CN108099083A - A kind of sheet rubber extrusion molding production line - Google Patents

A kind of sheet rubber extrusion molding production line Download PDF

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Publication number
CN108099083A
CN108099083A CN201711419374.7A CN201711419374A CN108099083A CN 108099083 A CN108099083 A CN 108099083A CN 201711419374 A CN201711419374 A CN 201711419374A CN 108099083 A CN108099083 A CN 108099083A
Authority
CN
China
Prior art keywords
sheet rubber
extrusion molding
production line
molding production
rubber extrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711419374.7A
Other languages
Chinese (zh)
Inventor
余强
陈建枞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuzhou Fu Kai Rubber Plastic Co Ltd
Original Assignee
Fuzhou Fu Kai Rubber Plastic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuzhou Fu Kai Rubber Plastic Co Ltd filed Critical Fuzhou Fu Kai Rubber Plastic Co Ltd
Priority to CN201711419374.7A priority Critical patent/CN108099083A/en
Publication of CN108099083A publication Critical patent/CN108099083A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • B29C2035/1658Cooling using gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The present invention relates to a kind of sheet rubber extrusion molding production line, including extrusion device, sulfurization forming apparatus, cooling device and the material collecting device set gradually;By setting two sections of extruders, every section of extruder sets multiple pressure rollers, sheet rubber is made to be squeezed by multistage, every grade is repeatedly squeezed, so as to improve the homogeneity of the sheet rubber blank thickness of extrusion;After the abundant high temperature sulfidization molding of vulcanizing chamber, it is cooled down, coiling, compared to the mode for directly carrying out coiling in traditional handicraft without sulfidization molding, effectively prevent issuable stretcher strain during coiling, and above-mentioned sheet rubber realizes automatic integratedization in extrusion, shaping, rewinding, it improves work efficiency, reduces cost of labor;The thickness deviation for the sheet rubber finished product processed by sheet rubber extrusion equipment of the present invention can reach ± 0.05 millimeter;Substantially increase the homogeneity of sheet rubber finished product thickness.

