CN203438785U - Complete production unit of puncture preventing and air leakage protecting safety tire - Google Patents
Complete production unit of puncture preventing and air leakage protecting safety tire Download PDFInfo
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- CN203438785U CN203438785U CN201320420603.8U CN201320420603U CN203438785U CN 203438785 U CN203438785 U CN 203438785U CN 201320420603 U CN201320420603 U CN 201320420603U CN 203438785 U CN203438785 U CN 203438785U
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Abstract
The utility model relates to a complete production unit of a puncture preventing and air leakage protecting safety tire. The complete production unit comprises a tire locating device for limiting the tire to only rotate in the axial direction, a tire cleaning machine for cleaning the inner surface of the tire, and a tire inner coating layer sprayer for implementing atomized spraying for the cleaned inner surface of the tire. The complete tire production unit consisting of the tire locating device, the tire cleaning machine and the tire inner coating layer sprayer is suitable for coating an inner coating layer of the inner surface of the tire, and finishes the production process of the puncture preventing and air leakage protecting safety tire after cleaning and glue spraying; the complete production unit is simply and smoothly operated, and is suitable for producing tires with different specifications in large scales; and the inner coating layer of the tire produced by the complete production unit has such advantages as good uniformity, small thickness, light weight, excellent radiation, good temperature resistance, good adhesiveness and long service life.
Description
Technical field
The utility model relates to a kind of production facilities of tire, especially relates to the guarantee complete production unit of safety tyre of a kind of puncture anti-gas-leak.
Background technology
Along with developing rapidly of auto-industry, being gradually improved of traffic route network, to improving the performance of motor vehicle tire, develop safe, durable, product has become one of important brainstorm project of current research and production department at a low price at a high speed.According to the incomplete statistics of relevant professional institution, there is potential safety hazard in 95% above motor tire, 60% pressure of tire mal, there is nail at 37% above tyre crown position or stabs, the traffic accident of domestic express highway 70% causes by tire hidden danger, and the death by accident high rate of blowing out when automobile travels more than 120km/h speed reaches 100%.High-speed tire is blown out has become the large arch-criminal of vehicle safety accident four with furious driving, fatigue driving, drunken driving.It is startling that traffic accident is made us, and tire has become automotive safety Dai-ichi Mutual Life Insurance.According to now, to tyre performance analysis, need to further improve every technology, the economy index of tire, emphasis is explosion-proof, the anti-gas-leak problem that solves tire, and the research and development of safety tyre more and more cause the attention of manufacturer with production.
Safety tyre is called again " zero pressure type ", and its English is run-flat tire, has meant the tire that can also walk flat, and the literal translation of industry custom is " Runflat tire ".Conventional tyre suffers after foreign object puncture, and gas leakage very soon, sidewall then occurred and stay before this, and tyre bead departs from wheel rim, gently cannot continue to travel, heavy cause vehicle to topple.By comparison, safety tyre, after suffering puncture, can not leak gas or leak gas and be very slow, can keep the profile that travels, and tyre bead is still fixed on wheel rim, thereby assurance automobile can be stablized and travel for a long time or temporarily.Automobile is loaded onto after this tire, and not only safety performance improves greatly, and no longer needs carrying about standby tire.
Existing safety tyre, although there has been technically certain improvement, carcass inside face to tire is provided with coating, but, still there is no a set of applicable production facilities, the safety tyre that existing equipment is produced, from technical performance aspect, mainly there is following defect: (1) coat thickness homogeneity can not guarantee, coating limit portion and interior thickness inequality; Existing technique often adopts centrifugal action that coating is distributed at tire inner surface, is easy to the phenomenon that causes thick middle both sides thin; Occur that sometimes interior thickness has reached 10～15mm, and thickness of two sides only has the phenomenon of 1～2 mm; The irregularity of coating easily causes the dynamic balance of car body poor, and noise reduction is poor, and traveling comfort is not good; (2) the resistance to thermal adaptability of coating is limited, and Applicable temperature interval is less, and application is subject to regional restriction; (3) glue consumption is large, thick coating, poor radiation; (4) tire internal coating tack is poor, and Using Life of Tyre is relatively short, can not adapt to high vehicle speeds demand.
Utility model content
The complete production unit that the utility model provides that a kind of internal coating good uniformity, thin thickness, thermal diffusivity are excellent, long service life, puncture anti-gas-leak that tack is good are guaranteed safety tyre.
