CN106313588A - Tire safety upgrading process based on self-repairing technique and special environment-friendly tire cleaning agent for tire safety upgrading process - Google Patents
Tire safety upgrading process based on self-repairing technique and special environment-friendly tire cleaning agent for tire safety upgrading process Download PDFInfo
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- CN106313588A CN106313588A CN201510380318.1A CN201510380318A CN106313588A CN 106313588 A CN106313588 A CN 106313588A CN 201510380318 A CN201510380318 A CN 201510380318A CN 106313588 A CN106313588 A CN 106313588A
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Abstract
The invention provides a tire safety upgrading process based on a self-repairing technique and a special environment-friendly tire cleaning agent for the tire safety upgrading process. According to the tire safety upgrading process based on the self-repairing technique and the special environment-friendly tire cleaning agent for the tire safety upgrading process, the effect of preventing piercing-caused leakage of a tire based on the self-repairing technique is achieved through the step of setting of the rubber melting temperature and the rubber spraying temperature, the step of cleaning of the inner wall of the tire and surface treatment of the tire, the step of rubber spraying preparation and treatment, the step of tire cooling after rubber spraying, the step of quality inspection after tire safety upgrading, and the step of equipment stopping and material sorting; the special environment-friendly tire cleaning agent is used for removing oil stains, graphite stains, oily wax and other impurities on the inner wall of the tire; when the special environment-friendly tire cleaning agent is in use, permeable cleaning is achieved, the chemical reaction is sufficient, and cleaning can be conducted at normal temperature without heating treatment, so that a clean surface of the inner wall of the tire is provided, and the adhesive force between an environment-friendly tire surface treating agent and the inner wall of the tire is improved; and the special environment-friendly tire cleaning agent has the advantages of being nontoxic, odorless, thick, free of acid and alkaline corrosivity, long in service life, and environmentally friendly.
Description
Technical field
The present invention relates to a kind of self-repair technology tire safety upgrading process and tire special environment protection abluent thereof.
Background technology
Wheel and tire are the vitals in automobile running system, and its function is: supporting car load;Relax the impulsive force transmitted by road surface;Driving force and brake force is produced with the adhewsive action existed between road surface by tire, the side drag of equilibrium centrifugation power is produced when automobile turning travels, while ensureing that automobile normal direction of rotation travels, the self-aligning moment produced by wheel, make automobile keep straight-line travelling direction;Undertake obstacle detouring and propose cross-country traveling effect etc..And in prior art, owing to tire is producing and setting the immature of clocking technique, cause blowing out in use or take turns puncture, service life short situation.
Summary of the invention
The technical problem to be solved is to provide a kind of by using tire special environment protection abluent, clean tire inner wall oil stain, graphite spot, oiliness wax, other impurity, and this tire special environment protection abluent is in use, there is infiltration clean, chemical reaction is abundant, room temperature cleans, without heat treated, one clean face of tire inner wall is provided, increase the adhesive force of tire environmental protection inorganic agent and tire inner wall, nontoxic, few taste, thickness, do not has corrosivity, the self-repair technology tire safety upgrading process of the advantage of environmental protection and tire special environment protection abluent thereof.
The present invention is achieved through the following technical solutions: a kind of self-repairing tyre technology upgrading technique, including following concrete steps:
Step one, colloidal sol set with glue spraying temperature;
Adhesive disolving tank temperature is set in 195-230 DEG C, and glue spraying barrel temperature is set in 170-190 DEG C, requires adhesive disolving tank hose lining material temperature degree at about 160-175 DEG C before glue spraying, and glue spraying head temperature is at about 170-190 DEG C;
Step 2, tire inner wall clean and process with surface;
(1) tire inner wall infiltration is cleaned: with tire special environment protection abluent brushing tube face to one centimetre of position on meridian, again scrub, put on the skin totally with towel afterwards after placing 8-15 minute.
