CN203427335U - Production line for manufacturing hollow wall plastic steel winding pipeline - Google Patents
Production line for manufacturing hollow wall plastic steel winding pipeline Download PDFInfo
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- CN203427335U CN203427335U CN201320461292.XU CN201320461292U CN203427335U CN 203427335 U CN203427335 U CN 203427335U CN 201320461292 U CN201320461292 U CN 201320461292U CN 203427335 U CN203427335 U CN 203427335U
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Abstract
The utility model provides a production line for manufacturing a hollow wall plastic steel winding pipeline. The production line comprises a T-shaped plate strip manufacturing device, an omega-shaped steel framework manufacturing device and a pipeline molding device. The operation method of the production line comprises the following steps: respectively manufacturing T-shaped plate strips through the T-shaped plate strip manufacturing device and rolling the steel strips into omega-shaped steel frameworks through the omega-shaped steel framework manufacturing device; allowing the manufactured T-shaped plate strips and omega-shaped steel frameworks to pass through the pipeline molding device, and molding the hollow wall plastic steel winding pipeline. Each process of the whole production line is convenient in operation and high in production efficiency, the quality is easily controlled, and the quality of the molded hollow wall plastic steel winding pipeline is effectively guaranteed.
Description
Technical field
The utility model relates to the technical field of drainage pipeline, relates in particular to a kind of production line for the manufacture of hollow wall plastic-steel winding pipeline.
Background technology
For hollow wall plastic-steel winding pipeline, because having added steel skeleton at pipe interior, to compare with common hollow spiral tube road, it has better ring stiffness, that is and, it has more superior impact resistance and bearing capacity.But, at present many for the manufacture of low, the required operating personnel of production line production efficiency of hollow wall plastic-steel winding pipeline, and finished product defect is many, is difficult to carry out large-scale production, undoubtedly, affects the sustainable development of enterprise.
Therefore, be necessary to provide a kind of technological means to address the aforementioned drawbacks.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, and a kind of production line for the manufacture of hollow wall plastic-steel winding pipeline is provided, to solve the problem that in prior art, low, the required operating personnel of production efficiency is many, quality management and control bothers.
The utility model is achieved in that a kind of production line for the manufacture of hollow wall plastic-steel winding pipeline, comprises T shape strip manufacturing installation, Ω shape steel skeleton manufacturing installation and pipeline shaped device,
T shape strip manufacturing installation comprises the extruder in order to the sizing material that is molten condition by the plastic cement grain hot melt of material loading, in order to melting sizing material is shaped to the T shape strip mould of T shape strip, in order to receive the also bosh of the cooling T shape strip of being supplied with by described T shape strip mould, in order to traction, pull out the draw-gear through the cooling T shape strip of described bosh, in order to the T shape strip of being pulled out by described draw-gear traction is collected to gathering-device and the first control device of depositing, described extruder is sequentially connected in described T shape strip mould, described bosh, described draw-gear and described gathering-device, described T shape strip mould comprises extrusion die and is cooled to pattern, described extrusion die is provided with the extrude die cavity corresponding with T shape strip, and this is extruded die cavity and is connected with the nozzle of described extruder, the described pattern that is cooled to is provided with one in order to the high temperature T shape strip of described extrusion die supply is cooled to the cooling die cavity of low temperature T shape strip, described cooling die cavity with described in extrude die cavity and be communicated with, described first control device respectively with described extruder, described bosh, described draw-gear and described gathering-device are electrically connected to,
Ω shape steel skeleton manufacturing installation comprises support body, be located at steel band locating clip on one end of described support body, in order to steel band is rolled out to Ω shape rolling mechanism and first drive unit of Ω shape steel skeleton, described Ω shape rolling mechanism comprise rolling wheel support frame and sequentially in same direction, be laid in some on this rolling wheel support frame in order to roll extrusion steel band the roll extrusion wheels with moulding Ω shape steel skeleton, described roller supporting is set up on described support body and is adjacent to described steel band locating clip, and described the first drive unit is connected with described some roll extrusion wheels respectively;
Pipeline shaped device comprises body, pipeline sizing core in order to the pipeline of shaping, in order to T shape strip is directed into the T shape strip guiding mechanism on described pipeline sizing core, in order to by the bonding T shape strip sticker of adjacent T shape strip, the strip location pinch roller of the T shape strip in order to roll extrusion location after described T shape strip sticker is bonding, in order to Ω shape steel skeleton is directed into T shape strip after bonding forms for the Ω shape steel skeleton guiding mechanism on the locating slot of Ω shape steel skeleton location, the steel skeleton location pinch roller of the Ω shape steel skeleton importing through described Ω shape steel skeleton guiding mechanism in order to roll extrusion location, in order to by the extruder of facing the wall and meditating of facing the wall and meditating at the surface adhesion one deck that imports the T shape strip of Ω shape steel skeleton, in order to roll extrusion, face the wall and meditate to guarantee the hold down gag of facing the wall and meditating that itself and T shape strip are bonding, in order to cooling, be stained with the T shape strip of facing the wall and meditating so that the pipeline cooling device that its final molding is hollow wall plastic-steel winding pipeline and second control device, described pipeline sizing core is located on described body, described T shape strip guiding mechanism, described T shape strip sticker, described strip location pinch roller, described Ω shape steel skeleton guiding mechanism, described steel skeleton location pinch roller, the described extruder of facing the wall and meditating, described face the wall and meditate hold down gag and pipeline cooling device are all located on described body and are adjacent to described pipeline sizing core, described T shape strip sticker comprises in order to being positioned at that the bonding strip of T shape strip adjacent on described pipeline sizing core is pasted extruder and in order to the strip heating softening device of thermoplastic T shape strip, the described hold down gag of facing the wall and meditating comprises a rolling wheel and in order to the rolling wheel cooling device of the rolling wheel of facing the wall and meditating described in cooling of facing the wall and meditating of facing the wall and meditating in order to roll extrusion, described second control device respectively with described T shape strip guiding mechanism, described strip is pasted extruder, described T shape strip softening plant, described Ω shape steel skeleton guiding mechanism, the described extruder of facing the wall and meditating is electrically connected to.