The guarantee complete production unit of safety tyre of puncture anti-gas-leak, described complete production unit comprises for tire being defined as to the tire positioning device that only can rotate vertically, for the tyre cleaning machine that tire inner surface is cleaned and the tire internal coating flush coater that carries out atomizing spraying for the tire inner surface to after cleaning.
Preferably, described tire positioning device is the limiting roll that is arranged on the tire left and right sides.
Preferably, described tire positioning device adopts rigid cylinder mould, described complete production unit also comprises tyre removing and replacing machine, described tyre removing and replacing machine comprises brake cylinder, locking cylinder, brake cylinder switch and locking cylinder switch, described rigid cylinder mould inner side is laid with several lock tire devices, brake cylinder is connected with lock tire device by pull bar respectively with locking cylinder, and brake cylinder is connected with brake cylinder switch, and locking cylinder is connected with locking cylinder switch.
Preferably, described tyre cleaning machine comprises the cleaning control system that one or more is separate, described cleaning control system comprises the first main shaft, the first countershaft, washing equipment, the first manipulator, coolant inlet pipe, coolant outlet pipe and cleaning controller, described rigid cylinder mould is arranged between the first main shaft and the first countershaft, and the first main shaft is driven by the first motor; Between the first main shaft and the first countershaft, be provided with the first push rod for rigidity of support cylinder mould; Described washing equipment is arranged on motor, and motor is arranged on the first manipulator, and washing equipment is by the first air cylinder driven, and the first manipulator is by the second cylinder and the 3rd air cylinder driven; Described coolant inlet pipe one end is arranged in rigid cylinder dies cavity, and the other end is connected with water tank, and described coolant outlet pipe one end is arranged in rigid cylinder dies cavity, and the other end is connected to the pump housing; Described the first motor, the first cylinder, the second cylinder, the 3rd cylinder, motor are connected to cleaning controller; Between the roller of described rigid cylinder mould and the roller of the first main shaft, the first countershaft, adopt draw-in groove form to match.
Preferably, described tire internal coating flush coater comprises the spraying control system that one or more is separate, and described spraying control system comprises the second main shaft, the second countershaft, the second manipulator, heating arrangement, spray equipment and spray controller; Described rigid cylinder mould is arranged between the second main shaft and the second countershaft, and the second main shaft is driven by the second motor, is provided with the second push rod for rigidity of support cylinder mould between described the second main shaft and the second countershaft; Described heating arrangement and spray equipment are arranged on respectively on the second manipulator, described the second manipulator is by four-cylinder, the 5th air cylinder driven, heating arrangement is by the 6th air cylinder driven, spray equipment is by the 7th air cylinder driven, and described the second main shaft, the second manipulator, heating arrangement, spray equipment are connected to respectively spray controller; Between the roller of described rigid cylinder mould and the roller of the second main shaft, the second countershaft, adopt draw-in groove form to match.
Preferably, described registration device comprises the 3rd main shaft and chuck, and described chuck is fixedly installed on the 3rd main shaft, and the 3rd main shaft is driven by the 3rd motor.
Preferably, described rigid cylinder mould interior diameter is less than tire overall diameter, and it is 70～99% of tire overall diameter.
Preferably, described tyre removing and replacing machine also comprises that described bearing is provided with clamping mould device for the fixing bearing of rigid cylinder mould; Described brake cylinder has one, and locking cylinder has four.
Preferably, described spraying control system also comprises air-drafting and dust-removing device, and described air-drafting and dust-removing device comprises blower fan and airduct, and described airduct one end is connected with blower fan, and the other end is arranged in rigid cylinder dies cavity; Described spray equipment comprises spray gun, and described spray gun is connected to material room by material receiving tube.Source sizing material is delivered to material expansion tank through the transmission pump in punishment in advance room and is boosted to 10～60kg/cm
2or high pressure more, then through reducing valve, be decompressed to 10～50kg/cm of process requirements
2scope is transported to board, then by the material pipe that is flexible coupling, connects machinery spray gun on hand.The spray gun adopting can be selected suitable spray gun type according to concrete actual conditions, as taper spray gun, fan-shaped spray gun etc., effective to reach atomizing spraying, the object that coating is evenly distributed.
The first main shaft described in the utility model, the first countershaft, the second main shaft and the second countershaft by several independently roller combine; Between each roller of the first main shaft, by the first coupler, be connected, between each roller of the second main shaft, by the second coupler, be connected.At power of motor, allow the situation lower roller quantity, length can infinite expanding, two kinds of methods: axle lengthens, unit increases, the corresponding infinite expanding of board station number, reaches station centralized management, the object of enhancing productivity.