Description

A kind of sheet rubber extrusion molding production line
Technical field
The present invention relates to rubber-producing equipment technical field, more particularly to a kind of sheet rubber extrusion molding production line.
Background technology
The extrusion molding of sheet rubber is the important process during rubber production, traditional sheet rubber extruding-out process one As be directly to carry out coiling after only once being squeezed out by two pressure rollers, by staff by after coiling sheet rubber put into Sulfidization molding in steam pressure vessel, then by being cooled down after manually taking out.
Above-mentioned technique can not realize that continuity operates, and expend a large amount of man-hours and cost of labor;It is only once squeezed out, is squeezed out Caliper uniformity it is poor, general tolerance is at ± 0.2 millimeter;It is and easy during coiling without the sheet rubber of sulfidization molding Stretcher strain is generated, influences the homogeneity of sheet rubber finished product thickness.
The content of the invention
The technical problems to be solved by the invention are:A kind of sheet rubber extrusion molding production line is provided, solves existing rubber The problem of sheet rubber finished product thickness homogeneity is poor present in piece extrusion technology.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of sheet rubber extrusion molding life is provided Producing line, including extrusion device, sulfurization forming apparatus, cooling device and the material collecting device set gradually;
The extrusion device includes first segment extruder and second segment extruder;
The first segment extruder includes multiple first pressure rollers, and the spacing between adjacent two the first pressure rollers is identical;
The second segment extruder includes multiple second pressure rollers, and the spacing between adjacent two the second pressure rollers is identical;
The sulfurization forming apparatus includes conveyer belt and the vulcanizing chamber being arranged on above conveyer belt.
The beneficial effects of the present invention are:In sheet rubber extrusion molding production cable architecture of the present invention, pass through setting Two sections of extruders, every section of extruder set multiple pressure rollers, and sheet rubber is made to be squeezed by multistage, and every grade is repeatedly squeezed, so as to Improve the homogeneity of the sheet rubber blank thickness squeezed out;Sheet rubber semi-finished product are slowly moved by conveyer belt, pass through vulcanizing chamber After abundant high temperature sulfidization molding, cooled down, coiling, compared to the side for directly carrying out coiling in traditional handicraft without sulfidization molding Formula effectively prevents issuable stretcher strain during coiling, and above-mentioned sheet rubber is realized in extrusion, shaping, rewinding Automatic integratedization improves work efficiency, and reduces cost of labor;It is processed by sheet rubber extrusion equipment of the present invention To the thickness deviation of sheet rubber finished product can reach ± 0.05 millimeter;Substantially increase the homogeneity of sheet rubber finished product thickness.
Description of the drawings
Fig. 1 is a kind of structure diagram of sheet rubber extrusion molding production line of the specific embodiment of the invention;
Fig. 2 is a kind of structure of the first segment extruder of sheet rubber extrusion molding production line of the specific embodiment of the invention Schematic diagram;
Fig. 3 is a kind of structure of the second segment extruder of sheet rubber extrusion molding production line of the specific embodiment of the invention Schematic diagram;
Fig. 4 is a kind of vulcanization plant structural representation of sheet rubber extrusion molding production line of the specific embodiment of the invention Figure;
Label declaration:
1st, extrusion device;11st, first segment extruder;111st, the first pressure roller;12nd, second segment extruder;121st, the second pressure roller; 2nd, sulfurization forming apparatus;21st, conveyer belt;22nd, vulcanizing chamber;23rd, temperature sensor;24th, window;3rd, draft gear;4th, cooling dress It puts;5th, material collecting device.
Specific embodiment
For the technology contents that the present invention will be described in detail, the objects and the effects, below in conjunction with embodiment and coordinate attached Figure is explained.
The design of most critical of the present invention is:By setting two sections of extruders, every section of extruder sets multiple pressure rollers, makes rubber Film is squeezed by multistage, and every grade is repeatedly squeezed, and after the abundant high temperature sulfidization molding of vulcanizing chamber, is cooled down, coiling, Substantially increase the homogeneity of sheet rubber finished product thickness.
Fig. 1 to Fig. 4 is refer to, the present invention relates to a kind of sheet rubber extrusion molding production line, including the extrusion set gradually Device 1, sulfurization forming apparatus 2, cooling device 4 and material collecting device 5;
The extrusion device 1 includes first segment extruder 11 and second segment extruder 12;
The first segment extruder 11 includes multiple first pressure rollers 111, the spacing between adjacent two the first pressure rollers 111 It is identical;
The second segment extruder includes multiple second pressure rollers 121, the spacing phase between adjacent two the second pressure rollers 121 Together;
The sulfurization forming apparatus 2 includes conveyer belt 21 and is arranged on the vulcanizing chamber 22 of 21 top of conveyer belt.
The operation principle explanation of above-mentioned sheet rubber extrusion molding production line:The sheet rubber for needing extrusion molding is introduced first In section extruder 11, pre- ironed, the one of which as the present invention is carried out to the sheet rubber of introducing by multiple first pressure rollers 111 Embodiment, the quantity that can set the first pressure roller 111 is 4, then sheet rubber between four the first pressure rollers 111 by detouring, by 3 Secondary extruding obtains precompressed thin rubber sheet in uniform thickness;Then, pre- ironed sheet rubber introduces second segment extruder 12, as The one of which embodiment of the present invention, the quantity that can set the second pressure roller 121 are 3, then sheet rubber passes through in 3 the second pressure rollers It detours between 121, by 2 extruding, obtains the sheet rubber semi-finished product that tolerance is less than 0.05 millimeter;Again by above-mentioned sheet rubber half into Product are introduced into sulfurization forming apparatus 2, are at the uniform velocity transmitted by conveyer belt 21, as one of which embodiment of the present invention, can set biography The length of band 21 is sent to make sheet rubber semi-finished product abundant high temperature sulfidization molding in vulcanizing chamber 22 for 25 meters;After high temperature vulcanized shaping Sheet rubber continue through draft gear 3 introduce cooling device 4 cool down after, wound by material collecting device 5, obtain sheet rubber into Product.