(2) surface processes: uniform with the one centimetre of position brushing on tube face to meridian of tire special environment protection surface conditioning agent, keeps moistening and does not trickles, placing infiltration and within about 5 minutes, can carry out next step glue spraying process;
Step 3, glue spraying prepare and processing procedure;
(1) need the tire during roller bearing is rotated to carry out left and right centering before glue spraying to confine, and allow glue spraying head keep 3-5 cm distance with tire inner wall, glue spraying mouth is allowed to point to tube face to one centimetre of position on meridian, allowing tire rotate by 16-28 per minute again, not swinging when rotating with tire is as the criterion;
(2) also need before glue spraying to carry out " three inspections ": check whether adhesive disolving tank is tightened and build;Check air compressor machine the blowing pressure whether reach 5 kilograms and more than, to ensure enough pressure during glue spraying;Check in guidance panel, whether every control system reaches preset requirement;
Glue spraying processing procedure completes in two steps:
The first step, glue spraying is one centimetre of position on tube face to meridian, sizing material flow to below meridian 3-5 centimetre or set glue amount 1/1 to three/4ths can button stop glue spraying, cool down about 5 minutes;
Second step, continues glue spraying and extremely sets glue amount, and in observation tire, whether sizing material heals, if quick healing, the change no longer doing tire rotational speed is adjusted;If tire inner wall sizing material does not heal, immediately tire rotary speed is accelerated, after sizing material heals, tire rotational speed is adjusted to initial setting speed position;
" three move back " after step 4, glue spraying and the cooling of tire;
Need to carry out following " three move back " after glue spraying to operate: " moving back glue ", be and press glue spraying button, exit glue spraying and state is set;" move back pressure ", be and exit air compressor machine to the inflated condition of glue sprayer, in blast adhesive disolving tank, there will be no air pressure to enter;" move back rifle ", be the position of mobile adhesive disolving tank, allow FE Glue Gun head leave tire inner wall, be in tire inner ring hub positions, it is simple to tire skids off cooling;
Safety upgrade tire after glue spraying kept rotation status and slides into fan side cooling 10-20 minute, being down to less than 50 DEG C by temperature measuring device detection tire inner wall sizing material temperature and can take off tire;
Quality examination after the upgrading of step 5, tire safety;
Emphasis three aspects of inspection: first, whether the upper and lower 1-3 centimetre of position of the thickness of glue spraying, particularly meridian reaches 3-5 cm thick;Second, check sizing material and the bonding situation in tyre beads;3rd, check whether trial of strength has the place of gully or weakness after sewing up;There is the situation such as degumming and trial of strength became uneven if it find that have on sizing material thickness low LCL or blocked up, limit, be substandard product;
Step 6, equipment are closed down and are arranged with material;
Tire safety needs after having upgraded that equipment is carried out preoperative reduction and control system is closed down, and closes every power supply, simultaneously need to the baroswitch exited on equipment, close air compressor machine and control switch and power supply, clear up equipment and periphery health, tidied up material, carry out book keeping operation.
A kind of tire special environment protection abluent, including 6501 raw materials, 6502 raw materials, JFC-1 raw material, water, oleic acid and NP-10, the number of described 6501 raw materials is 3 parts, the number of described 6502 raw materials is 3 parts, the number of described JFC-1 raw material is 1 part, and the number of described water is 3 parts, and the number of described oleic acid is 2 parts, the number of described NP-10 is 2 parts, by 6501 raw materials, 6502 raw materials, JFC-1 raw material, water, oleic acid and NP-10 through being mixed to prepare tire special environment protection abluent.
As preferred technical scheme, described sizing material is macromolecule memory rubber.