Tyre cleaning machine in the utility model and tire internal coating flush coater all include touch-screen and annunciator, and touch-screen is provided with technique interface is set, and can different technical parameters be set according to different kinds of tyre specification; In cleaning, complete or when glue spraying completes, annunciator starts, notify corresponding station tire to clean or glue spraying completes.
The utility model hairbrush, when cleaning tire, can be used by matching purge liquid, when realizing wipe oil, can not cause damage to tire carcass; The setting of coolant outlet pipe, can discharge the waste liquid after cleaning in time; Motor can adopt HM Hydraulic Motor, and its safety performance is good, works in a humid environment and can not cause potential safety hazard.
Temperature of the present utility model is controlled as PID auto-adjustment control, can adopt infrared temperature detection instrument to survey temperature, and heating arrangement or temperature booster can adopt heating pipe, heating lamp watt, heating wire, steam sheet etc.
The radical function of the first manipulator is to move and design for the position of motor, washing equipment (hairbrush) etc., and kinematic mechanism reaches motion object by three cylinder teamworks.Sense of motion is respectively that the first manipulator advances, the first manipulator retreats, the first manipulator moves left, the first manipulator moves right, move under hairbrush, mobile several fundamental operatioies form on hairbrush.Cylinder is gas-liquid form, steps back and is reset to gas compression control, releases as fluid control, and admission port is provided with throttling device control air inlet liquid measure and controls robot movement speed.
The radical function of the second manipulator is that the position of heating arrangement for flush coater, spray equipment (spray gun) etc. is moved and designed, and by four cylinder teamworks, reaches motion object.Sense of motion is respectively that the second manipulator advances, the second manipulator retreats, the second manipulator moves left, the second manipulator moves right, move on spray gun, move under spray gun, move on heating arrangement, move under heating arrangement.Cylinder is gas-liquid form: step back and be reset to gas compression control, release as fluid control, admission port is provided with throttling device, by adjustment air inlet, liquid measure, controls robot movement speed.Four-cylinder is controlled the carrying out of the advancing of the second manipulator, setback, the 5th cylinder is controlled the carrying out of the left and right moving movement of the second manipulator, the 6th cylinder is controlled the carrying out that heating arrangement moves up and down motion, and the 7th cylinder is controlled the carrying out that spray equipment moves up and down motion.
Tyre removing and replacing machine of the present utility model aims at tire installation and tire is extracted rigid cylinder mould and designs, and is applicable to the dismounting of Multiple Type tire.Described locking cylinder is used for locking tire, and brake cylinder is used for drawing tire.Tyre removing and replacing machine can be realized tire and pack into separately, splits out separately or fill, tears one open, easy and simple to handle, by switch, controls brake cylinder and locking cylinder moves, and realizes the quick location and installation of tire or dismounting, time saving and energy saving.
Tyre cleaning machine of the present utility model is the pretreatment before tire internal coating, is applicable to the internal washing of Multiple Type tire.Between the roller of the roller of rigid cylinder mould and the first main shaft, the first countershaft, adopt draw-in groove form cooperatively interact location, operation, the roller of the roller of the first main shaft, the first countershaft is provided with the groove suitable with rigid cylinder die surface bayonet socket, and utilize the weight of rigid cylinder mould and tire self, the first main shaft that rigid cylinder mould rotates by contact, and the friction force producing between the roller of the roller of the first main shaft, the first countershaft and rotating, rigid cylinder mould plays and drives tire smooth running object.The utility model hairbrush, when cleaning tire, can be used by matching purge liquid, when realizing wipe oil, can not cause damage to tire carcass; It by organizing independently composition of the control system more, and arbitrary station fault does not affect the normal wash of other stations, the advantage such as have station centralized management, enhance productivity.
Flush coater of the present utility model is applicable to spray for tire inner surface, be applicable to the gluing of the inside of Multiple Type tire, glue spraying is processed, tire is inlaid in rigid cylinder mould, the roller of rigid cylinder mould and the second main shaft, between the roller of the second countershaft, adopt the draw-in groove form location that cooperatively interacts, operation, the roller of the second main shaft, the roller of the second countershaft is provided with the groove suitable with rigid cylinder die surface bayonet socket, and utilize the weight of rigid cylinder mould and tire self, the second main shaft that rigid cylinder mould rotates by contact, roller with the first main shaft, the friction force producing between the roller of the first countershaft and rotating, rigid cylinder mould plays and drives tire smooth running object.Flush coater of the present utility model both can have been selected single station flush coater, also can adopt multistation flush coater, for multistation flush coater, it forms by organizing independently spraying control system more, arbitrary station fault does not affect the normal gluing of other stations, the advantage such as have station centralized management, enhance productivity.