The advantageous effect of above-mentioned sheet rubber extrusion molding production line is:Sheet rubber extrusion molding production of the present invention In cable architecture, by setting two sections of extruders, every section of extruder sets multiple pressure rollers, and sheet rubber is made to be squeezed by multistage, every grade It is repeatedly squeezed, so as to improve the homogeneity of the sheet rubber blank thickness of extrusion;Sheet rubber semi-finished product pass through conveyer belt 21 It is slowly mobile, after 22 abundant high temperature sulfidization molding of vulcanizing chamber, cooled down, coiling, compared in traditional handicraft without over cure Chemical conversion type directly carries out the mode of coiling, effectively prevents issuable stretcher strain during coiling, and above-mentioned sheet rubber Automatic integratedization is realized in extrusion, shaping, rewinding, improves work efficiency, reduces cost of labor;By the present invention relates to The thickness deviation of sheet rubber finished product processed of sheet rubber extrusion equipment can reach ± 0.05 millimeter;Substantially increase rubber The homogeneity of piece finished product thickness.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, the is provided in the first segment extruder 11 One heater.
11 inner cavity of first segment extruder is heated to 60-70 DEG C by primary heater, sheet rubber is made moderately to soften, so as to Improve the pre- ironed efficiency of sheet rubber.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, the is provided in the second segment extruder 12 Two heaters.
12 inner cavity of second segment extruder is heated to 60-70 DEG C by primary heater, sheet rubber is made moderately to soften, so as to Improve sheet rubber extrusion efficiency.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, the 3rd heating is provided in the vulcanizing chamber 22 Device.
22 inner cavity of vulcanizing chamber is heated to 170-180 DEG C by the 3rd heater, makes the sheet rubber of extrusion sulphur at high temperature Chemical conversion type.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, multiple temperature are provided in the vulcanizing chamber 22 Sensor 23.
It is temperature automatically controlled by temperature sensor 23,22 inner cavity of vulcanizing chamber is made to be controlled automatically at 170-180 DEG C.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, draft gear 3, the draft gear 3 are further included It is arranged between sulfurization forming apparatus 2 and cooling device 4.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, cooling wind is provided in the cooling device 4 Machine.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, the side wall of the vulcanizing chamber 22 is provided with multiple For the window 24 of 22 internal overhaul of vulcanizing chamber.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, the quantity of first pressure roller 111 is 4.
Further, in above-mentioned sheet rubber extrusion molding production cable architecture, the quantity of second pressure roller 121 is 3.
Embodiment 1
A kind of sheet rubber extrusion molding production line, including the extrusion device 1, sulfurization forming apparatus 2, traction dress set gradually Put 3, cooling device 4 and material collecting device 5;The extrusion device 1 includes first segment extruder 11 and second segment extruder 12;It is described First segment extruder 11 includes 4 the first pressure rollers 111, and the spacing between adjacent two the first pressure rollers 111 is identical;Described first Primary heater is provided in section extruder 11;The second segment extruder includes 3 the second pressure rollers 121, adjacent two the Spacing between two pressure rollers 121 is identical;Secondary heater is provided in the second segment extruder 12;The sulfurization forming apparatus 2 include conveyer belt 21 and are arranged on the vulcanizing chamber 22 of 21 top of conveyer belt;The 3rd heater is provided in the vulcanizing chamber 22;Institute It states and multiple temperature sensors 23 is provided in vulcanizing chamber 22;Cooling blower is provided in the cooling device 4;The vulcanizing chamber 22 Side wall be provided with multiple windows 24 for 22 internal overhaul of vulcanizing chamber.
In conclusion in sheet rubber extrusion molding production cable architecture of the present invention provided by the invention, pass through setting Two sections of extruders, every section of extruder set multiple pressure rollers, and sheet rubber is made to be squeezed by multistage, and every grade is repeatedly squeezed, so as to Improve the homogeneity of the sheet rubber blank thickness squeezed out;Sheet rubber semi-finished product are slowly moved by conveyer belt, pass through vulcanizing chamber After abundant high temperature sulfidization molding, cooled down, coiling, compared to the side for directly carrying out coiling in traditional handicraft without sulfidization molding Formula effectively prevents issuable stretcher strain during coiling, and above-mentioned sheet rubber is realized in extrusion, shaping, rewinding Automatic integratedization improves work efficiency, and reduces cost of labor;It is processed by sheet rubber extrusion equipment of the present invention To the thickness deviation of sheet rubber finished product can reach ± 0.05 millimeter;Substantially increase the homogeneity of sheet rubber finished product thickness.
The foregoing is merely the embodiment of the present invention, are not intended to limit the scope of the invention, every to utilize this hair The equivalents that bright specification and accompanying drawing content are made directly or indirectly are used in relevant technical field, similarly include In the scope of patent protection of the present invention.

