducing mechanism 24 connects general analysis experimental sample gathering-device 25.Commonality sample gathering-device 12, total moisture sample gathering-device 13, the sample gathering-device 20 of filing for reference is all connected full-automatic bottling streamline 26 with general analysis experimental sample gathering-device 25, full-automatic bottling streamline 26 connects conveyer belt scale 27, conveyer belt scale 27 connects sample conveying device 29, sample conveying device 29 is provided with automatic code spraying device 28, sample conveying device 28 is carried commonality sample bottle 33, total moisture sample bottle 34, the sample bottle 35 of filing for reference, general analysis experimental sample bottle 36, outside is provided with storing samples device 30, inside is provided with automatic dust removing apparatus 31, automatic flushing device 32, all rejected materials are transported to rejected material heap 37, it is characterized in that the automatic division device 14 of LOAD CELLS 3, one-level, automatically full section division device 9, conveyer belt scale 27, automatic code spraying device 28 lines that ECU (Electrical Control Unit) 1 has by communication line 2 and feeder hopper 4 carry out calculating, control, collection and the processing of data.
In use, ECU (Electrical Control Unit) 1 start, to need the ore sample of sample preparation all to pack feeder hopper 4 into, the LOAD CELLS 3 that feeder hopper arranges for 4 times enters ECU (Electrical Control Unit) 1 by quality of material data by communication line 2 transmission and calculates: the calculating division ratio that keeps sample of the ore that need obtain by quality of material and the automatic division device 14 of one-level; Quality of material deducts keeping sample to be calculated as and abandoning sample quality of ore that the automatic division device 14 of one-level need obtain, abandons sample quality and the material conveying flowmeter of abandoning sample conveying device 8 and calculates and abandon the time that sample is being abandoned sample conveying device 8 and carried.The data of calculating change into control signal and are sent to respectively the automatic division device 14 of one-level, automatically full section division device 9 by communication line 2, automatic division device 14 adjustings of one-level, automatically full section division device 9 are regulated: the automatic division device 14 of one-level regulates when division stroke of division; Automatically full section division device 9 cutting times in accordance with regulations constantly cuts after regulating and cutting interval time, reaches the object evenly intercepting on material stream, to obtain the ore sample of representative definite quality.After adjustment, ECU (Electrical Control Unit) 1 is controlled feeder hopper 4 will need the ore sample of sample preparation to fall into one-level conveying device 5, one-level conveying device 5 is carried one-level breaker 6 by ore sample, the ore sample of one-level breaker 6 fragmentations enters the automatic division device 14 of one-level, automatic division device 14 divisions of one-level go out to abandon keeping sample of sample and definite quality, abandoning sample falls into one-level and abandons sample gathering-device 7, enter and abandon sample conveying device 8, keep sample and fall into two-stage conveying device 15, abandon sample conveying device 8 and be provided with automatically full section division device 9, automatically full section division device 9 is controlled commonality samples and is crossed belt capture device 10 and total moisture sample and cross belt capture device 11 and constantly cut by the interval time of setting, evenly intercept the commonality sample of definite quality simultaneously, total moisture sample falls into respectively commonality sample gathering-device 12, total moisture sample gathering-device 13, keep sample and enter two-stage crushing device 16 by two-stage conveying device 15, the material of two-stage crushing device 16 fragmentations enters secondary division device 17, secondary division device 17 is fixed goes out to abandon keeping sample of sample and definite quality than division, keep sample and enter two separating devices 18, two separate file for reference sample and the general analysis experimental sample of equal in quality, and general analysis experimental sample enters general analysis experimental sample gathering-device 19.The sample of filing for reference enters the sample gathering-device 20 of filing for reference; General analysis experimental sample gathering-device 19 enters microwave drying conveying device 22, microwave drying conveying device 22 is carried out