CN104339676B - For manufacturing the production line of hollow wall plastic-steel winding pipeline - Google Patents
For manufacturing the production line of hollow wall plastic-steel winding pipeline Download PDFInfo
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- CN104339676B CN104339676B CN201310326963.6A CN201310326963A CN104339676B CN 104339676 B CN104339676 B CN 104339676B CN 201310326963 A CN201310326963 A CN 201310326963A CN 104339676 B CN104339676 B CN 104339676B
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Abstract
The present invention provides a kind of production line for manufacturing hollow wall plastic-steel winding pipeline, device is manufactured including T-shaped strip, Ω shape steel skeleton manufactures device and pipeline shaped device, wherein, first manufactured device by T-shaped strip respectively and produce T-shaped strip, Ω shape steel skeleton manufactures device and steel band rolling is made Ω shape steel skeleton, then the T-shaped strip that will prepare again, Ω shape steel skeleton by pipeline shaped device just plastic go out hollow wall plastic-steel winding pipeline, each operation of whole production line is not only easy to operate, production efficiency is high, and quality management and control is easy, it is effectively ensured the quality of the hollow wall plastic-steel winding pipeline molded.
Description
Technical field
The present invention relates to the technical field of drainage pipeline, particularly relate to a kind of production line for manufacturing hollow wall plastic-steel winding pipeline.
Background technology
For hollow wall plastic-steel winding pipeline, because adding steel skeleton at pipe interior, compared with common hollow spiral tube road, it has better ring stiffness, i.e. it has more superior impact resistance and bearing capacity.But, the production line production efficiency operating personnel low, required being currently used for manufacturing hollow wall plastic-steel winding pipeline is many, and finished product defect is many, it is difficult to carries out large-scale production, undoubtedly, affects the sustainable development of enterprise.
Therefore, it is necessary to provide a kind of technological means to solve drawbacks described above.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, it is provided that a kind of production line for manufacturing hollow wall plastic-steel winding pipeline, to solve, the operating personnel low, required of production efficiency in prior art is many, the troublesome problem of quality management and control.
The present invention is achieved in that a kind of production line for manufacturing hollow wall plastic-steel winding pipeline, manufactures device, Ω shape steel skeleton manufacture device and pipeline shaped device including T-shaped strip,
T-shaped strip manufactures device and includes in order to the extruder by the sizing material that plastic cement grain hot melt is molten condition of feeding, in order to melted sizing material to be shaped to the T-shaped strip mould of T-shaped strip, in order to receive and to cool down the bosh of the T-shaped strip by the supply of described T-shaped strip mould, in order to draw the traction apparatus of the T-shaped strip that pull-out cools down through described bosh, in order to will be collected, by the T-shaped strip of described traction apparatus traction pull-out, the collection device and first control device deposited, described extruder is sequentially connected to described T-shaped strip mould, described bosh, described traction apparatus and described collection device, described T-shaped strip mould includes extrusion die and is cooled to pattern, described extrusion die is provided with the extrusion die cavity corresponding with T-shaped strip, and this extrusion die cavity is connected with the nozzle of described extruder, the described pattern that is cooled to is provided with a cooling die cavity that the cooling of high temperature T-shaped strip is low temperature T-shaped strip in order to be supplied by described extrusion die, described cooling die cavity connects with described extrusion die cavity, described first control device respectively with described extruder, described bosh, described traction apparatus and the electrical connection of described collection device；
Ω shape steel skeleton manufacture device include support body, the steel band locating clip be located on one end of described support body, in order to steel band to be rolled out Ω shape rolling mechanism and first driving device of Ω shape steel skeleton, described Ω shape rolling mechanism include rolling wheel support frame and be sequentially laid on this rolling wheel support frame in the same direction some in order to roll the steel band rolling wheels with molding Ω shape steel skeleton, described roller supporting is set up on described support body and is adjacent to described steel band locating clip, and described first driving device is connected with described some rolling wheels respectively；
Pipeline shaped device includes body, pipeline sizing core in order to pipeline of shaping, in order to T-shaped strip to be directed into the T-shaped strip guiding mechanism on described pipeline sizing core, in order to the T-shaped strip sticker by adjacent T-shaped strip bonding, in order to roll the strip location pinch roller positioning the T-shaped strip after described T-shaped strip sticker bonds, in order to the Ω shape steel skeleton guiding mechanism on the locating slot supplying Ω shape steel skeleton location that the T-shaped strip after Ω shape steel skeleton is directed into bonding is formed, in order to roll the steel skeleton location pinch roller positioning the Ω shape steel skeleton imported through described Ω shape steel skeleton guiding mechanism, in order to the extruder of facing the wall and meditating by the surface adhesion one aspect wall in the T-shaped strip importing Ω shape steel skeleton, face the wall and meditate to ensure its hold down gag of facing the wall and meditating with the bonding of T-shaped strip in order to roll, being stained with the T-shaped strip faced the wall and meditated so that pipeline cooling device that its final molding is hollow wall plastic-steel winding pipeline and second control device in order to cool down, described pipeline sizing core is located on described body, described T-shaped strip guiding mechanism, described T-shaped strip sticker, described strip location pinch roller, described Ω shape steel skeleton guiding mechanism, described steel skeleton location pinch roller, described extruder of facing the wall and meditating, described face the wall and meditate hold down gag and described pipeline sizing core is all located on described body and is adjacent to pipeline cooling device, described T-shaped strip sticker includes will be located in the strip of T-shaped strip bonding adjacent on described pipeline sizing core and pastes extruder and the strip heating softening device in order to thermoplastic T-shaped strip, described hold down gag of facing the wall and meditating includes one in order to roll face the wall and meditate rolling wheel and the rolling wheel chiller in order to rolling wheel of facing the wall and meditating described in cooling down faced the wall and meditated, described second control device respectively with described T-shaped strip guiding mechanism, described strip pastes extruder, described T-shaped strip softening plant, described Ω shape steel skeleton guiding mechanism, described extruder electrical connection of facing the wall and meditating.