Technique effect of the present utility model is: aborning during empty wall plastic-steel winding pipeline, first by T shape strip manufacturing installation produce T shape strip, Ω shape steel skeleton manufacturing installation is made Ω shape steel skeleton by steel band roll extrusion, and then the T shape strip preparing, Ω shape steel skeleton are gone out to hollow wall plastic-steel winding pipeline by pipeline shaped device is just plastic, each operation of whole production line not only easy to operate, production efficiency is high, and quality management and control is easy, the quality of the hollow wall plastic-steel winding pipeline that effectively assurance molds.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 2 is the schematic diagram of T shape strip manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 3 is the schematic diagram of extrusion die of T shape strip manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 4 is the schematic diagram that is cooled to pattern of T shape strip manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 5 is the schematic diagram of Ω shape steel skeleton manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 6 is the schematic diagram of roll extrusion wheels of Ω shape steel skeleton manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 7 is the schematic diagram of directive wheel of Ω shape steel skeleton manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Fig. 8 is that the roll extrusion wheels of Ω shape steel skeleton manufacturing installation of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment are rolled into steel band in the schematic diagram of Ω shape steel skeleton;
Fig. 9 is the schematic diagram of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Figure 10 is the part schematic diagram of another angle of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment, to show that the extruder of facing the wall and meditating faces the wall and meditates in T shape strip surface adhesion;
Figure 11 is the schematic diagram of pipeline forming core of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Figure 12 is the schematic diagram of T shape strip guiding mechanism of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Figure 13 is the schematic diagram of Ω shape steel skeleton guiding mechanism of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Figure 14 is the schematic diagram of strip location pinch roller of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Figure 15 is the schematic diagram of steel skeleton location pinch roller of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment;
Figure 16 is the schematic diagram of the hold down gag of facing the wall and meditating of pipeline shaped device of the production line for the manufacture of hollow wall plastic-steel winding pipeline of the utility model embodiment.
The specific embodiment
Refer to shown in Fig. 1, the utility model provides a kind of production line 100 for the manufacture of hollow wall plastic-steel winding pipeline, comprises T shape strip manufacturing installation 200, Ω shape steel skeleton manufacturing installation 300 and pipeline shaped device 400, is specially:
Refer to shown in Fig. 2 to Fig. 4, the extruder 210 that T shape strip manufacturing installation 200 comprises in order to the sizing material that is molten condition by the plastic cement grain hot melt of material loading, in order to melting sizing material is shaped to the T shape strip mould 220 of T shape strip, in order to receive the also bosh 230 of the cooling T shape strip of being supplied with by T shape strip mould 220, in order to traction, pull out the draw-gear 240 through the cooling T shape strip of bosh 230, in order to the T shape strip of being pulled out by draw-gear 240 tractions is collected to gathering-device 250 and the first control device (not indicating in figure) of depositing, extruder 210 is sequentially connected in T shape strip mould 220, bosh 230, draw-gear 240 and gathering-device 250, T shape strip mould 220 comprises extrusion die 221 and is cooled to pattern 222, extrusion die 221 is provided with corresponding with the T shape strip die cavity 2210 of extruding, and this is extruded die cavity 2210 and is connected with the nozzle of extruder 210, be cooled to pattern 222 and be provided with one in order to the high temperature T shape strip of extrusion die 221 supplies is cooled to the cooling die cavity 2220 of low temperature T shape strip, cooling die cavity 2220 with extrude die cavity 2210 and be communicated with, first control device respectively with extruder 210, bosh 230, draw-gear 240 and gathering-device 250 are electrically connected to.Preferably, extrusion die 221 is connected with and makes it extrude the air compressor machine (in figure do not indicate) of die cavity 2210 in vacuum state, like this, when extrusion die 221 molds high temperature T shape strip by the sizing material of molten condition, by air compressor machine, make to extrude die cavity 2210 in vacuum state, guarantee preferably the Forming Quality of T shape strip.
In addition, draw-gear 240 is caterpillar tractor, wherein, adopts caterpillar tractor, can the T shape strip of forming be pulled out smoothly by the compression of its upper and lower crawler belt, is conducive to the collection of 250 pairs of T shape strips of gathering-device.Gathering-device 250 comprises and furls frame 251 and furl drive unit (not indicating in figure) in order to what drive that this furls that frame 251 rotation furls T shape strip, the one end that furls drive unit is connected in and furls on frame 251, furling drive unit is electrically connected to control device, and by being provided with gathering-device 250, both alleviate operating personnel's labour intensity, also saved the human cost of enterprise.Further, furling drive unit is motor, and the output shaft of motor by its configuration is connected in and furls frame 251, and wherein, motor is conventional drive unit, the maintenance of being convenient to draw materials.