rapid draing by sample, dry sample falls into two minutes feeding devices 23 from microwave drying conveying device 22, within two minutes, feeding device 23 is first by two minutes two parts of sample, a part for sample enters 24 pairs of crushing chambers of reducing mechanism and cleans, the sample cleaning enters general analysis experimental sample gathering-device 25, is sent to rejected material heap; Another part of sample enters reducing mechanism 24, and the sample of pulverizing enters general analysis experimental sample gathering-device 25.Commonality sample gathering-device 12, total moisture sample gathering-device 13, the sample gathering-device 20 of filing for reference are all connected full-automatic bottling streamline 26 with general analysis experimental sample gathering-device 25, commonality sample, total moisture sample, the sample of filing for reference, general analysis experimental sample are all conveyed into full-automatic bottling streamline 26, by ECU (Electrical Control Unit) 1, control and carry out respectively automatically bottledly, reach the object of sample not cross pollution when bottled.After sample is bottled, enter conveyer belt scale 27, 27 pairs of samples of conveyer belt scale are weighed respectively, be sent to sample conveying device 29, conveyer belt scale 29 is sent to ECU (Electrical Control Unit) 1 by weighing data by communication line 2, ECU (Electrical Control Unit) 1 is carried out only identification code processing by weighing data and other related data in ECU (Electrical Control Unit) 1 by communication line 2, by communication line 2, be sent to automatic code spraying device 28 again, automatic code spraying device 28 carries out automatic code-spraying by the corresponding different sample bottles of only identification code, last sample conveying device 29 is carried definite commonality sample bottle 33, total moisture sample bottle 34, the sample bottle 35 of filing for reference, general analysis experimental sample bottle 36 is sent to storing samples device 30 and collects.Whole sample-preparing system is in enclosure space, during system works, by ECU (Electrical Control Unit) 1, control automatic dust removing apparatus 31, the dust producing in sample making course is carried out to collecting dust-removing, after system works finishes, by ECU (Electrical Control Unit) 1, controlling 32 pairs of intrasystem equipment of automatic flushing device cleans, avoid dust to accumulate, reach the object of not cross pollution when next time prepared by sample; Thereby realized by robotization, control, unmanned, the not cross pollution of preparation process material, automatic dust removing meets environmental requirement, commonality sample, total moisture sample, the sample of filing for reference, the general analysis experimental sample of the ore that full-automatic preparation is representative, automatically the general analysis experimental sample of preparation, can carry out analysis of components, and only identification code object is provided automatically.
By reference to the accompanying drawings embodiment of the present utility model is explained in detail above, but the utility model is not limited to above-mentioned embodiment, in the ken possessing those skilled in the art, can also under the prerequisite that does not depart from the utility model aim, make various variations.
Claims (1)
1. a unattended laboratory ore sample preparation system, it comprises ECU (Electrical Control Unit), communication line, LOAD CELLS, feeder hopper, one-level conveying device, one-level breaker, automatically full section division device, abandon sample conveying device, commonality sample crosses belt capture device, total moisture sample crosses belt capture device, commonality sample gathering-device, total moisture sample gathering-device, the automatic division device of one-level, two-stage conveying device, two-stage crushing device, secondary division device, two separating devices, experimental analysis sample gathering-device, the sample gathering-device of filing for reference, secondary is abandoned sample gathering-device, microwave drying conveying device, two minutes feeding devices, reducing mechanism, general analysis experimental sample gathering-device, full-automatic bottling streamline, conveyer belt scale, automatic code spraying device, sample conveying device, storing samples device, automatic dust removing apparatus, automatic flushing device, feeder hopper connects one-level conveying device, one-level conveying device connects one-level breaker, one-level breaker is divided into the automatic division device of one-level and two-stage conveying device, the automatic division device of one-level has one-level and