In the utility model spraying process, adopting liquid adhesive is source sizing material, liquid adhesive can be solvent-based adhesive, by being dissolved in adaptive organic solvent, obtain adhesive solvent, organic solvent can adopt one of following or two kinds of above combination in any: benzene, toluene, ethyl acetate, methenyl choloride, DMF, acetone, tetrahydrofuran etc.; Liquid adhesive also can adopt and under normal temperature, be liquid water-based adhesive.
The utility model needs to adopt tire positioning device to carry out spacing to tire in tire cleaning process or spraying process, so that it only can rotate vertically, and avoid its double swerve in rotation process, the utility model tire positioning device, except adopting rigid cylinder mould, can also adopt the limiting roll that is arranged on the tire left and right sides to position tire; Or employing comprises the registration device of the 3rd main shaft and chuck.
The tire complete production unit being formed by tire positioning device, tyre cleaning machine and tire internal coating flush coater, it is applicable to the internally coated coating of tire inner surface, through cleaning, after glue spraying, complete the guarantee production process of safety tyre of puncture anti-gas-leak, the utility model is simple to operate, smooth running, the batch manufacturing of applicable different size tire, the advantages such as the internal coating of the tire being obtained by the utility model device fabrication has good uniformity, thin thickness, lightweight, thermal diffusivity is excellent, heat resistance is good, tack is good, long service life.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model tyre removing and replacing machine.
Fig. 2 is the another kind of structural representation of the utility model tyre dismounting machine washing.
Fig. 3 is that the utility model adopts rigid cylinder mould as the structural representation of the tyre cleaning machine of tire positioning device.
Fig. 4 is that the utility model adopts rigid cylinder mould as the birds-eye view of the tyre cleaning machine of tire positioning device.
Fig. 5 is the lateral plan before the utility model adopts rigid cylinder mould as the tyre cleaning machine cleaning of tire positioning device.
Fig. 6 is the structural representation of the utility model while adopting rigid cylinder mould to clean as the tyre cleaning machine of tire positioning device.
Fig. 7 is that the utility model adopts rigid cylinder mould as the structural representation of the internal coating flush coater of tire positioning device.
Fig. 8 is that the utility model adopts rigid cylinder mould as the birds-eye view of the tire internal coating flush coater of tire positioning device.
Fig. 9 is the lateral plan before the utility model adopts rigid cylinder mould as the tire internal coating flush coater spraying of tire positioning device.
Figure 10 is the structural representation of the utility model while adopting rigid cylinder mould as the tire internal coating flush coater spraying of tire positioning device.
Figure 11 is the structural representation that the utility model rigid cylinder mould bayonet socket is arranged on the rigid cylinder mould left side.
Figure 12 is the structural representation that the utility model rigid cylinder mould bayonet socket is arranged on rigid cylinder mould medial side.
Figure 13 is the structural representation that the utility model rigid cylinder mould bayonet socket is arranged on rigid cylinder mould the right.
Figure 14 is that the utility model adopts limiting roll as the structural representation of the tyre cleaning machine of tire positioning device.
Figure 15 is that the utility model adopts limiting roll as the structural representation of the tire internal coating flush coater of tire positioning device.
Figure 16 is that the utility model adopts chuck as the structural representation of the tire internal coating flush coater of tire positioning device.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail, but protection domain of the present utility model is not limited to this.
With reference to Fig. 1～13, the guarantee complete production unit of safety tyre of puncture anti-gas-leak, described complete production unit comprises for tire being defined as to the tire positioning device that only can rotate vertically, for the tyre cleaning machine that tire inner surface is cleaned and the tire internal coating flush coater that carries out atomizing spraying for the tire inner surface to after cleaning.