The course of work of T shape strip manufacturing installation 200 is: first, start T shape strip manufacturing installation 200, now, first control device can be controlled extruder 210 work, extruder 210 can hot melts material loading plastics micelle and to make its hot melt be the sizing material of molten condition, then, what extruder 210 can be extruded into extrusion die 221 by the sizing material of molten condition by its nozzle extrudes die cavity 2210, side by side, first control device can be controlled air compressor machine work, making it will extrude die cavity 2210 finds time as vacuum state, and this is extruded die cavity 2210 and can the sizing material of molten condition be molded to high temperature T shape strip under vacuum state, afterwards, this extrusion die 221 can be delivered to the cooling die cavity 2220 that is cooled to pattern 222 by high temperature T shape strip, and can be cooled into pattern 222 in the high temperature T of cooling die cavity 2220 shape strip, be cooled to low temperature T shape strip, afterwards, be cooled to pattern 222 and this low temperature T shape strip can be delivered to bosh 230, to doing further cooling to T shape strip, guarantee the final cooling forming of T shape strip, and can be pulled device 240 tractions through the cooled T shape of bosh 230 strip, pull out, finally, first control device can be controlled the machine operation of gathering-device 250, so that furl frame 251, furl and be pulled the T shape strip of pulling out.
Refer to shown in Fig. 5 to Fig. 8, Ω shape steel skeleton manufacturing installation 300 comprises support body 310, be located at the steel band locating clip 320 on one end 311 of support body 310, in order to steel band is rolled out to Ω shape rolling mechanism 330 and first drive unit (not indicating in figure) of Ω shape steel skeleton, Ω shape rolling mechanism 330 comprise rolling wheel support frame 331 and sequentially in same direction, be laid in some on this rolling wheel support frame 331 in order to roll extrusion steel band the roll extrusion wheels 332 with moulding Ω shape steel skeleton, rolling wheel support frame 331 is located on support body 310 and is adjacent to steel band locating clip 320, the first drive unit is connected with some roll extrusion wheels 332 respectively.Because Ω shape rolling mechanism 330 disposes some roll extrusion wheels 332, as long as insert steel band on steel band locating clip 320, relend by drive unit and drive this some roll extrusion wheels 332 work, just steel band can be rolled into Ω shape steel skeleton, whole operation is easy and convenient, and the Ω shape steel skeleton quality rolling out is high.
Particularly, the roll extrusion wheels 332 that roll extrusion wheels 332 be arranged in parallel at least two groups, every group of roll extrusion wheels 332 comprise rolling wheel 3321 and are oppositely arranged in order to coordinate with rolling wheel on this 3321 steel band roll extrusion with upper rolling wheel 3321 to be the lower rolling wheel 3322 of Ω shape steel skeleton, upper rolling wheel 3321 is arranged on rolling wheel support frame 331 by a upper connecting axle 3323 through its two ends, and upper rolling wheel 3321 has upper roll extrusion portion 33210 corresponding to profile with Ω shape steel skeleton, lower rolling wheel 3322 is arranged on rolling wheel support frame 331 by a lower connecting axle 3324 through its two ends, and lower rolling wheel 3322 has lower roll extrusion portion 33220 corresponding to profile with Ω shape steel skeleton.Wherein, the lower roll extrusion portion 33220 of the upper roll extrusion portion 33210 of upper rolling wheel 3321, lower rolling wheel 3322 all has the profile corresponding with Ω shape steel skeleton, go up roll extrusion portion 33210 and be equivalent to an impression die cavity with the combination of lower roll extrusion portion 33220, so, when the lower roll extrusion portion 33220 of the upper roll extrusion portion 33210 of upper rolling wheel 3321 and lower rolling wheel 3322 coordinates roll extrusion steel band, rolling pressure by upper rolling wheel 3321 with lower rolling wheel 3322, can be rolled into steel band Ω shape steel skeleton fast.
Shown in Fig. 6, upper roll extrusion portion 33210 has the second roll extrusion protuberance 33212 that rolls out the first roll extrusion protuberance 33211 of Ω shape steel skeleton most significant end and roll out Ω shape steel skeleton least significant end, lower roll extrusion portion 33220 has to coordinate with the first roll extrusion protuberance 33211 and rolls out the first roll extrusion recess 33221 of Ω shape steel skeleton most significant end and coordinate the second roll extrusion recess 33222 that rolls out Ω shape steel skeleton least significant end with the second roll extrusion protuberance 33212, it is the roll forming degree of depth that the first roll extrusion protuberance 33211 and the first roll extrusion recess 33221 coordinate the position that rolls out Ω shape steel skeleton most significant end to coordinate the distance between the position that rolls out Ω shape steel skeleton least significant end with the second roll extrusion protuberance 33212 and described the second roll extrusion recess 33222, in figure, be denoted as H, this roll forming degree of depth is presented to set up to the roll extrusion wheels 332 of last roll extrusion steel band from the roll extrusion wheels 332 of roll extrusion steel band at first and is put.Like this, due to roll forming depth H, present to set up and put, not only guaranteed that the roll extrusion operation of each roll extrusion wheels 332 can be carried out smoothly, and reduced preferably the roll extrusion intensity of each roll extrusion wheels 332, improve its availability.
Shown in Fig. 5, steel band locating clip 320 comprises being located in first location-plate 321 of steel band one end, in order to being located in the second location-plate 322 of the steel band other end, in order to adjust the clamping regulation mechanism 323 of the clamping distance between the first location-plate 321 and the second location-plate 322 and to be located at all mobile being located on support baseboard 324 of support baseboard 324, the first location-plates 321 on support body 310, the second location-plate 322.When clamping steel band, as long as by clamping regulation mechanism 323, just can make to adjust suitable distance between the first location-plate 321, the second location-plate 322, and then guarantee the clamping of steel band.Preferably, clamping regulation mechanism 323 comprises controlling the first clamping adjusting rod 3231 that the first location-plate 321 relied on or be away from the second location-plate 322, in order to fix the first hold-down nut 3233 of the first clamping adjusting rod 3231, in order to control the second location-plate 322, rely on or be away from that second of the first location-plate 321 clamps adjusting rod 3232 and in order to fix the second hold-down nut 3234 of the second clamping adjusting rod 3232, the first hold-down nut 3233 is located on support baseboard 324 and near the first location-plate 321, the second hold-down nut 3234 is located on support baseboard 324 and near described the second location-plate 322, first clamps adjusting rod 3231 is bolted in the first hold-down nut 3233 and is connected with the first location-plate 321 through this first hold-down nut 3233, second clamps adjusting rod 3232 is bolted in the second hold-down nut 3234 and is connected with the second location-plate 322 through this second hold-down nut 3234.Be specially, if while adjusting the first location-plate 321, first turn first clamps adjusting rod 3231, make this first clamp adjusting rod 3231 and from fixing first hold-down nut 3233 of its one end, shift out gradually, now the first location-plate 321 just can move and adjust position, complete after, oppositely turn first clamps adjusting rod 3231 again, make it constantly pass the first hold-down nut 3233 and be connected in the first location-plate 321, like this, the first location-plate 321 just can maintain static; In like manner, the second location-plate 322 is also to adjust according to the method for adjustment of the first location-plate 321, is not described further herein.
