Summary of the invention
The utility model provides a kind of coal chemical industrial waste water pretreatment unit, the Multi-stage stirring resin absorption pond being filled with polyamide-based resin is utilized to carry out pre-treatment to coal chemical industrial waste water, contaminant reducing concentration on the one hand, increase substantially wastewater biodegradability, waste water directly can enter the process of subsequent biochemical operation; The recyclable aldehydes matter with economic worth on the other hand; Resin adopts cyclic regeneration solvent adverse current desorption stage by stage, improves the utilization ratio of resin regeneration rate and regenerated solvent, shortens technical process short, saved equipment investment cost.
In order to achieve the above object, the utility model realizes by the following technical solutions:
A kind of coal chemical industrial waste water pretreatment unit, comprise filtration unit, multistage resin absorption pond, Multifunctional rectifying column and rectifying tower, described filtration unit is connected multistage resin absorption pond by filtering rear aqua storage tank with waste water lifting pump, be connected with solvent reclamation liquid upflow tube respectively by waste water outflow pipe between multistage resin absorption pond, and waste water outflow pipe rational height reduces in turn by progression, solvent reclamation liquid upflow tube height is pressed progression and is reduced for inverse time; Last waste water outflow pipe along waste water flow direction connects Multifunctional rectifying column, and last the solvent reclamation liquid upflow tube along solvent reclamation liquid flow direction connects rectifying tower by regenerated liquid storage tank; All agitator is established in resin absorption pond at different levels.
Return of waste water device and regenerated liquid reflux is connected respectively by exhausting pipeline with connecting pipe bottom described multistage resin absorption pond, return of waste water device comprises the waste water surge tank and waste water receiving tank that are connected with communicating pipe respectively, waste water surge tank connects waste water vacuum pump in addition, and waste water receiving tank connects the rear aqua storage tank of filtration additionally by return of waste water pump; Regenerated liquid reflux comprises the regenerated liquid surge tank and regenerated liquid receiving tank that are connected with communicating pipe respectively, regenerated liquid surge tank connects regenerated liquid vacuum pump in addition, and regenerated liquid receiving tank and regenerated solvent storage tank are connected the regenerated solvent fluid inlet at the bottom of pond, last step resin absorption pond by regenerated solvent lift pump.
The still liquid drain pipe of described Multifunctional rectifying column realizes one-level heat exchange by solvent reclamation liquid liquid-inlet pipe before pipeline and heat-exchanger rig and rectifying tower, realizes secondary heat exchange with the regenerated solvent liquid-inlet pipe before last step resin absorption pond.
Liquid level sensor is equipped with in described multistage resin absorption pond.
Described last waste water outflow pipe along waste water flow direction is provided with waste water on-line real time monitoring device.
Described multistage resin absorption pond, return of waste water device are set to the identical system of 2 covers with regenerated liquid reflux, the multistage resin absorption process of the resin regeneration process that hockets.
Compared with prior art, the beneficial effects of the utility model are:
1) resin absorption pond adopts multistage overflow and mechanical stirring mixing, ensures that resin fully contacts with waste water, improves resin utilization rate, increase wastewater treatment speed and treatment capacity;
2) in ammonia nitrogen removal process, different according to the boiling point of thermograde in rectifying tower and ammonia nitrogen, regenerated solvent, realize ammonia nitrogen at ambient pressure and be separated with the effective of regenerated solvent, save equipment construction and running cost, regenerated solvent can recycle simultaneously;
3) resin regeneration adopts regenerated solvent adverse current desorption stage by stage, improves the utilization ratio of resin regeneration rate and regenerated solvent;
4) after the utility model pre-treatment, in coal chemical industrial waste water, Pollutant levels significantly reduce and biodegradability significantly improves, be aided with the qualified discharge that simple biological contact oxidation process can realize coal chemical industrial waste water, significantly shorten sewage treatment technology process, reduce investment and the running cost of biochemical process;
5) exchanged by two levels of thermal, adequately achieve the cascade utilization of heat energy in whole technological process;
6) the utility model is conducive to ecological environmental protection, and significant to the Sustainable development of Chemical Industry.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further:
See Fig. 1, it is structural representation of the present utility model, a kind of coal chemical industrial waste water pretreatment unit of the utility model, comprise filtration unit, multistage resin absorption pond, Multifunctional rectifying column and rectifying tower, described filtration unit is connected multistage resin absorption pond by filtering rear aqua storage tank 1 with waste water lifting pump 31, be connected with solvent reclamation liquid upflow tube respectively by waste water outflow pipe between multistage resin absorption pond, and waste water outflow pipe rational height reduces in turn by progression, solvent reclamation liquid upflow tube height is pressed progression and is reduced for inverse time; Last waste water outflow pipe 13 along waste water flow direction connects Multifunctional rectifying column, and last the solvent reclamation liquid upflow tube 3 22 along solvent reclamation liquid flow direction connects rectifying tower by regenerated liquid storage tank 23; All agitator is established in resin absorption pond at different levels.