Described tire positioning device adopts rigid cylinder mould 13, described complete production unit also comprises tyre removing and replacing machine, described tyre removing and replacing machine comprises a brake cylinder 11, four locking cylinders, brake cylinder foot-operated switch, locking cylinder foot-operated switch and for the fixing bearing 14 of rigid cylinder mould, described rigid cylinder mould 13 inner sides are laid with several lock tire devices 10, brake cylinder 11 is connected with lock tire device 10 by pull bar 12, brake cylinder 11 is connected with brake cylinder switch, and locking cylinder is connected with locking cylinder switch; Described bearing is provided with clamping mould device 9.Described four locking cylinders are respectively the first locking cylinder 3, the second locking cylinder 4, the 3rd locking cylinder 7 and the 4th locking cylinder 8; Brake cylinder switch comprises brake cylinder foot pedal opening switch 5 and the foot-operated closing switch 6 of brake cylinder, and locking cylinder switch comprises locking cylinder foot pedal opening switch 1 and the foot-operated closing switch 2 of locking cylinder.Four locking cylinders and a brake cylinder form air-actuator, and opening of cylinder controlled with closing by two foot-operated switchs.
Dress is during tire: 1, rigid cylinder die face is placed on to clamping mould device place, 2, tire 31 is placed on to mould openings place, 3, pedal brake switching cylinder, pull bar upwards, 4, foot-operated locking switching cylinder, lock tire device handle is closed locking tire downside, and 5, pedal brake switching cylinder, pull bar is downward, tire enters mould, 6, circulate repeatedly pedal brake cylinder, locking cylinder switch, make pull bar upwards, action downwards, lock tire device handle is closed locking tire, and tire installs.
While pulling out tire: 1, by rigid cylinder mould left-hand thread at clamping mould device place, 2, pedal brake switching cylinder, pull bar upwards, 3, foot-operated locking switching cylinder, the lock tire device handle of locking tire downside is opened, 4, pedal brake switching cylinder, pull bar is downward, and tire is pulled out mould, 5, circulate repeatedly pedal brake cylinder, locking cylinder switch, pull bar makes progress, action downwards, and lock tire device handle is opened, and tire dismantling is complete.
Described tyre cleaning machine comprises five separate cleaning control systems, described cleaning control system comprises the first main shaft 15, the first countershaft 16, cleans hairbrush 17, the first manipulator 18, coolant inlet pipe 19, coolant outlet pipe 29 and the cleaning controller 20 of use, described rigid cylinder mould 13 is arranged between the first main shaft 15 and the first countershaft 16, the first main shaft 15 is driven by the first variable-frequency motor 21, and the first variable-frequency motor 21 is connected with the first main shaft 15 by belt; Described the first main shaft 15 and the first countershaft 16 by five independently roller combine, between the roller of the first main shaft 15, by the first coupler 28, be connected.Near the first main shaft 15 places, be provided with the first push rod 22 for rigidity of support cylinder mould; Described hairbrush 17 is arranged in HM Hydraulic Motor 23, and HM Hydraulic Motor 23 is arranged on the first manipulator 18, and hairbrush 17 is driven by the first cylinder 24, and the first manipulator 18 is driven by the second cylinder 25, the 3rd cylinder 26; Described coolant inlet pipe 19 one end are arranged in rigid cylinder mould 13 inner chambers, and the other end is connected with water tank 27; Described coolant outlet pipe 29 one end are arranged in rigid cylinder dies cavity, and the other end is connected to the pump housing 45.Described the first variable-frequency motor 21, the first cylinder 24, the second cylinder 25, the 3rd cylinder 26, HM Hydraulic Motor 23 are connected to cleaning controller 20, and described controller comprises touch-screen and annunciator.
The first cylinder 24 is controlled moving up and down of hairbrush 17, and the second cylinder 25 is controlled moving forward and backward of the first manipulator 18, and the 3rd cylinder 14 is controlled the sway of the first manipulator 18.