Refer to shown in Fig. 1, drive unit is a motor, and motor is connected at least two group roll extrusion wheels 332 by a transmission mechanism 340, be specially, be connected in five groups of roll extrusion wheels 332, and adopt motor as drive unit, both be convenient to draw materials, and can have realized preferably driving effect again.Further, transmission mechanism 340 is transfer gear train 340a, and transfer gear train 340a includes the gear train 341 corresponding with the quantity of at least two group roll extrusion wheels 332 and connects the middle gear 342 that connects between adjacent teeth wheels 341, every group of gear train 341 comprises and is connected with upper connecting axle 3323 and is located at and cogged 3411 and be connected with lower connecting axle 3324 and be located at the lower gear 3412 on rolling wheel support frame 331 by this lower connecting axle 3324 on rolling wheel support frame 331 by connecting axle on this 3323, the middle gear 342 that connects is located on rolling wheel support frame 331 through the intermediate connecting shaft 343 at its two ends by one, in the middle of arbitrary, connecting gear 34 is located on motor output shaft.When machine operation, its output shaft that can set by it reaches power the middle gear 342 that connects being connected with output shaft, and middle connect gear 342 stressed after, it can act on connected two adjacent lower gears 3412, and lower gear 3412 can make after stressed lower connecting axle 3324 rotate, 3324 of lower connecting axles can drive lower rolling wheel 3322 to rotate, side by side, lower gear 3412 power can be reached corresponding with it mesh cog 3411, and cog, 3411 can make after stressed connecting axle 3323 rotate, 3323 of upper connecting axles can drive rolling wheel 3321 to rotate, thereby in realization, rolling wheel 3321, the rolling operation of lower rolling wheel 3322, in addition, gear train 341 after stressed can reach another group gear train 341 by power by connected another middle gear 342 that connects, so, until all gear trains 341 and middle gear 342 rotation works that connect, so just, can drive and respectively organize 332 work of roll extrusion wheels.
Refer to shown in Fig. 7, Ω shape steel skeleton manufacturing installation 300 also comprises the directive wheel 350 of drawing Ω shape steel skeleton in order to guiding, directive wheel 350 is located at the other end 312 with respect to one end 311 of support body 310, and it is adjacent at least two group roll extrusion wheels 332, so that user collects and goes out Ω shape steel skeleton after moulding.Further, directive wheel 350 is arranged on rolling wheel support frame 331 by a guiding connecting axle through its two ends (not indicating in figure), and this directive wheel 350 has the guide part 351 corresponding with the profile of Ω shape steel skeleton, and by this guide part 351, be conducive to guarantee that Ω shape steel skeleton derives smoothly.
The course of work of Ω shape steel skeleton manufacturing installation 300 is: when initial, first by the clamping steel band to be processed of steel band locating clip 320, be specially, utilize the first clamping adjusting rod 3231 to adjust the setting position of the first location-plate 321, second clamps the setting position that adjusting rod 3232 is adjusted the second location-plate 322, so that sandwiched steel band preferably, after complete, starter motor, this motor can be reached power respectively to organize roll extrusion wheels 332 with the middle engagement being connected between gear 342 by the gear train 341 of transfer gear train 340a, so that the upper rolling wheel 3321 of every group of roll extrusion wheels 332, lower rolling wheel 3322 carries out rolling operation, now, the roll extrusion wheels 332 of roll extrusion steel band can draw steel band between supreme rolling wheel 332 and lower rolling wheel 3322 at first, relend by upper rolling wheel 332 and coordinating of lower rolling wheel 3322 steel band being rolled into the Ω shape steel skeleton with certain altitude, then, by each group roll extrusion wheels 332, continue roll extrusion successively, until last group roll extrusion wheels 332, so that being finally highly and increasing progressively moulding of Ω shape steel skeleton.Finally, the Ω shape steel skeleton of roll forming can lead by directive wheel 350.