The invention has the beneficial effects as follows: by using colloidal sol to set with glue spraying temperature, tire inner wall cleans and processes with surface, glue spraying prepares and processing procedure, the cooling of glue spraying rear tyre, quality examination and equipment after tire safety upgrading are closed down and are arranged six steps with material, realize the self-repair technology of tire, and by using tire special environment protection abluent, clean tire inner wall oil stain, graphite spot, oiliness wax, other impurity, and this tire special environment protection abluent is in use, there is infiltration clean, chemical reaction is abundant, room temperature cleans, without heat treated, one clean face of tire inner wall is provided, increase the adhesive force of tire environmental protection inorganic agent and tire inner wall, nontoxic, few taste, thickness, do not has corrosivity, the advantage of environmental protection.
Detailed description of the invention
Embodiment 1
A kind of self-repairing tyre technology upgrading technique, colloidal sol sets with glue spraying temperature;Adhesive disolving tank temperature is set in 195 DEG C, and glue spraying barrel temperature is set in 170 DEG C, requires adhesive disolving tank hose lining material temperature degree at about 160 DEG C before glue spraying, and glue spraying head temperature is at about 170 DEG C;
Tire inner wall cleans and processes with surface;(1) tire inner wall infiltration is cleaned: with tire special environment protection abluent brushing tube face to one centimetre of position on meridian, again scrub, put on the skin totally with towel afterwards after placing 8 minutes;(2)
Surface processes: uniform with the one centimetre of position brushing on tube face to meridian of tire special environment protection surface conditioning agent, keeps moistening and does not trickles, placing infiltration and within about 5 minutes, can carry out next step glue spraying process;
Glue spraying prepares and processing procedure;(1) need the tire during roller bearing is rotated to carry out left and right centering before glue spraying to confine, and allow glue spraying head and tire inner wall keep 3 cm distance, glue spraying mouth is allowed to point to tube face to one centimetre of position on meridian, allowing tire rotate by per minute 16 again, not swinging when rotating with tire is as the criterion;(2) also need before glue spraying to carry out " three inspections ": check whether adhesive disolving tank is tightened and build;Check air compressor machine the blowing pressure whether reach 5 kilograms and more than, to ensure enough pressure during glue spraying;Check in guidance panel, whether every control system reaches preset requirement;
Glue spraying processing procedure completes in two steps:
The first step, glue spraying is one centimetre of position on tube face to meridian, sizing material flow to below meridian 3-5 centimetre or set glue amount 1/1 to three/4ths can button stop glue spraying, cool down about 5 minutes;
Second step, continues glue spraying and extremely sets glue amount, and in observation tire, whether sizing material heals, if quick healing, the change no longer doing tire rotational speed is adjusted;If tire inner wall sizing material does not heal, immediately tire rotary speed is accelerated, after sizing material heals, tire rotational speed is adjusted to initial setting speed position;
" three move back " after glue spraying and the cooling of tire;Need to carry out following " three move back " after glue spraying to operate: " moving back glue ", be and press glue spraying button, exit glue spraying and state is set;" move back pressure ", be and exit air compressor machine to the inflated condition of glue sprayer, in blast adhesive disolving tank, there will be no air pressure to enter;" move back rifle ", be the position of mobile adhesive disolving tank, allow FE Glue Gun head leave tire inner wall, be in tire inner ring hub positions, it is simple to tire skids off cooling;
Safety upgrade tire after glue spraying kept rotation status and slides into fan side cooling 10 minutes, being down to less than 50 DEG C by temperature measuring device detection tire inner wall sizing material temperature and can take off tire;
Quality examination after tire safety upgrading;Emphasis three aspects of inspection: first, whether the upper and lower 1-3 centimetre of position of the thickness of glue spraying, particularly meridian reaches 3-5 cm thick;Second, check sizing material and the bonding situation in tyre beads;3rd, check whether trial of strength has the place of gully or weakness after sewing up;There is the situation such as degumming and trial of strength became uneven if it find that have on sizing material thickness low LCL or blocked up, limit, be substandard product;
Equipment is closed down and is arranged with material;Tire safety needs after having upgraded that equipment is carried out preoperative reduction and control system is closed down, and closes every power supply, simultaneously need to the baroswitch exited on equipment, close air compressor machine and control switch and power supply, clear up equipment and periphery health, tidied up material, carry out book keeping operation.