During work: hairbrush is arranged in hydraulic motor rotor, according to tire size, manually adjust the first main shaft and the first countershaft spacing, by adjusting the first handwheel 30 fine setting hairbrush, approach tyre surface position, turn on the power switch, each station touch-screen of board is lighted in succession, show each station parameter interface, according to tire, manufacture the parameters such as specification is set respectively spindle speed, enters the cleaning liquid time, takes out the used wiping solution time, enters the clear water time, taken out the waste water time, motor forward time, motor reversing time.After setting parameter is good, press the switch of the first variable-frequency motor 21, the first main shaft starts to rotate; Press hydraulic efficiency pressure system start button, HM Hydraulic Motor ancillary system is opened.Tire 31 is inlaid in rigid cylinder mould, then rigid cylinder mould is arranged on above the first push rod between the first main shaft and the first countershaft, press the start button of this station, the first push rod starts to move down, the roller of rigid cylinder mould and the first main shaft, between the roller of the first countershaft, adopt the draw-in groove form location that cooperatively interacts, operation, the roller of the first main shaft, the roller of the first countershaft is provided with the groove suitable with rigid cylinder die surface bayonet socket 49, and utilize the weight of rigid cylinder mould and tire self, the first main shaft that rigid cylinder mould rotates by contact, roller with the first main shaft, the friction force producing between the roller of the first countershaft and rotating, rigid cylinder mould plays the object that drives tire smooth rotation.Wherein, with reference to Figure 11～13, bayonet socket 49 can be arranged on the left side, the right or the centre of rigid cylinder mould.The first manipulator starts to lateral movement before board, the HM Hydraulic Motor that hairbrush is installed approaches the motion that halts behind tire fetal rhythm position, trigger next action, HM Hydraulic Motor enters inside tire and stops behind center, trigger next action, HM Hydraulic Motor comes downwards to desired location, entering cleaning liquid electromagnetic valve opens, by coolant inlet pipe, start to spraywashing liquid inside tire to Preset Time, HM Hydraulic Motor starts forward and starts tire previous cleaning, to Preset Time, removal waste fluid electromagnetic valve is opened, by coolant outlet pipe (removal waste fluid pipeline), start negative pressure waste suction, waste suction completes and starts into clear water rinsing, HM Hydraulic Motor is done positive and negative motion around here, the arrival schedule time starts waste suction water, waste suction completes, HM Hydraulic Motor stall, HM Hydraulic Motor hairbrush goes back to tire center, trigger next step, the first manipulator moves left to Outer Tyre heart position, trigger next step, the first manipulator is returned to initial position, first main shaft downside the first push rod rises rigid cylinder mould ejection the first main shaft, this station tire stops operating, three these station tires of look alarming sound light crossing-signal initiate notification have cleaned.
Described tire internal coating flush coater is arranged on board, described flush coater comprises five dry separate spraying control systems, and described spraying control system comprises the second main shaft 32, the second countershaft 33, the second manipulator 34, heating lamp watts 35, spray gun 36, air-drafting and dust-removing device and spray controller 37; The second main shaft 32 and the second countershaft 33 by five independently roller combine.Described rigid cylinder mould 13 is arranged between the second main shaft 32 and the second countershaft 33, the second main shaft 32 is driven by the second variable-frequency motor 38, between described the second main shaft 32 and the second countershaft 33, be also provided with the second push rod 39 for rigidity of support cylinder mould, described the second push rod 39 is arranged near the second main shaft 32 places.Described heating lamp watts 35 and spray gun 36 are arranged on respectively on the second manipulator 34, and described the second manipulator 34 is driven by the first cylinder 40, the second cylinder 41, and heating pipe 35 is driven by the 3rd cylinder 42, and spray gun 36 is driven by four-cylinder 43; Described air-drafting and dust-removing device comprises blower fan and airduct 44, and described airduct 44 one end are connected with blower fan, and the other end is arranged in mould 13 inner chambers.Described the second main shaft 32, the second manipulator 34, heating lamp watts 35, spray gun 36, air-drafting and dust-removing device are connected to respectively spray controller 37.
Machine operation needs function unit, and the utility model flush coater is completed by a plurality of independently hierarchy of control, and arbitrary cell failure does not affect the normal gluing of other stations.The power supply of employing three-phase and four-line, controller comprises touch-screen and annunciator.Above touch-screen, there is technique that interface is set, can different technical parameters be set according to different kinds of tyre specification.