Refer to shown in Fig. 9 to Figure 16, pipeline shaped device 400 comprises body 410, pipeline sizing core 420 in order to the pipeline of shaping, in order to T shape strip is directed into the T shape strip guiding mechanism 430 on pipeline sizing core 420, in order to by the bonding T shape strip sticker 440 of adjacent T shape strip, the strip location pinch roller 451 of the T shape strip in order to roll extrusion location after T shape strip sticker 440 is bonding, in order to Ω shape steel skeleton is directed into T shape strip after bonding forms for the Ω shape steel skeleton guiding mechanism 460 on the locating slot of Ω shape steel skeleton location, the steel skeleton location pinch roller 452 of the Ω shape steel skeleton importing through Ω shape steel skeleton guiding mechanism 460 in order to roll extrusion location, in order to by the extruder 470 of facing the wall and meditating of facing the wall and meditating at the surface adhesion one deck that imports the T shape strip of Ω shape steel skeleton, in order to roll extrusion, face the wall and meditate to guarantee the hold down gag 480 of facing the wall and meditating that itself and T shape strip are bonding, in order to cooling, be stained with the T shape strip of facing the wall and meditating so that the pipeline cooling device 490 that its final molding is hollow wall plastic-steel winding pipeline and second control device (not indicating in figure), pipeline sizing core 420 is located on body 410, T shape strip guiding mechanism 430, T shape strip sticker 440, strip location pinch roller 451, Ω shape steel skeleton guiding mechanism 460, steel skeleton location pinch roller 452, the extruder 470 of facing the wall and meditating, face the wall and meditate hold down gag 480 and pipeline cooling device 490 is all located on body 410 and is adjacent to pipeline sizing core 420, T shape strip sticker 440 comprises in order to being positioned at that the bonding strip of T shape strip adjacent on pipeline sizing core 420 is pasted extruder 441 and in order to the strip heating softening device 442 of thermoplastic T shape strip, the hold down gag 480 of facing the wall and meditating comprises a rolling wheel 481 and in order to the rolling wheel cooling device of the cooling rolling wheel 481 of facing the wall and meditating of facing the wall and meditating of facing the wall and meditating in order to roll extrusion, second control device respectively with T shape strip guiding mechanism 430, strip is pasted extruder 441, T shape strip softening plant 442, Ω shape steel skeleton guiding mechanism 460, the extruder 470 of facing the wall and meditating is electrically connected to.
Refer to shown in Figure 11, body 410 is provided with an installation plectane 411, wherein, this installation plectane 411 is laid with a plurality of installing holes on its surface, so that being arranged on, install on plectane 411 parts, and pipeline sizing core 420 is located on installation plectane 411, and the center line of this pipeline sizing core 420 overlaps with the center line that plectane 411 is installed, strip location pinch roller 451, steel skeleton location pinch roller 452, the hold down gag 480 of facing the wall and meditating is all installed in to be installed on plectane 411, be specially, strip location pinch roller 451, steel skeleton location pinch roller 452, the hold down gag 480 of facing the wall and meditating is mainly by being equipped with corresponding screw and coordinating with the installing hole that plectane 411 is installed by this screw it is fixed on installation plectane 411, simple and convenient, but also can be according to actual needs, strip is located to pinch roller 451, steel skeleton location pinch roller 452 or the hold down gag 480 of facing the wall and meditating are arranged on the optional position of installing on plectane 11, as long as be provided with installing hole on this corresponding position.
Refer to shown in Figure 12, T shape strip guiding mechanism 430 comprises that the first leading truck 431, the activity that are fixedly arranged on body 410 be located at the first directive wheel 432 of this first leading truck 431 and order about the strip drive unit that T shape strip is directed into pipeline forming core 420 (not indicating in figure), the first leading truck 431 is provided with a first guiding base plate 433 relative with the first directive wheel 432 intervals, between the first directive wheel 431 and the first guiding base plate 433, be formed with the strip guide channel 434 entering for T shape strip guiding, second control device is electrically connected to strip drive unit.When T shape strip imports, second control device can be controlled the work of strip drive unit, so that it drives T shape strip, and T shape strip can enter by slave plate tape guide passage 434 via the guiding of the first leading truck 431, and be directed on the surface of pipeline forming core 420, whole simple to operation.Further, the first directive wheel 432 is provided with the strip guide part 4320 corresponding with the profile of T shape strip, and strip guide part 4320 is a groove, and the setting of strip guide part 4320, be conducive to the smooth guiding of T shape strip, and guarantee to avoid it to produce defect when T shape strip leads.
Refer to shown in Figure 13, Ω shape steel skeleton guiding mechanism 460 comprises the second leading truck 461 being fixedly arranged on body 410, activity is located at the second directive wheel 462 of this second leading truck 461 and is ordered about Ω shape steel skeleton and is directed into the steel skeleton drive unit (not indicating in figure) in the T shape strip after bonding, the second leading truck 461 is provided with a second guiding base plate 463 relative with the second directive wheel 462 intervals, between the second directive wheel 463 and the second guiding base plate 463, be formed with the steel skeleton guide channel 464 entering for Ω shape steel skeleton guiding, second control device is electrically connected to steel skeleton drive unit.When Ω shape steel skeleton imports, second control device can be controlled the work of steel skeleton drive unit, so that it drives Ω shape steel skeleton, and Ω shape steel skeleton can enter from steel skeleton guide channel 464 via the guiding of the second leading truck 462, and be directed on the locating slot that its location of confession of the T shape strip after bonding arranges.Further, the second directive wheel 462 is provided with the steel skeleton guide part 4620 corresponding with the profile of Ω shape steel skeleton, is beneficial to the smooth guiding of Ω shape steel skeleton, and guarantees to avoid it to produce defect when Ω shape steel skeleton leads.
Shown in Fig. 9 and Figure 10, preferably, strip heating softening device 442 is high-temperature hot-air rifle.Wherein, high-temperature hot-air rifle is mainly to utilize the hot blast that the rifle core of heating resistance wire blows out to weld and the instrument of winning element element.Thus, when the T shape strip to adjacent is carried out when bonding, first by high-temperature hot-air rifle to its thermoplastic, be beneficial to strip and paste the bonding of 441 pairs of adjacent T shape strips of extruder, guarantee the bonding quality between T shape strip.Pipeline cooling device 490 is cooling duct, and the air outlet of this cooling duct is toward pipeline sizing core 20, and when cooling, cooling duct can be carried cooling air to pipeline, so that pipeline is lowered the temperature effectively.In addition, the extruder 470 of facing the wall and meditating disposes two heat guns, as shown in Figure 10, it is respectively the first heat gun 471 and the second heat gun 472, when the extruder 470 of facing the wall and meditating sticks to T shape strip surperficial by facing the wall and meditating, the first heat gun 471 and the second heat gun 472 correspondences are by the T shape strip hot melt of Ω shape steel skeleton both sides, and the extruder 470 that is beneficial to face the wall and meditate sticks to the surface of T shape strip by facing the wall and meditating, and guarantee to face the wall and meditate compactly to stick to the surface of T shape strip.