Embodiment two
Colloidal sol sets with glue spraying temperature;Adhesive disolving tank temperature is set in 230 DEG C, and glue spraying barrel temperature is set in 190 DEG C, requires adhesive disolving tank hose lining material temperature degree at about 175 DEG C before glue spraying, and glue spraying head temperature is at about 190 DEG C;
Tire inner wall cleans and processes with surface;(1) tire inner wall infiltration is cleaned: with tire special environment protection abluent brushing tube face to one centimetre of position on meridian, again scrub, put on the skin totally with towel afterwards after placing 15 minutes;(2) surface processes: uniform with the one centimetre of position brushing on tube face to meridian of tire special environment protection surface conditioning agent, keeps moistening and does not trickles, placing infiltration and within about 5 minutes, can carry out next step glue spraying process;
Glue spraying prepares and processing procedure;(1) need the tire during roller bearing is rotated to carry out left and right centering before glue spraying to confine, and allow glue spraying head and tire inner wall keep 5 cm distance, glue spraying mouth is allowed to point to tube face to one centimetre of position on meridian, allowing tire rotate by 16-28 per minute again, not swinging when rotating with tire is as the criterion;(2) also need before glue spraying to carry out " three inspections ": check whether adhesive disolving tank is tightened and build;Check air compressor machine the blowing pressure whether reach 5 kilograms and more than, to ensure enough pressure during glue spraying;Check in guidance panel, whether every control system reaches preset requirement;
Glue spraying processing procedure completes in two steps:
The first step, glue spraying is one centimetre of position on tube face to meridian, sizing material flow to below meridian 3-5 centimetre or set glue amount 1/1 to three/4ths can button stop glue spraying, cool down about 5 minutes;
Second step, continues glue spraying and extremely sets glue amount, and in observation tire, whether sizing material heals, if quick healing, the change no longer doing tire rotational speed is adjusted;If tire inner wall sizing material does not heal, immediately tire rotary speed is accelerated, after sizing material heals, tire rotational speed is adjusted to initial setting speed position;
" three move back " after glue spraying and the cooling of tire;Need to carry out following " three move back " after glue spraying to operate: " moving back glue ", be and press glue spraying button, exit glue spraying and state is set;" move back pressure ", be and exit air compressor machine to the inflated condition of glue sprayer, in blast adhesive disolving tank, there will be no air pressure to enter;" move back rifle ", be the position of mobile adhesive disolving tank, allow FE Glue Gun head leave tire inner wall, be in tire inner ring hub positions, it is simple to tire skids off cooling;
Safety upgrade tire after glue spraying kept rotation status and slides into fan side cooling 20 minutes, being down to less than 50 DEG C by temperature measuring device detection tire inner wall sizing material temperature and can take off tire;
Quality examination after tire safety upgrading;Emphasis three aspects of inspection: first, whether the upper and lower 1-3 centimetre of position of the thickness of glue spraying, particularly meridian reaches 3-5 cm thick;Second, check sizing material and the bonding situation in tyre beads;3rd, check whether trial of strength has the place of gully or weakness after sewing up;There is the situation such as degumming and trial of strength became uneven if it find that have on sizing material thickness low LCL or blocked up, limit, be substandard product;
Equipment is closed down and is arranged with material;Tire safety needs after having upgraded that equipment is carried out preoperative reduction and control system is closed down, and closes every power supply, simultaneously need to the baroswitch exited on equipment, close air compressor machine and control switch and power supply, clear up equipment and periphery health, tidied up material, carry out book keeping operation.
A kind of tire special environment protection abluent, including 6501 raw materials, 6502 raw materials, JFC-1 raw material, water, oleic acid and NP-10, the number of described 6501 raw materials is 3 parts, the number of described 6502 raw materials is 3 parts, the number of described JFC-1 raw material is 1 part, and the number of described water is 3 parts, and the number of described oleic acid is 2 parts, the number of described NP-10 is 2 parts, by 6501 raw materials, 6502 raw materials, JFC-1 raw material, water, oleic acid and NP-10 through being mixed to prepare tire special environment protection abluent.