During use: start air-drafting and dust-removing device; According to tire size, manually adjust the second main shaft and the second countershaft spacing, by adjusting the second handwheel 46, finely tune lamps watt, Burners Positions; Turn on the power switch, each station touch-screen of board is lighted in succession, shows each station parameter interface; According to tire, manufacture specification and set respectively the parameters such as spindle speed, glue spraying number of times, glue spraying time.After setting parameter is good, press the switch of the second variable-frequency motor 38, the second main shaft starts to rotate, manually the mould that installs tire is put above the second push rod between the second countershaft and board the second main shaft, press the start button of this station, the second push rod starts lower movement, the roller of rigid cylinder mould and the second main shaft, between the roller of the second countershaft, adopt the draw-in groove form location that cooperatively interacts, operation, the roller of the second main shaft, the roller of the second countershaft is provided with the groove suitable with rigid cylinder die surface bayonet socket 49, and utilize the weight of rigid cylinder mould and tire self, the second main shaft that rigid cylinder mould rotates by contact, roller with the second main shaft, the friction force producing between the roller of the second countershaft and rotating.Wherein, bayonet socket 49 can be arranged on the left side, the right or the centre of rigid cylinder mould.The second manipulator starts to lateral movement before board, heating lamp watt and spray gun approach the motion that halts behind tire fetal rhythm position, trigger next action, heating lamp watt and spray gun start to move right to enter inside tire and stop behind center, trigger next action, heating lamp watt goes upward to desired location, and spray gun comes downwards to desired location, heating system is controlled temperature by PID, starts glue spraying after reaching preset temperature.Program setting is: glue spraying, and dry, start glue spraying circulation next time.Glue spraying is after preset times, heating system stops heating, heating lamp watt goes back to tire center with spray gun, trigger next step, the second manipulator moves left to Outer Tyre heart position, triggers next step, the second manipulator is returned to initial position, second main shaft downside the second push rod rises rigid cylinder mould ejection the second main shaft, and this station tire stops operating, and three these station tyre productions of look alarming sound light crossing-signal initiate notification complete.For preventing the abnormal stall of the second main shaft, stop tire and continue in quiescence the glue spraying of heating, on the second main shaft, photoelectric sensor switch is installed, detect the second main shaft running state, there is the anxious action that stops all stations when abnormal.
With reference to Figure 14～16, tire positioning device described in the utility model can also adopt the limiting roll that is arranged on the tire left and right sides to position tire; Or adopt the registration device that comprises the 3rd main shaft 47 and chuck 48, and described chuck 48 is fixedly installed on the 3rd main shaft 47, and the 3rd main shaft 47 is driven by the 3rd motor 50.
The advantages such as the internal coating that the utility model applies has good uniformity, thin thickness, lightweight, thermal diffusivity is excellent, heat resistance is good, tack is good, long service life.
Claims (9)
1. the puncture anti-gas-leak complete production unit for safety tyre of guaranteeing, is characterized in that: described complete production unit comprises for tire being defined as to the tire positioning device that only can rotate vertically, for the tyre cleaning machine that tire inner surface is cleaned and the tire internal coating flush coater that carries out atomizing spraying for the tire inner surface to after cleaning.
2. the puncture anti-gas-leak according to claim 1 complete production unit of safety tyre of guaranteeing, is characterized in that: described tire positioning device is the limiting roll that is arranged on the tire left and right sides.
3. the puncture anti-gas-leak according to claim 1 complete production unit of safety tyre of guaranteeing, it is characterized in that: described tire positioning device adopts rigid cylinder mould, described complete production unit also comprises tyre removing and replacing machine, described tyre removing and replacing machine comprises brake cylinder, locking cylinder, brake cylinder switch and locking cylinder switch, described rigid cylinder mould inner side is laid with several lock tire devices, brake cylinder is connected with lock tire device by pull bar respectively with locking cylinder, brake cylinder is connected with brake cylinder switch, locking cylinder is connected with locking cylinder switch.
4. the puncture anti-gas-leak according to claim 3 complete production unit of safety tyre of guaranteeing, it is characterized in that: described tyre cleaning machine comprises the cleaning control system that one or more is separate, described cleaning control system comprises the first main shaft, the first countershaft, washing equipment, the first manipulator, coolant inlet pipe, coolant outlet pipe and cleaning controller, described rigid cylinder mould is arranged between the first main shaft and the first countershaft, and the first main shaft is driven by the first motor; Between the first main shaft and the first countershaft, be provided with the first push rod for rigidity of support cylinder mould; Described washing equipment is arranged on motor, and motor is arranged on the first manipulator, and washing equipment is by the first air cylinder driven, and the first manipulator is by the second cylinder and the 3rd air cylinder driven; Described coolant inlet pipe one end is arranged in rigid cylinder dies cavity, and the other end is connected with water tank, and described coolant outlet pipe one end is arranged in rigid cylinder dies cavity, and the other end is connected to the pump housing; Described the first motor, the first cylinder, the second cylinder, the 3rd cylinder, motor are connected to cleaning controller; Between the roller of described rigid cylinder mould and the roller of the first main shaft, the first countershaft, adopt draw-in groove form to match.
