The device of reuse of catalyst and process water from PTA refinement mother liquor
Technical field
The utility model relates to that the three wastes are processed and comprehensive utilization, relate in particular to a kind of from PTA refinement mother liquor the device of reuse of catalyst and process water.
Background technology
Pure terephthalic acid (PTA) is a kind of important industrial chemicals.PTA is under the effect of catalyzer, take acetic acid as solvent, by oxidation of p-xylene, generates crude terephthalic acid, then to hydrofining crude terephthalic acid, removes impurity, through separated, dry, makes.In the above-mentioned production process of PTA, can produce the organic waste water of a large amount of high densitys, in this organic waste water, COD is 4500~8000mgL-1 approximately, except containing a large amount of acetic acid as solvent, also contain terephthalic acid, p-methylbenzoic acid, phenylformic acid, catalyzer and other impurity stayed in solvent.Current Production of Terephthalic Acid corporate boss both domestic and external will adopt aerobic/anaerobic process integration to process this type of waste water.The shortcoming of this technique is the benzene series organism being difficult in degraded water body, and the investment of biochemical processing process and running cost higher, the useful raw material in waste liquid is difficult to again utilize, so serious waste of resources.
The centrifuge mother liquor that PTA refinement mother liquor mainly discharges from the refining workshop section of PTA; the main conventional filter that adopts reclaims the most of particulate matter in refinement mother liquor at present; but in mother liquor, still contain a small amount of organism (major ingredient comprises PTA, PT acid etc.) after filtering; and cobalt, mn ion etc.; this discharge of wastewater is in follow-up sewage work; cause on the one hand follow-up sewage disposal load heavier, produce sludged waste material and waste water without economic worth; On the other hand, the catalyzer of high added value and technique pure water run off in vain, cause a large amount of financial losses and the wasting of resources.
Utility model content
The purpose of this utility model, the problem existing in order to overcome above-mentioned prior art exactly, provide a kind of from PTA refinement mother liquor the device of reuse of catalyst and process water.
The purpose of this utility model is achieved through the following technical solutions: a kind of from PTA refinement mother liquor the device of reuse of catalyst and process water, comprise by the connected pretreatment unit of pipeline, catalytic agent reuse unit and technique pure water reuse unit;
Described pretreatment unit mainly comprises two prefilters in parallel, and the water-in of prefilter connects PTA refinement mother liquor feeding pipe, and trapped fluid outlet connects trapped fluid transfer line, and the filtrate outlet of prefilter connects filtrate transfer line;
Described catalytic agent reuse unit mainly comprises one-level full chamber bed ion exchange column, secondary full chamber bed ion exchange column and three grades of full chamber bed ion exchange columns; The water-in of one-level full chamber bed ion exchange column connects described filtrate transfer line, and water outlet connects technique pure water reuse unit by full chamber bed water producing pipe road, and desorbed solution outlet connects secondary full chamber bed ion exchange column by desorbed solution transfer line; The desorbed solution outlet of secondary full chamber bed ion exchange column connects three grades of full chamber bed ion exchange columns; The desorbed solution outlet of three grades of full chamber bed ion exchange columns connects catalytic agent reuse pipeline;
Described technique pure water reuse unit mainly comprises first-stage reverse osmosis equipment, second-level reverse osmosis device and mixed bed full chamber bed ion exchange column; The water-in of first-stage reverse osmosis equipment connects described full chamber bed water producing pipe road, and the water outlet of its reverse osmosis produced water connects second-level reverse osmosis device by first-stage reverse osmosis water producing pipe road, and its reverse osmosis concentrated water water outlet connects discharge water pipeline; The reverse osmosis produced water water outlet of second-level reverse osmosis device connects one-level reuse water pot, and reverse osmosis concentrated water water outlet connects full chamber bed water producing pipe road; The water-in of mixed bed full chamber bed ion exchange column connects one-level reuse water pot by one-level reuse water pipeline, and water outlet connects secondary reuse water pot.