Return of waste water device and regenerated liquid reflux is connected respectively by exhausting pipeline with connecting pipe bottom described multistage resin absorption pond, return of waste water device comprises the waste water surge tank 25 and waste water receiving tank 26 that are connected with communicating pipe respectively, waste water surge tank 26 connects waste water vacuum pump 24 in addition, and waste water receiving tank 26 connects the rear aqua storage tank 1 of filtration additionally by return of waste water pump 33; Regenerated liquid reflux comprises the regenerated liquid surge tank 28 and regenerated liquid receiving tank 29 that are connected with communicating pipe respectively, regenerated liquid surge tank 28 in addition connects regenerated liquid vacuum pump 27, and regenerated liquid receiving tank 29 and regenerated solvent storage tank 19 are connected the regenerated solvent fluid inlet at the bottom of pond, last step resin absorption pond 7 by regenerated solvent lift pump 32.
The still liquid drain pipe of described Multifunctional rectifying column realizes one-level heat exchange by solvent reclamation liquid liquid-inlet pipe before pipeline and heat-exchanger rig and rectifying tower, realizes secondary heat exchange with the regenerated solvent liquid-inlet pipe before last step resin absorption pond.
Liquid level sensor is equipped with in described multistage resin absorption pond.
Described last waste water outflow pipe 13 along waste water flow direction is provided with waste water on-line real time monitoring device 30.
Described multistage resin absorption pond, return of waste water device are set to the identical system of 2 covers with regenerated liquid reflux, the multistage resin absorption process of the resin regeneration process that hockets.
See Fig. 2, it is the schema of coal chemical industrial waste water pretreatment technology described in the utility model, the technological process of a kind of coal chemical industrial waste water pretreatment unit of the utility model, comprise filtration-multistage resin absorption-resin regeneration-ammonia nitrogen, regenerated solvent is separated and removal process with phenols, concrete steps are as follows:
1) coal chemical industrial waste water removes oils, viscous substance and the particulate matter in water first after filtration, removes some organic pollutants simultaneously;
2) waste water after filtering carries out phenols and organic absorption under the effect of polyamide-based resin 34, adsorbs in multistage resin absorption pond with the flow velocity of 10 ~ 20BV/h; The COD of more than 77% can be removed through one-level resin absorption pond, after multistage resin absorption, waste water BOD
5/ COD
crvalue 0.2 be increased to more than 0.53 by being less than of former water;
3) the saturated rear employing solvent regeneration process regeneration of resin absorption, solvent reclamation flow velocity 4 ~ 6BV/h, adverse current carries out desorption to the resin in resin absorption pond at different levels stage by stage, and the desorption efficiency of phenolic comp ' ds pollution is more than 88%;
4) waste water after resin absorption carries out being separated and recovery of ammonia still process and regenerated solvent by Multifunctional rectifying column, and water outlet ammonia nitrogen is less than 150mg/L, directly can carry out conventional biochemical treatment; Solvent reclamation liquid containing high-concentration phenol pollutant, through rectifying tower reclaiming solvent, is isolated purity and is greater than the regenerated solvent of 95% and recycles, obtain crude phenols product simultaneously;
5) first the still liquid after waste water ammonia still process carry out one-level heat exchange with the water inlet of solvent reclamation liquid rectifying, carry out secondary heat exchange with the regenerated solvent feed liquor of resin regeneration process again, while the preheating of rectifying tower feed liquor and regenerated solvent are heated up, realize the cooling to biochemical process water inlet.