Refer to shown in Figure 16, rolling wheel cooling device 482 is a cold water pipe, has one in vain for the interspersed through hole 4811 of cold water pipe, wherein in the rolling wheel 481 of facing the wall and meditating, by cold water pipe being interted into the rolling wheel 481 of facing the wall and meditating, the rolling wheel 481 that can make to face the wall and meditate is lowered the temperature rapidly when roll extrusion is faced the wall and meditated.
The course of work of pipeline shaped device 400 is: first, start the machine, first the strip drive unit by second control device control T shape strip guiding mechanism 430 is directed into pipeline sizing core 420 by T shape strip, then the T shape strip softening plant 442 that second control device can be controlled T shape strip sticker 440 carries out work, make it by adjacent T shape strip thermoplastic, then, second control device can be controlled strip stickup extruder 441 and carry out work, make it that adjacent T shape strip is bonding, afterwards, by strip, locating pinch roller 451 compresses the T shape strip after bonding, to guarantee the bonding quality of adjacent T shape strip, next step, the steel skeleton drive unit that second control device can be controlled Ω shape steel skeleton guiding mechanism 460 is directed into Ω shape steel skeleton on the locating slot that the T shape strip after bonding forms, and afterwards, by steel skeleton, locate pinch roller 452 compression Ω shape steel skeletons, next step, second control device can be controlled extruder 470 work of facing the wall and meditating, and in importing, has surface adhesion one deck of the T shape strip of Ω shape steel skeleton to face the wall and meditate, side by side, for guarantee to face the wall and meditate and T shape strip between bonding, by the rolling wheel 481 of facing the wall and meditating, compress and face the wall and meditate, afterwards, second control device can be controlled pipeline cooling device 490 and carry out cooling down operation, and like this, the moulding that just can complete hollow wall plastic-steel winding pipeline is made.
Below in conjunction with diagram, the operation principle of the production line 100 for the manufacture of hollow wall plastic-steel winding pipeline of the present utility model is further described:
First, start whole production line 100 work, T shape strip manufacturing installation 200 first control device can control extruder 210 work, extruder 210 can hot melts material loading plastics micelle and to make its hot melt be the sizing material of molten condition, then, what extruder 210 can be extruded into extrusion die 221 by the sizing material of molten condition by its nozzle extrudes die cavity 2210, side by side, first control device can be controlled air compressor machine work, making it will extrude die cavity 2210 finds time as vacuum state, and this is extruded die cavity 2210 and can the sizing material of molten condition be molded to high temperature T shape strip under vacuum state, afterwards, this extrusion die 221 can be delivered to the cooling die cavity 2220 that is cooled to pattern 222 by high temperature T shape strip, and can be cooled into pattern 222 in the high temperature T of cooling die cavity 2220 shape strip, be cooled to low temperature T shape strip, afterwards, be cooled to pattern 222 and this low temperature T shape strip can be delivered to bosh 230, to doing further cooling to T shape strip, guarantee the final cooling forming of T shape strip, and can be pulled device 240 tractions through the cooled T shape of bosh 230 strip, pull out, finally, first control device can be controlled the machine operation of gathering-device 250, so that furl frame 251, furl and be pulled the T shape strip of pulling out.
Now, can carry out simultaneously operating to Ω shape steel skeleton manufacturing installation 300, be specially, first by the clamping steel band to be processed of steel band locating clip 320, mainly utilize the first clamping adjusting rod 3231 to adjust the setting position of the first location-plate 321, second clamps the setting position that adjusting rod 3232 is adjusted the second location-plate 322, so that sandwiched steel band preferably, after complete, starter motor, this motor can be reached power respectively to organize roll extrusion wheels 332 with the middle engagement being connected between gear 342 by the gear train 341 of transfer gear train 340a, so that the upper rolling wheel 3321 of every group of roll extrusion wheels 332, lower rolling wheel 3322 carries out rolling operation, now, the roll extrusion wheels 332 of roll extrusion steel band can draw steel band between supreme rolling wheel 332 and lower rolling wheel 3322 at first, relend by upper rolling wheel 332 and coordinating of lower rolling wheel 3322 steel band being rolled into the Ω shape steel skeleton with certain altitude, then, by each group roll extrusion wheels 332, continue roll extrusion successively, until last group roll extrusion wheels 332, so that being finally highly and increasing progressively moulding of Ω shape steel skeleton.Finally, the Ω shape steel skeleton of roll forming can lead by directive wheel 350.
Finally, impel pipeline shaped device 400 to carry out work, the T shape strip that it is produced T shape strip manufacturing installation 200, the Ω shape steel skeleton that Ω shape steel skeleton manufacturing installation 300 is manufactured molds hollow wall plastic-steel winding pipeline, be specially, first the strip drive unit by second control device control T shape strip guiding mechanism 430 is directed into pipeline sizing core 420 by T shape strip, then the T shape strip softening plant 442 that second control device can be controlled T shape strip sticker 440 carries out work, make it by adjacent T shape strip thermoplastic, then, second control device can be controlled strip stickup extruder 441 and carry out work, make it that adjacent T shape strip is bonding, afterwards, by strip, locating pinch roller 451 compresses the T shape strip after bonding, to guarantee the bonding quality of adjacent T shape strip, next step, the steel skeleton drive unit that second control device can be controlled Ω shape steel skeleton guiding mechanism 460 is directed into Ω shape steel skeleton on the locating slot that the T shape strip after bonding forms, and afterwards, by steel skeleton, locate pinch roller 452 compression Ω shape steel skeletons, next step, second control device can be controlled extruder 470 work of facing the wall and meditating, and in importing, has surface adhesion one deck of the T shape strip of Ω shape steel skeleton to face the wall and meditate, side by side, for guarantee to face the wall and meditate and T shape strip between bonding, by the rolling wheel 481 of facing the wall and meditating, compress and face the wall and meditate, afterwards, second control device can be controlled pipeline cooling device 490 and carry out cooling down operation, and like this, the moulding that just can complete hollow wall plastic-steel winding pipeline is made.