By using colloidal sol to set with glue spraying temperature, tire inner wall cleans and processes with surface, glue spraying prepares and processing procedure, the cooling of glue spraying rear tyre, quality examination and equipment after tire safety upgrading are closed down and are arranged six steps with material, realize the self-repair technology of tire, and by using tire special environment protection abluent, clean tire inner wall oil stain, graphite spot, oiliness wax, other impurity, and this tire special environment protection abluent is in use, there is infiltration clean, chemical reaction is abundant, room temperature cleans, without heat treated, one clean face of tire inner wall is provided, increase the adhesive force of tire environmental protection inorganic agent and tire inner wall, nontoxic, few taste, thickness, do not has corrosivity, the advantage of environmental protection.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, any change expected without creative work or replacement, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims are limited.
Claims (3)
1. a self-repair technology tire safety upgrading process, it is characterised in that include following concrete steps:
Step one, colloidal sol set with glue spraying temperature;
Adhesive disolving tank temperature is set in 195-230 DEG C, and glue spraying barrel temperature is set in 170-190 DEG C, requires adhesive disolving tank hose lining material temperature degree at about 160-175 DEG C before glue spraying, and glue spraying head temperature is at about 170-190 DEG C;
Step 2, tire inner wall clean and process with surface;
(1) tire inner wall infiltration is cleaned: with tire special environment protection abluent brushing tube face to one centimetre of position on meridian, again scrub, put on the skin totally with towel afterwards after placing 8-15 minute;
(2) surface processes: uniform with the one centimetre of position brushing on tube face to meridian of tire special environment protection surface conditioning agent, keeps moistening and does not trickles, placing infiltration and within about 5 minutes, can carry out next step glue spraying process;
Step 3, glue spraying prepare and processing procedure;
(1) need the tire during roller bearing is rotated to carry out left and right centering before glue spraying to confine, and allow glue spraying head keep 3-5 cm distance with tire inner wall, glue spraying mouth is allowed to point to tube face to one centimetre of position on meridian, allowing tire rotate by 16-28 per minute again, not swinging when rotating with tire is as the criterion;
(2) also need before glue spraying to carry out " three inspections ": check whether adhesive disolving tank is tightened and build;Check air compressor machine the blowing pressure whether reach 5 kilograms and more than, to ensure enough pressure during glue spraying;Check in guidance panel, whether every control system reaches preset requirement;
Glue spraying processing procedure completes in two steps:
The first step, glue spraying is one centimetre of position on tube face to meridian, sizing material flow to below meridian 3-5 centimetre or set glue amount 1/1 to three/4ths can button stop glue spraying, cool down about 5 minutes;
Second step, continues glue spraying and extremely sets glue amount, and in observation tire, whether sizing material heals, if quick healing, the change no longer doing tire rotational speed is adjusted;If tire inner wall sizing material does not heal, immediately tire rotary speed is accelerated, after sizing material heals, tire rotational speed is adjusted to initial setting speed position;
" three move back " after step 4, glue spraying and the cooling of tire;
Need to carry out following " three move back " after glue spraying to operate: " moving back glue ", be and press glue spraying button, exit glue spraying and state is set;" move back pressure ", be and exit air compressor machine to the inflated condition of glue sprayer, in blast adhesive disolving tank, there will be no air pressure to enter;" move back rifle ", be the position of mobile adhesive disolving tank, allow FE Glue Gun head leave tire inner wall, be in tire inner ring hub positions, it is simple to tire skids off cooling;
Safety upgrade tire after glue spraying kept rotation status and slides into fan side cooling 10-20 minute, being down to less than 50 DEG C by temperature measuring device detection tire inner wall sizing material temperature and can take off tire;
Quality examination after the upgrading of step 5, tire safety;
Emphasis three aspects of inspection: first, whether the upper and lower 1-3 centimetre of position of the thickness of glue spraying, particularly meridian reaches 3-5 cm thick;Second, check sizing material and the bonding situation in tyre beads;3rd, check whether trial of strength has the place of gully or weakness after sewing up;There is the situation such as degumming and trial of strength became uneven if it find that have on sizing material thickness low LCL or blocked up, limit, be substandard product;
Step 6, equipment are closed down and are arranged with material;
Tire safety needs after having upgraded that equipment is carried out preoperative reduction and control system is closed down, and closes every power supply, simultaneously need to the baroswitch exited on equipment, close air compressor machine and control switch and power supply, clear up equipment and periphery health, tidied up material, carry out book keeping operation.