Multistage resin absorption pond adopts the mode of overflow series connection and waste water outflow pipe is the descending arrangement of ladder along waste water flow direction, all carries out mechanical stirring when carrying out resin absorption in every grade resins adsorption tank.
Solvent desorbing regeneration counter movement in multistage resin absorption pond, and solvent reclamation liquid upflow tube is the descending arrangement of ladder along solvent reclamation liquid flow direction, all carries out mechanical stirring when carrying out solvent reclamation in every grade resins adsorption tank.
Regenerated solvent is any one in ethanol, alkaline ethanol, acidic ethanol and acetone.
Described multistage resin absorption and resin regeneration process are provided with the identical device of 2 covers, carry out multistage resin absorption process when carrying out resin regeneration process in 1 covering device by another 1 covering device, realize the uninterrupted continuously process to waste water.
The operational path front end that the utility model adopts utilizes the routine filtration devices such as filtering basin to filter coal chemical industrial waste water; remove suspended particle and large granular impurity; remove some organic pollutants simultaneously, prevent from polluting resin, protection resin is not adhered to and is blocked.
By multistage and all there is the resin absorption pond process high concentration COD of coal chemical industrial waste water and the phenolic comp ' ds pollution of agitating function, intelligent control machinery stirring velocity, resin is fully contacted with waste water, polyamide-based resin can efficient Adsorption fast to organic pollutant, significantly improve wastewater biodegradability, for subsequent biochemical technique provides technical guarantee, can reclaim aldehydes matter simultaneously.
Waste water after resin absorption adopts Multifunctional rectifying column to carry out the recovery of ammonia still process and resin regeneration solvent.Described Multifunctional rectifying column can realize the separation of multiple mixed solution, primarily of tower reactor, stripping section and, opening for feed, rectifying section, ammonia nitrogen side take-off mouth and regenerated solvent extraction mouth composition, by the dissolution characteristics of thermograde in tower and each component, realize ammonia nitrogen, regenerated solvent is fully separated with sour gas.The structure of this Multifunctional rectifying column applies for utility model patent, and the title of patent application is " a kind of multi-functional knockout tower for aqueous phase after phenolic wastewater extracting and dephenolizing ", and its concrete structure does not add at this and repeats.In the utility model, by Multifunctional rectifying column side take-off ammoniacal liquor, reduce the concentration of ammonia nitrogen in waste water, can ensure that subsequent biochemical technique is normally run.By Multifunctional rectifying column recovered overhead regenerated solvent, regenerated solvent can reuse, and reduces solvent residual amount in wastewater effluent simultaneously, guarantees that biochemical water inlet keeps low COD.
After resin absorption in multistage resin absorption pond reaches capacity, utilize that regenerated solvent is reverse to be regenerated stage by stage to the resin in each resin absorption pond, improve resin regeneration rate, resin can be reused.After being distilled by rectifying tower containing the solvent reclamation liquid of low concentration pollutant, isolate crude phenols and regenerated solvent, regenerated solvent can be recycled, and improves the utilization ratio of regenerated solvent.
Resin regeneration process described in the utility model carries out improving regeneration efficiency at a certain temperature, therefore the utility model adopts heat-cascading technology, the cooling that intensification and the biochemistry of regenerated solvent are intake is realized by two-stage heat exchange, realize the energy to make full use of, be conducive to subsequent biochemical process simultaneously.
Following examples are implemented under premised on technical solutions of the utility model, give detailed embodiment and concrete operating process, but protection domain of the present utility model are not limited to following embodiment.In following embodiment, method therefor is ordinary method if no special instructions.
[embodiment one]
Seeing Fig. 3, is the apparatus structure schematic diagram of resin absorption and solvent reclamation process in the present embodiment.In the present embodiment, resin absorption adopts the three grade resins adsorption tanks connected successively, water intake in one-level resin absorption pond 2 is connected the rear aqua storage tank 1 of filtration by pipeline with waste water lifting pump 31, waste water outflow mouth connects the water intake of second resin adsorption tank 3 by waste water outflow pipe 1, solvent reclamation liquid fluid inlet connects the solvent reclamation hydrorrhea head piece of second resin adsorption tank 3 by solvent reclamation liquid upflow tube 2 21, and solvent reclamation liquid upflow tube 3 22 is connected rectifying tower by regenerated liquid storage tank 23 with pipeline; Also be provided with liquid level sensor 1 and electric mixer 1 in one-level resin absorption pond 2, exhausting pipeline at the bottom of pond established blow-off valve 1.