Described one-level full chamber bed ion exchange column is three parallel connections, two series connection of secondary full chamber bed ion exchange column, and three grades of full chamber bed ion exchange columns are two parallel connections.
Described first-stage reverse osmosis equipment and second-level reverse osmosis device are respectively two parallel connections, and mixed bed full chamber bed ion exchange column is two parallel connections.
Described PTA refinement mother liquor feeding pipe is provided with charging water pot and fresh feed pump; Described filtrate transfer line is provided with full chamber bed water inlet tank and full chamber bed water inlet pressurization pump.
Described full chamber bed water producing pipe road is provided with full chamber bed and produces water pot and full chamber bed product water force (forcing) pump; Described desorbed solution transfer line is provided with desorbed solution storage tank and desorbed solution force (forcing) pump; Described catalyst recovery pipeline is provided with catalyzer storage tank and catalyzer take away pump.
In the middle of described first-stage reverse osmosis water producing pipe road is provided with, water pot and first-stage reverse osmosis produce water force (forcing) pump; Described one-level reuse water pipeline is provided with one-level reuse water force (forcing) pump; Described one-level reuse water pot is also connected with one-level reuse water transfer line; Described secondary reuse water pot is also connected with secondary reuse water transfer line.
Compared with prior art, adopt device treatment PTA refinement mother liquor of the present utility model, there is following advantage and disadvantage:
1, Removal efficiency of particulate matter reaches 100%;
2, catalyst cobalt ion recovery utilization rate is reached more than 95%;
3, reclaim ultrapure water, reach process water rank, pure water reclamation rate reaches 70%;
4, waste discharge amount reduces 70%;
5, heavy metal contaminants quantity discharged can reduce more than 95% according to process combination;
6, significantly alleviate follow-up Sewage Plant burden, for strict environment protection emission provides barrier;
7, economic benefit and obvious environment benefit, typical process for cleanly preparing and energy-saving and emission-reducing technique.
Accompanying drawing explanation
Fig. 1 is the Structure and Process schematic diagram of the device of reuse of catalyst and process water from PTA refinement mother liquor.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Referring to Fig. 1, the utility model device of reuse of catalyst and technique pure water on the spot from PTA refinement mother liquor, comprises by the connected pretreatment unit 1 of pipeline, catalyst recovery unit 2 and water recovery unit 3.
Pretreatment unit 1 mainly comprises two prefilters in parallel 11, and the water-in of prefilter connects PTA refinement mother liquor feeding pipe 4, and trapped fluid outlet connects trapped fluid transfer line 5, and the filtrate outlet of prefilter connects filtrate transfer line 7.On PTA refinement mother liquor feeding pipe 4, be provided with charging water pot 41 and fresh feed pump 42.On filtrate transfer line 7, be provided with full chamber bed water inlet tank 71 and full chamber bed water inlet pressurization pump 72.
Catalyst recovery unit 2 mainly comprises one-level full chamber bed ion exchange column 21, secondary full chamber bed ion exchange column 22 and three grades of full chamber bed ion exchange columns 23.One-level full chamber bed ion exchange column is wherein three parallel connections, two series connection of secondary full chamber bed ion exchange column, two parallel connections of three grades of full chamber bed ion exchange columns.The water-in of one-level full chamber bed ion exchange column 21 connects above-mentioned filtrate transfer line 7, and water outlet connects technique pure water reuse unit 3 by full chamber bed water producing pipe road 8, and desorbed solution outlet connects secondary full chamber bed ion exchange column 22 by desorbed solution transfer line 9; The desorbed solution outlet of secondary full chamber bed ion exchange column 22 connects three grades of full chamber bed ion exchange columns 23; The desorbed solution outlet of three grades of full chamber bed ion exchange columns 23 connects catalytic agent reuse pipeline 10.On full chamber bed water producing pipe road 8, be provided with full chamber bed and produce water pot 81 and full chamber bed product water force (forcing) pump 82, on desorbed solution transfer line 9, be provided with desorbed solution storage tank 91 and desorbed solution force (forcing) pump 92; On catalytic agent reuse pipeline 10, be provided with catalyzer storage tank 101 and catalyzer take away pump 102.