Claims (10)

1. a kind of sheet rubber extrusion molding production line, which is characterized in that including extrusion device, the sulfidization molding dress set gradually It puts, cooling device and material collecting device;
The extrusion device includes first segment extruder and second segment extruder;
The first segment extruder includes multiple first pressure rollers, and the spacing between adjacent two the first pressure rollers is identical;
The second segment extruder includes multiple second pressure rollers, and the spacing between adjacent two the second pressure rollers is identical;
The sulfurization forming apparatus includes conveyer belt and the vulcanizing chamber being arranged on above conveyer belt.
2. sheet rubber extrusion molding production line according to claim 1, which is characterized in that set in the first segment extruder It is equipped with primary heater.
3. sheet rubber extrusion molding production line according to claim 1, which is characterized in that set in the second segment extruder It is equipped with secondary heater.
4. sheet rubber extrusion molding production line according to claim 1, which is characterized in that is provided in the vulcanizing chamber Three heaters.
5. sheet rubber extrusion molding production line according to claim 1, which is characterized in that be provided in the vulcanizing chamber more A temperature sensor.
6. sheet rubber extrusion molding production line according to claim 1, which is characterized in that draft gear is further included, it is described Draft gear is arranged between sulfurization forming apparatus and cooling device.
7. sheet rubber extrusion molding production line according to claim 1, which is characterized in that be provided in the cooling device Cooling blower.
8. sheet rubber extrusion molding production line according to claim 1, which is characterized in that the side wall of the vulcanizing chamber is set There are multiple windows for vulcanizing chamber internal overhaul.
9. sheet rubber extrusion molding production line according to claim 1, which is characterized in that the quantity of first pressure roller is 4.
10. sheet rubber extrusion molding production line according to claim 1, which is characterized in that the quantity of second pressure roller For 3.
CN201711419374.7A 2017-12-25 2017-12-25 A kind of sheet rubber extrusion molding production line Pending CN108099083A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711419374.7A CN108099083A (en) 2017-12-25 2017-12-25 A kind of sheet rubber extrusion molding production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711419374.7A CN108099083A (en) 2017-12-25 2017-12-25 A kind of sheet rubber extrusion molding production line

Publications (1)

Publication Number Publication Date
CN108099083A true CN108099083A (en) 2018-06-01

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CN201711419374.7A Pending CN108099083A (en) 2017-12-25 2017-12-25 A kind of sheet rubber extrusion molding production line