Waste water outflow mouth in second resin adsorption tank 3 connects the water intake of three grade resins adsorption tanks 4 by waste water outflow pipe 2 12, and solvent reclamation liquid fluid inlet connects the solvent reclamation hydrorrhea head piece of three grade resins adsorption tanks 4 by solvent reclamation liquid upflow tube 1; Also be provided with liquid level sensor 29 and electric mixer 26 in second resin adsorption tank 3, exhausting pipeline at the bottom of pond established blow-off valve 2 15.
Waste water outflow pipe 3 13 in three grade resins adsorption tanks 4 connects Multifunctional rectifying column by pipeline, and solvent reclamation liquid fluid inlet is located at the bottom of pond, is connected with regenerated solvent lift pump 32 by pipeline with regenerated liquid receiving tank 29, regenerated solvent storage tank 19; Also be provided with liquid level sensor 3 10 and electric mixer 37 in three grade resins adsorption tanks 4, exhausting pipeline at the bottom of pond established blow-off valve 3 16.
Three resin absorption ponds 2,3,4 connect waste water reclaiming device and solvent reclamation liquid retrieving arrangement respectively by connecting tube, and the connecting pipe before waste water reclaiming device is provided with Wastewater by Electric magnet valve 17, the connecting pipe before solvent reclamation liquid retrieving arrangement is provided with regenerated liquid magnetic valve 18.
In the present embodiment, store in aqua storage tank 1 after waste water after filtration devices enters filtration, entered the bottom in one-level resin absorption pond 2 by water intake through waste water lifting pump 31, waste water moves upward, monitor liquid level by liquid level sensor 1 and controlled the stirring velocity of electric mixer 5 by Controlling System, by stirring, resin fully being contacted with waste water, improving the efficiency of resin absorption.
Waste water enters the bottom of second resin adsorption tank 3 with the flow velocity of 10-15BV/h by waste water liquid overflow pipe 1 and moves upward, controlled the stirring velocity of electronic stirrer 26 by liquid level sensor 29, and enter the bottom of three grade resins adsorption tanks 4 through waste water outflow pipe 2 12.Waste water moves upward, the stirring velocity of electric mixer 37 is controlled by liquid level sensor 3 10, waste water is delivered in Multifunctional rectifying column with the wastewater effluent of the flow velocity of 10-15BV/h after absorption by waste water outflow pipe 3 13 discharge, carries out next step ammonia still process and the recovery of regenerated solvent.
The 13 one-tenth Gradient Descent arrangements of waste water outflow pipe 1, waste water outflow pipe 2 12 and waste water outflow pipe 3, are conducive to the flowing of waste water.In the present embodiment, waste water on-line real time monitoring device 30 adopts COD online automatic monitor and volatile phenol automatic analyser, for Real-Time Monitoring contaminated wastewater substrate concentration, when wastewater effluent COD is higher than 2500mg/L, automatic alarm when volatile phenol is greater than 300mg/L, stop adsorption process and be switched to resin regeneration process, now opening the 2nd covering device and carry out waste water adsorption process, ensureing that waste water uninterruptedly processes.
After resin absorption is saturated, multistage resin absorption pond stops water inlet, stops stirring, and opens blow-off valve 1, blow-off valve 2 15, blow-off valve 3 16 and Wastewater by Electric magnet valve 17, close regenerated liquid magnetic valve 18, the waste water remained in adsorption tank at different levels is entered in waste water water receiving tank 26.After 10-15min, opening waste water vacuum pump 24 is drawn in waste water surge tank 25 and waste water receiving tank 26 by waste water remaining in adsorption tank at different levels, again processes after the waste water in waste water surge tank 25, waste water receiving tank 26 being turned back to filtration finally by return of waste water pump 33 in water tank 1.Close blow-off valve 1, blow-off valve 2 15 and blow-off valve 3 16, for resin regeneration process is ready simultaneously.