Technique pure water reuse unit 3 mainly comprises first-stage reverse osmosis equipment 31, second-level reverse osmosis device 32 and mixed bed full chamber bed ion exchange column 33.First-stage reverse osmosis equipment wherein and second-level reverse osmosis device are respectively two parallel connections, and mixed bed full chamber bed ion exchange column is two parallel connections.The water-in of first-stage reverse osmosis equipment 31 connects above-mentioned full chamber bed water producing pipe road 8, and the water outlet of its reverse osmosis produced water connects second-level reverse osmosis device 32 by first-stage reverse osmosis water producing pipe road 11, and its reverse osmosis concentrated water water outlet connects discharge water pipeline 12.The reverse osmosis produced water water outlet of second-level reverse osmosis device 32 connects one-level reuse water pot 13, and reverse osmosis concentrated water water outlet connects full chamber bed water producing pipe road 8; The water-in of mixed bed full chamber bed ion exchange column 33 connects one-level reuse water pot 13 by one-level reuse water pipeline 14, and water outlet connects secondary reuse water pot 15.In the middle of being provided with on first-stage reverse osmosis water producing pipe road 11, water pot 111 and first-stage reverse osmosis produce water force (forcing) pump 112; On one-level reuse water pipeline 14, be provided with one-level reuse water force (forcing) pump 141; One-level reuse water pot 13 is also connected with one-level reuse water transfer line 16; Secondary reuse water pot is also connected with secondary reuse water transfer line 17.On one-level reuse water transfer line 16 and secondary reuse water transfer line 17, be respectively equipped with force (forcing) pump.
From PTA refinement mother liquor, the technique of reuse of catalyst and process water is can accompanying drawings as follows:
PTA refinement mother liquor is pumped into prefilter 11 by PTA refinement mother liquor feeding pipe 4, trapped fluid is seen off by trapped fluid transfer line 5, filtrate pumps into one-level full chamber bed ion exchange column 21 by filtrate transfer line 7, the effluent liquid of one-level full chamber bed ion exchange column pumps into first-stage reverse osmosis equipment 31 by full chamber bed water producing pipe road 8, the desorbed solution that contains catalyzer pumps into secondary full chamber bed ion exchange column 22 by desorbed solution transfer line 9, make catalyzer obtain purifying, the desorbed solution of secondary full chamber bed ion exchange column 22 is introduced three grades of full chamber bed ion exchange columns 23 again, make catalyzer obtain enrichment, the desorbed solution of three grades of full chamber bed ion exchange columns 23 is introduced catalytic agent reuse pipeline 10, for reuse of catalyst.
The full chamber bed that is pumped into first-stage reverse osmosis equipment 31 by full chamber bed water producing pipe road 8 produces water after first-stage reverse osmosis equipment 31 is processed, and obtains first-stage reverse osmosis and produces water, and reverse osmosis concentrated water is by 12 discharges of discharge water pipeline.First-stage reverse osmosis produces water and pumps into second-level reverse osmosis device 32 by first-stage reverse osmosis water producing pipe road 11, after second-level reverse osmosis device 32 is processed, obtains two-pass reverse osmosis and produces water, sends into one-level reuse water pot 13 standby, and reverse osmosis concentrated water returns to one, level reverse osmosis equipment.Two-pass reverse osmosis produces water and pumps into mixed bed full chamber bed ion exchange column 33 by one-level reuse water pipeline 14, and water is further purified, and sends into secondary reuse water pot standby.The reuse water of one-level reuse water pot 13 can pass through 16 reuses of one-level reuse water transfer line; The reuse water of secondary reuse water pot 15 can pass through 17 reuses of secondary reuse water transfer line.