2. a tire special environment protection abluent, it is characterized in that: include 6501 raw materials, 6502 raw materials, JFC-1 raw material, water, oleic acid and NP-10, the number of described 6501 raw materials is 3 parts, the number of described 6502 raw materials is 3 parts, the number of described JFC-1 raw material is 1 part, and the number of described water is 3 parts, and the number of described oleic acid is 2 parts, the number of described NP-10 is 2 parts, by 6501 raw materials, 6502 raw materials, JFC-1 raw material, water, oleic acid and NP-10 through being mixed to prepare tire special environment protection abluent.
Self-repair technology tire safety upgrading process the most according to claim 1, it is characterised in that: described sizing material is macromolecule memory rubber.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106313587A (en) * | 2015-07-02 | 2017-01-11 | 广东高远汽车用品科技有限公司 | Tire safety upgrading process based on self-repairing technique and special environment-friendly tire surface treating agent for tire safety upgrading process |
CN106945320A (en) * | 2017-03-15 | 2017-07-14 | 广东高远汽车用品科技有限公司 | A kind of operating procedure method upgraded based on self-repair technology tire safety |
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CN103506257A (en) * | 2012-06-25 | 2014-01-15 | 浙江奇林实业有限公司 | Automatic positioning glue spraying method and equipment for tires |
CN104017538A (en) * | 2014-06-10 | 2014-09-03 | 饶秀琴 | Preparation method of anti-explosion anti-pricking safe tyre |
CN104560447A (en) * | 2015-02-06 | 2015-04-29 | 厦门大学 | Nanometer wax-removal degreasing cleaning agent and preparation method thereof |
CN106313587A (en) * | 2015-07-02 | 2017-01-11 | 广东高远汽车用品科技有限公司 | Tire safety upgrading process based on self-repairing technique and special environment-friendly tire surface treating agent for tire safety upgrading process |
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2015
- 2015-07-02 CN CN201510380318.1A patent/CN106313588A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103506257A (en) * | 2012-06-25 | 2014-01-15 | 浙江奇林实业有限公司 | Automatic positioning glue spraying method and equipment for tires |
CN104017538A (en) * | 2014-06-10 | 2014-09-03 | 饶秀琴 | Preparation method of anti-explosion anti-pricking safe tyre |
CN104560447A (en) * | 2015-02-06 | 2015-04-29 | 厦门大学 | Nanometer wax-removal degreasing cleaning agent and preparation method thereof |
CN106313587A (en) * | 2015-07-02 | 2017-01-11 | 广东高远汽车用品科技有限公司 | Tire safety upgrading process based on self-repairing technique and special environment-friendly tire surface treating agent for tire safety upgrading process |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106313587A (en) * | 2015-07-02 | 2017-01-11 | 广东高远汽车用品科技有限公司 | Tire safety upgrading process based on self-repairing technique and special environment-friendly tire surface treating agent for tire safety upgrading process |
CN106945320A (en) * | 2017-03-15 | 2017-07-14 | 广东高远汽车用品科技有限公司 | A kind of operating procedure method upgraded based on self-repair technology tire safety |
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Application publication date: 20170111 |