Resin desorption regeneration adopts solvent regeneration process, regenerated solvent enters the bottom of three grade resins adsorption tanks 4 through regenerated solvent lift pump 32 and upwards flows from regenerated solvent storage tank 19, the stirring velocity of electric mixer 7 is controlled by liquid level sensor 3 10, phenols and organic pollutant are reproduced solvent from wash-out resin out, and the solvent reclamation liquid after wash-out enters the bottom in resin absorption pond 23 by solvent reclamation liquid upflow tube 1; Solvent reclamation liquid upwards flows, the stirring velocity of electric mixer 26 is controlled by liquid level sensor 29, solvent reclamation liquid enters the bottom in resin absorption pond 1 by solvent reclamation liquid upflow tube 2 21 and upwards flows, control the stirring velocity of electric mixer 1 by liquid level sensor 1, final solvent regenerated liquid to be entered in regenerated liquid storage tank 23 by solvent reclamation liquid upflow tube 3 22 and is sent to rectifying tower and carries out next step rectifying separation crude phenols and regenerated solvent.Solvent reclamation liquid upflow tube 1, solvent reclamation liquid upflow tube 2 21, solvent reclamation liquid upflow tube 3 22 one-tenth Gradient Descent arrangements, the flowing being conducive to regenerated liquid is discharged.
After resin regeneration process completes, open blow-off valve 1, blow-off valve 2 15, blow-off valve 3 16, regenerated liquid magnetic valve 18, close waste water electromagnetism 17, the solvent reclamation liquid remained in adsorption tank at different levels is entered in regenerated liquid receiving tank 29, after 10-15min, open regenerated liquid vacuum pump 27 to extract solvent reclamation liquid remaining in adsorption tank at different levels, and be stored in regenerated liquid surge tank 28, regenerated liquid receiving tank 29, first use the regenerated liquid in regeneration surge tank 28 and regenerated liquid receiving tank 29 to regenerate when the regeneration of resin second time.
After resin regeneration process completes, close blow-off valve 1, blow-off valve 2 15, blow-off valve 3 16 and regenerated liquid magnetic valve 18, can Wastewater Pretreatment be re-started.
In the present embodiment, Wastewater Pretreatment process is as follows:
In resin absorption process, the former water COD of coal chemical industrial waste water is 21370mg/L, volatile phenol is 3852mg/L, under the condition of pH=3, process flow be 10BV/h (BV is resin volume), after filtration with resin absorption after, COD is 1806mg/L, clearance is 91%, and volatile phenol is 153mg/L, and clearance is 96%.
In resin regeneration process, adopt ethanol as regenerated solvent, regenerated solvent is 5BV, and the time is 1h, regenerates in two stages, one-phase 3BV regenerated solvent regeneration 30min, and solvent reclamation liquid is high containing phenol concentration; Two-stage regenerates 30min with 2BV regenerated solvent, and solvent reclamation liquid is low containing phenol concentration, the solvent reclamation liquid of two-stage can be extracted out and use as next regenerative process one-phase regenerated solvent, improve the utilization ratio of regenerated solvent.
In the present embodiment, on resin, the desorption rate of phenols is more than 90%.Resin after desorption to the clearance of the COD in waste water and volatile phenol still more than 90%.Test of many times proves that the repeating utilization factor of resin is higher.
[embodiment two]
The device that the present embodiment adopts is identical with embodiment one, and Wastewater Pretreatment process is:
In resin absorption process, the former water COD of coal chemical industrial waste water is 21370mg/L, volatile phenol is 3852mg/L, under the condition of pH=8.7, treatment capacity is 10BV/h (BV is resin volume), after filtration with resin absorption after, COD is 2498mg/L, clearance is 88%, and volatile phenol is 262mg/L, and clearance is 93%.
Resin regeneration process is substantially identical with embodiment one.
[embodiment three]
The device that the present embodiment adopts is identical with embodiment one, and Wastewater Pretreatment process is:
In resin absorption, the former water COD of coal chemical industrial waste water is 21370mg/L, volatile phenol is 3852mg/L, under the condition of pH=3, treatment capacity is 15BV/h (BV is resin volume), after filtration with resin absorption after, COD is 2675mg/L, clearance is 87.4%, and volatile phenol is 295mg/L, and clearance is 92.3%.
Resin regeneration process is substantially identical with embodiment one.