5. the puncture anti-gas-leak according to claim 3 complete production unit of safety tyre of guaranteeing, it is characterized in that: described tire internal coating flush coater comprises the spraying control system that one or more is separate, and described spraying control system comprises the second main shaft, the second countershaft, the second manipulator, heating arrangement, spray equipment and spray controller; Described rigid cylinder mould is arranged between the second main shaft and the second countershaft, and the second main shaft is driven by the second motor, is provided with the second push rod for rigidity of support cylinder mould between described the second main shaft and the second countershaft; Described heating arrangement and spray equipment are arranged on respectively on the second manipulator, described the second manipulator is by four-cylinder, the 5th air cylinder driven, heating arrangement is by the 6th air cylinder driven, spray equipment is by the 7th air cylinder driven, and described the second main shaft, the second manipulator, heating arrangement, spray equipment are connected to respectively spray controller; Between the roller of described rigid cylinder mould and the roller of the second main shaft, the second countershaft, adopt draw-in groove form to match.
6. the puncture anti-gas-leak according to claim 1 complete production unit of safety tyre of guaranteeing, is characterized in that: described registration device comprises the 3rd main shaft and chuck, and described chuck is fixedly installed on the 3rd main shaft, and the 3rd main shaft is driven by the 3rd motor.
7. the puncture anti-gas-leak according to claim 3 complete production unit of safety tyre of guaranteeing, is characterized in that: described rigid cylinder mould interior diameter is less than tire overall diameter, and it is 70～99% of tire overall diameter.
8. the puncture anti-gas-leak according to claim 3 complete production unit of safety tyre of guaranteeing, is characterized in that: described tyre removing and replacing machine also comprises that described bearing is provided with clamping mould device for the fixing bearing of rigid cylinder mould; Described brake cylinder has one, and locking cylinder has four.
9. the puncture anti-gas-leak according to claim 5 complete production unit of safety tyre of guaranteeing, it is characterized in that: described spraying control system also comprises air-drafting and dust-removing device, described air-drafting and dust-removing device comprises blower fan and airduct, described airduct one end is connected with blower fan, and the other end is arranged in rigid cylinder dies cavity; Described spray equipment comprises spray gun, and described spray gun is connected to material room by material receiving tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320420603.8U CN203438785U (en) | 2013-07-16 | 2013-07-16 | Complete production unit of puncture preventing and air leakage protecting safety tire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320420603.8U CN203438785U (en) | 2013-07-16 | 2013-07-16 | Complete production unit of puncture preventing and air leakage protecting safety tire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203438785U true CN203438785U (en) | 2014-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320420603.8U Withdrawn - After Issue CN203438785U (en) | 2013-07-16 | 2013-07-16 | Complete production unit of puncture preventing and air leakage protecting safety tire |
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| CN (1) | CN203438785U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350619A (en) * | 2013-07-16 | 2013-10-16 | 杭州顺源轮胎制造有限公司 | Complete production unit and technology for puncture and air leakage prevention protective run-flat tire |
| CN105327823A (en) * | 2015-12-01 | 2016-02-17 | 卢文哲 | Automatic assembly line for spraying adhesives in tires and production method |
| CN110099802A (en) * | 2016-12-20 | 2019-08-06 | 米其林集团总公司 | Rubber composition comprising specific rubber powder |
| US11465376B2 (en) | 2016-11-17 | 2022-10-11 | Bridgestone Americas Tire Operations, Llc | Pneumatic tires with applied air barrier layers |
-
2013
- 2013-07-16 CN CN201320420603.8U patent/CN203438785U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350619A (en) * | 2013-07-16 | 2013-10-16 | 杭州顺源轮胎制造有限公司 | Complete production unit and technology for puncture and air leakage prevention protective run-flat tire |
| CN103350619B (en) * | 2013-07-16 | 2016-05-04 | 张双林 | Puncture anti-gas-leak guarantee complete production unit and the technique of safety tread |
| CN105327823A (en) * | 2015-12-01 | 2016-02-17 | 卢文哲 | Automatic assembly line for spraying adhesives in tires and production method |
| US11465376B2 (en) | 2016-11-17 | 2022-10-11 | Bridgestone Americas Tire Operations, Llc | Pneumatic tires with applied air barrier layers |
| CN110099802A (en) * | 2016-12-20 | 2019-08-06 | 米其林集团总公司 | Rubber composition comprising specific rubber powder |
| CN110099802B (en) * | 2016-12-20 | 2021-04-02 | 米其林集团总公司 | Rubber composition comprising specific rubber powder |
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