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210354344A1 (en) * 2020-02-27 2021-11-18 Hongyu Chen Methods and systems to produce lightweight reinforced thermoplastic articles
CN117048013A (en) * 2023-08-16 2023-11-14 常州窗友塑胶有限公司 Multi-head extrusion production system for door and window sealing rubber strips

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CN101786303A (en) * 2010-03-15 2010-07-28 南通三信塑胶装备科技有限公司 Method for producing rubber and plastic tiles through extrusion and composite molding
CN102029704A (en) * 2010-10-30 2011-04-27 浙江德斯泰塑胶有限公司 Method for preparing thick polyvinyl butyral (PVB) film by direct water cooling process
CN104004284A (en) * 2014-06-10 2014-08-27 深圳永合高分子材料有限公司 High-toughness polystyrene sheet and manufacturing method thereof
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CN204820261U (en) * 2015-08-01 2015-12-02 青岛神盾防水科技有限公司 Once extrude second third of ten heavenly stems of ternary waterproofing membrane production line equipment
CN105313291A (en) * 2015-12-04 2016-02-10 王贤淮 High-barrier compound membrane sheet and preparing technology thereof
CN107000348A (en) * 2014-10-23 2017-08-01 米其林集团总公司 The system for extruding, moulding and vulcanizing for continuous tire tread
CN206551321U (en) * 2016-12-27 2017-10-13 重庆福信强橡塑制品有限公司 Windshield bound edge rubber strip hot blast vulcanizer
CN207808219U (en) * 2017-12-25 2018-09-04 福州福启橡塑有限公司 A kind of sheet rubber extrusion molding production line

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050006809A1 (en) * 2002-08-13 2005-01-13 Mondo S.P.A. Processing for producing a covering of an elastomer material and intermediate product thereof
US20070187863A1 (en) * 2006-02-15 2007-08-16 Hsin Yung Chien Co., Ltd. Ultra-wide, anti-slippery rubber sheet and molding machine and method of fabricating the same
CN101648437A (en) * 2008-08-14 2010-02-17 李文和 Extrusion device for rigid polyvinyl chloride sheets
CN101786303A (en) * 2010-03-15 2010-07-28 南通三信塑胶装备科技有限公司 Method for producing rubber and plastic tiles through extrusion and composite molding
CN102029704A (en) * 2010-10-30 2011-04-27 浙江德斯泰塑胶有限公司 Method for preparing thick polyvinyl butyral (PVB) film by direct water cooling process
CN104004284A (en) * 2014-06-10 2014-08-27 深圳永合高分子材料有限公司 High-toughness polystyrene sheet and manufacturing method thereof
CN107000348A (en) * 2014-10-23 2017-08-01 米其林集团总公司 The system for extruding, moulding and vulcanizing for continuous tire tread
CN104859121A (en) * 2015-05-20 2015-08-26 江门市辉隆塑料机械有限公司 Device and method for controlling flatness of full-width composite material
CN204820261U (en) * 2015-08-01 2015-12-02 青岛神盾防水科技有限公司 Once extrude second third of ten heavenly stems of ternary waterproofing membrane production line equipment
CN105313291A (en) * 2015-12-04 2016-02-10 王贤淮 High-barrier compound membrane sheet and preparing technology thereof
CN206551321U (en) * 2016-12-27 2017-10-13 重庆福信强橡塑制品有限公司 Windshield bound edge rubber strip hot blast vulcanizer
CN207808219U (en) * 2017-12-25 2018-09-04 福州福启橡塑有限公司 A kind of sheet rubber extrusion molding production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210354344A1 (en) * 2020-02-27 2021-11-18 Hongyu Chen Methods and systems to produce lightweight reinforced thermoplastic articles
CN117048013A (en) * 2023-08-16 2023-11-14 常州窗友塑胶有限公司 Multi-head extrusion production system for door and window sealing rubber strips
CN117048013B (en) * 2023-08-16 2024-01-02 常州窗友塑胶有限公司 Multi-head extrusion production system for door and window sealing rubber strips

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