abandons sample gathering-device, one-level is abandoned the connection of sample gathering-device and is abandoned sample conveying device, abandon sample conveying device and be provided with automatically full section division device, automatically full section division device arranges that commonality sample crosses belt capture device and total moisture sample crosses belt capture device, commonality sample crosses belt capture device and total moisture sample crosses belt capture device to there being commonality sample gathering-device, total moisture sample gathering-device, two-stage conveying device connects two-stage crushing device, and two-stage crushing device is divided into secondary division device, and secondary division device has two separating devices and secondary is abandoned sample gathering-device, and two separating devices have experimental analysis sample gathering-device and the sample gathering-device of filing for reference, experimental analysis sample gathering-device connects microwave drying conveying device, and microwave drying conveying device connects two minutes feeding devices, and within two minutes, feeding device connects reducing mechanism, and reducing mechanism connects general analysis experimental sample gathering-device, commonality sample gathering-device, total moisture sample gathering-device, the sample gathering-device of filing for reference are all connected full-automatic bottling streamline with general analysis experimental sample gathering-device, full-automatic bottling streamline connects conveyer belt scale, conveyer belt scale connects sample conveying device, sample conveying device is provided with automatic code spraying device, sample conveying device is carried commonality sample bottle, total moisture sample bottle, the sample bottle of filing for reference, general analysis experimental sample bottle, outside is provided with storing samples device, and inside is provided with automatic dust removing apparatus, automatic flushing device, all rejected materials and is transported to rejected material heap, it is characterized in that: the LOAD CELLS that ECU (Electrical Control Unit) has with feeder hopper by communication line, the automatic division device of one-level, automatically full section division device, conveyer belt scale are connected with automatic code spraying device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320518563.0U CN203455204U (en) | 2013-08-23 | 2013-08-23 | Unattended laboratory ore sample preparation system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320518563.0U CN203455204U (en) | 2013-08-23 | 2013-08-23 | Unattended laboratory ore sample preparation system |
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| CN203455204U true CN203455204U (en) | 2014-02-26 |
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| CN201320518563.0U Expired - Lifetime CN203455204U (en) | 2013-08-23 | 2013-08-23 | Unattended laboratory ore sample preparation system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103424297A (en) * | 2013-08-23 | 2013-12-04 | 南昌光明化验设备有限公司 | Unattended laboratory ore sample preparation system |
| CN104150044A (en) * | 2014-08-12 | 2014-11-19 | 长沙开元仪器股份有限公司 | Online weighing and coding device |
| CN109856412A (en) * | 2018-12-28 | 2019-06-07 | 中冶南方工程技术有限公司 | A kind of raw material automatic intelligent gathering and processing system |
-
2013
- 2013-08-23 CN CN201320518563.0U patent/CN203455204U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103424297A (en) * | 2013-08-23 | 2013-12-04 | 南昌光明化验设备有限公司 | Unattended laboratory ore sample preparation system |
| CN104150044A (en) * | 2014-08-12 | 2014-11-19 | 长沙开元仪器股份有限公司 | Online weighing and coding device |
| CN104150044B (en) * | 2014-08-12 | 2016-02-17 | 长沙开元仪器股份有限公司 | A kind of online weighing with write a yard device |
| CN109856412A (en) * | 2018-12-28 | 2019-06-07 | 中冶南方工程技术有限公司 | A kind of raw material automatic intelligent gathering and processing system |
| CN109856412B (en) * | 2018-12-28 | 2024-01-26 | 中冶南方工程技术有限公司 | Intelligent full-automatic material collecting and preparing system |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 330096 No. 666 Science and Technology Avenue, Private Science and Technology Park, Qingshan Lake District, Nanchang City, Jiangxi Province Patentee after: JIANGXI GUANGMING INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 330096 No. 666 Science and Technology Avenue, Nanchang Civil Science Park, Jiangxi Province Patentee before: NANCHANG GUANGMING LABORATORY ASSAY EQUIPMENT CO.,LTD. |
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| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140226 |
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| CX01 | Expiry of patent term |