Claims (10)
1. for the manufacture of a production line for hollow wall plastic-steel winding pipeline, it is characterized in that, comprising:
T shape strip manufacturing installation, comprise the extruder in order to the sizing material that is molten condition by the plastic cement grain hot melt of material loading, in order to melting sizing material is shaped to the T shape strip mould of T shape strip, in order to receive the also bosh of the cooling T shape strip of being supplied with by described T shape strip mould, in order to traction, pull out the draw-gear through the cooling T shape strip of described bosh, in order to the T shape strip of being pulled out by described draw-gear traction is collected to gathering-device and the first control device of depositing, described extruder is sequentially connected in described T shape strip mould, described bosh, described draw-gear and described gathering-device, described T shape strip mould comprises extrusion die and is cooled to pattern, described extrusion die is provided with the extrude die cavity corresponding with T shape strip, and this is extruded die cavity and is connected with the nozzle of described extruder, the described pattern that is cooled to is provided with one in order to the high temperature T shape strip of described extrusion die supply is cooled to the cooling die cavity of low temperature T shape strip, described cooling die cavity with described in extrude die cavity and be communicated with, described first control device respectively with described extruder, described bosh, described draw-gear and described gathering-device are electrically connected to,
Ω shape steel skeleton manufacturing installation, comprise support body, be located at steel band locating clip on one end of described support body, in order to steel band is rolled out to Ω shape rolling mechanism and first drive unit of Ω shape steel skeleton, described Ω shape rolling mechanism comprise rolling wheel support frame and sequentially in same direction, be laid in some on this rolling wheel support frame in order to roll extrusion steel band the roll extrusion wheels with moulding Ω shape steel skeleton, described roller supporting is set up on described support body and is adjacent to described steel band locating clip, and described the first drive unit is connected with described some roll extrusion wheels respectively; And
Pipeline shaped device, comprises body, pipeline sizing core in order to the pipeline of shaping, in order to T shape strip is directed into the T shape strip guiding mechanism on described pipeline sizing core, in order to by the bonding T shape strip sticker of adjacent T shape strip, the strip location pinch roller of the T shape strip in order to roll extrusion location after described T shape strip sticker is bonding, in order to Ω shape steel skeleton is directed into T shape strip after bonding forms for the Ω shape steel skeleton guiding mechanism on the locating slot of Ω shape steel skeleton location, the steel skeleton location pinch roller of the Ω shape steel skeleton importing through described Ω shape steel skeleton guiding mechanism in order to roll extrusion location, in order to by the extruder of facing the wall and meditating of facing the wall and meditating at the surface adhesion one deck that imports the T shape strip of Ω shape steel skeleton, in order to roll extrusion, face the wall and meditate to guarantee the hold down gag of facing the wall and meditating that itself and T shape strip are bonding, in order to cooling, be stained with the T shape strip of facing the wall and meditating so that the pipeline cooling device that its final molding is hollow wall plastic-steel winding pipeline and second control device, described pipeline sizing core is located on described body, described T shape strip guiding mechanism, described T shape strip sticker, described strip location pinch roller, described Ω shape steel skeleton guiding mechanism, described steel skeleton location pinch roller, the described extruder of facing the wall and meditating, described face the wall and meditate hold down gag and pipeline cooling device are all located on described body and are adjacent to described pipeline sizing core, described T shape strip sticker comprises in order to being positioned at that the bonding strip of T shape strip adjacent on described pipeline sizing core is pasted extruder and in order to the strip heating softening device of thermoplastic T shape strip, the described hold down gag of facing the wall and meditating comprises a rolling wheel and in order to the rolling wheel cooling device of the rolling wheel of facing the wall and meditating described in cooling of facing the wall and meditating of facing the wall and meditating in order to roll extrusion, described second control device respectively with described T shape strip guiding mechanism, described strip is pasted extruder, described T shape strip softening plant, described Ω shape steel skeleton guiding mechanism, the described extruder of facing the wall and meditating is electrically connected to.
2. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: the roll extrusion wheels that described roll extrusion wheels be arranged in parallel at least two groups, described in every group, roll extrusion wheels comprise rolling wheel and are oppositely arranged in order to coordinate with rolling wheel on this steel band roll extrusion with described upper rolling wheel to be the lower rolling wheel of Ω shape steel skeleton, described upper rolling wheel is arranged on described rolling wheel support frame by a upper connecting axle through its two ends, and described upper rolling wheel has upper roll extrusion portion corresponding to profile with Ω shape steel skeleton, described lower rolling wheel is arranged on described rolling wheel support frame by a lower connecting axle through its two ends, and described lower rolling wheel has lower roll extrusion portion corresponding to profile with Ω shape steel skeleton.
3. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 2, it is characterized in that: described upper roll extrusion portion has the second roll extrusion protuberance that rolls out the first roll extrusion protuberance of Ω shape steel skeleton most significant end and roll out Ω shape steel skeleton least significant end, described lower roll extrusion portion has to coordinate with described the first roll extrusion protuberance and rolls out the first roll extrusion recess of Ω shape steel skeleton most significant end and coordinate with described the second roll extrusion protuberance the second roll extrusion recess that rolls out Ω shape steel skeleton least significant end, it is the roll forming degree of depth that the position that described the first roll extrusion protuberance and described the first roll extrusion recess cooperation roll out Ω shape steel skeleton most significant end coordinates the distance between the position that rolls out Ω shape steel skeleton least significant end with described the second roll extrusion protuberance and described the second roll extrusion recess, the described roll forming degree of depth is presented to set up to the roll extrusion wheels of last roll extrusion steel band from the roll extrusion wheels of roll extrusion steel band at first and is put.
4. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described steel band locating clip comprises being located in first location-plate of steel band one end, in order to being located in the second location-plate of the steel band other end, in order to adjust the clamping regulation mechanism of the clamping distance between described the first location-plate and described the second location-plate and to be located at the support baseboard on described support body, described the first location-plate, described the second location-plate be mobile being located on described support baseboard all;
Described clamping regulation mechanism comprises controlling the first clamping adjusting rod that described the first location-plate relied on or be away from described the second location-plate, the first hold-down nut in order to fixing described the first clamping adjusting rod, in order to control described the second location-plate, rely on or be away from that second of described the first location-plate clamps adjusting rod and in order to the fixing described second the second hold-down nut that clamps adjusting rod, described the first hold-down nut is located on described support baseboard and near described the first location-plate, described the second hold-down nut is located on described support baseboard and near described the second location-plate, described first clamps adjusting rod is bolted in described the first hold-down nut and is connected with described the first location-plate through this first hold-down nut, described second clamps adjusting rod is bolted in described the second hold-down nut and is connected with described the second location-plate through this second hold-down nut.
5. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 2, is characterized in that: described the first drive unit is a motor, at least two group roll extrusion wheels described in described motor is connected in by a transmission mechanism.
6. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 5, it is characterized in that: described transmission mechanism is transfer gear train, and described transfer gear train includes the gear train corresponding with the quantity of described at least two group roll extrusion wheels and connects the middle gear that connects between adjacent described gear train, described in every group, gear train comprises and is connected with described upper connecting axle and is located at cogging and be connected with described lower connecting axle and be located at the lower gear on described rolling wheel support frame by this lower connecting axle on described rolling wheel support frame by connecting axle on this, in the middle of described, connecting gear is located on described rolling wheel support frame through the intermediate connecting shaft at its two ends by one, arbitrary described middle gear that connects is located on described motor output shaft.
7. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described T shape strip guiding mechanism comprises the first leading truck being fixedly arranged on described body, activity is located at the first directive wheel of this first leading truck and is ordered about the strip drive unit that T shape strip is directed into described pipeline forming core, described the first leading truck is provided with a first guiding base plate relative with described the first directive wheel interval, between described the first directive wheel and described the first guiding base plate, be formed with the strip guide channel entering for T shape strip guiding, described second control device is electrically connected to described strip drive unit.
8. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 7, is characterized in that: described the first directive wheel is provided with the strip guide part corresponding with the profile of T shape strip.
9. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described Ω shape steel skeleton guiding mechanism comprises the second leading truck being fixedly arranged on described body, activity is located at the second directive wheel of this second leading truck and is ordered about Ω shape steel skeleton and is directed into the steel skeleton drive unit in the T shape strip after bonding, described the second leading truck is provided with a second guiding base plate relative with described the second directive wheel interval, between described the second directive wheel and described the second guiding base plate, be formed with the steel skeleton guide channel entering for Ω shape steel skeleton guiding, described second control device is electrically connected to described steel skeleton drive unit.
10. the production line for the manufacture of hollow wall plastic-steel winding pipeline as claimed in claim 9, is characterized in that: described the second directive wheel is provided with the steel skeleton guide part corresponding with the profile of Ω shape steel skeleton.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320461292.XU CN203427335U (en) | 2013-07-30 | 2013-07-30 | Production line for manufacturing hollow wall plastic steel winding pipeline |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320461292.XU CN203427335U (en) | 2013-07-30 | 2013-07-30 | Production line for manufacturing hollow wall plastic steel winding pipeline |
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| CN203427335U true CN203427335U (en) | 2014-02-12 |
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| CN201320461292.XU Expired - Lifetime CN203427335U (en) | 2013-07-30 | 2013-07-30 | Production line for manufacturing hollow wall plastic steel winding pipeline |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339676A (en) * | 2013-07-30 | 2015-02-11 | 李玉波 | Production line for making hollow wall plastic steel wound pipelines |
| CN106764126A (en) * | 2017-01-25 | 2017-05-31 | 高其容 | A kind of HDPE hollow walls wound drain pipe production equipment and method |
| CN107538718A (en) * | 2016-06-25 | 2018-01-05 | 绍兴仁通塑胶有限公司 | A kind of plastic pipe pipeline production line |
-
2013
- 2013-07-30 CN CN201320461292.XU patent/CN203427335U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339676A (en) * | 2013-07-30 | 2015-02-11 | 李玉波 | Production line for making hollow wall plastic steel wound pipelines |
| CN104339676B (en) * | 2013-07-30 | 2016-06-29 | 李玉波 | For manufacturing the production line of hollow wall plastic-steel winding pipeline |
| CN107538718A (en) * | 2016-06-25 | 2018-01-05 | 绍兴仁通塑胶有限公司 | A kind of plastic pipe pipeline production line |
| CN107538718B (en) * | 2016-06-25 | 2024-01-02 | 绍兴仁通塑胶有限公司 | Plastic pipeline production line |
| CN106764126A (en) * | 2017-01-25 | 2017-05-31 | 高其容 | A kind of HDPE hollow walls wound drain pipe production equipment and method |
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