The technique effect of the present invention is: aborning during empty wall plastic-steel winding pipeline, first produced T-shaped strip by T-shaped strip manufacture device, Ω shape steel skeleton manufactures device and steel band rolling is made Ω shape steel skeleton, then again by the T-shaped strip prepared, Ω shape steel skeleton by pipeline shaped device just plastic go out hollow wall plastic-steel winding pipeline, each operation of whole production line not only easy to operate, production efficiency is high, and quality management and control is easy, is effectively ensured the quality of the hollow wall plastic-steel winding pipeline molded.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 2 is the schematic diagram of the T-shaped strip manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 3 is the schematic diagram of the extrusion die of the T-shaped strip manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 4 is the schematic diagram being cooled to pattern of the T-shaped strip manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 5 is the schematic diagram of the Ω shape steel skeleton manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 6 is the schematic diagram of the rolling wheels of the Ω shape steel skeleton manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 7 is the schematic diagram of the directive wheel of the Ω shape steel skeleton manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Steel band is rolled into the schematic diagram of Ω shape steel skeleton by the wheels that roll that Fig. 8 is the Ω shape steel skeleton manufacture device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Fig. 9 is the schematic diagram of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Figure 10 is the partial schematic diagram of another angle of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention, to show that extruder of facing the wall and meditating is faced the wall and meditated in T-shaped strip surface adhesion；
Figure 11 is the schematic diagram of the pipeline sizing core of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Figure 12 is the schematic diagram of the T-shaped strip guiding mechanism of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Figure 13 is the schematic diagram of the Ω shape steel skeleton guiding mechanism of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Figure 14 is the schematic diagram of the strip location pinch roller of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Figure 15 is the schematic diagram of the steel skeleton location pinch roller of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention；
Figure 16 is the schematic diagram of the hold down gag of facing the wall and meditating of the pipeline shaped device of the production line for manufacturing hollow wall plastic-steel winding pipeline of the embodiment of the present invention.
Detailed description of the invention
Referring to shown in Fig. 1, the present invention provides a kind of production line 100 for manufacturing hollow wall plastic-steel winding pipeline, manufactures device 200, Ω shape steel skeleton manufacture device 300 and pipeline shaped device 400 including T-shaped strip, particularly as follows:
Refer to shown in Fig. 2 to Fig. 4, T-shaped strip manufactures device 200 and includes in order to the extruder 210 by the sizing material that plastic cement grain hot melt is molten condition of feeding, in order to melted sizing material to be shaped to the T-shaped strip mould 220 of T-shaped strip, in order to receive and to cool down the bosh 230 of the T-shaped strip supplied by T-shaped strip mould 220, in order to draw the traction apparatus 240 of the T-shaped strip pulling out the cooling of cooled tank 230, in order to the T-shaped strip being drawn pull-out by traction apparatus 240 to be collected the collection device 250 and first control device (not indicating in figure) deposited, extruder 210 is sequentially connected to T-shaped strip mould 220, bosh 230, traction apparatus 240 and collection device 250, T-shaped strip mould 220 includes extrusion die 221 and is cooled to pattern 222, extrusion die 221 is provided with the extrusion die cavity 2210 corresponding with T-shaped strip, and this extrusion die cavity 2210 is connected with the nozzle of extruder 210, it is cooled to pattern 222 and is provided with a cooling die cavity 2220 that the cooling of high temperature T-shaped strip is low temperature T-shaped strip in order to be supplied by extrusion die 221, cooling die cavity 2220 connects with extrusion die cavity 2210, first control device respectively with extruder 210, bosh 230, traction apparatus 240 and collection device 250 electrically connect.Preferably, extrusion die 221 is connected to and makes it extrude die cavity 2210 to be in the air compressor machine (not indicating in figure) of vacuum state, so, when the sizing material of molten condition is molded high temperature T-shaped strip by extrusion die 221, make extrusion die cavity 2210 be in vacuum state by air compressor machine, ensure the Forming Quality of T-shaped strip preferably.
It addition, traction apparatus 240 is caterpillar tractor, wherein, adopt caterpillar tractor, compressing of its upper and lower crawler belt can be passed through the T-shaped strip of forming is pulled out smoothly, be conducive to the collection device 250 collection to T-shaped strip.Collection device 250 includes retracting frame 251 and in order to drive this retracting frame 251 to rotate the retracting driving device (not indicating in figure) of retracting T-shaped strip, one end of retracting driving device is connected on retracting frame 251, retracting driving device electrically connects with controlling device, and it is provided by collection device 250, both alleviate the labor intensity of operating personnel, also save the human cost of enterprise.Further, retracting driving device is motor, and motor is connected to retracting frame 251 by the output shaft of its configuration, and wherein, motor is conventional driving device, it is simple to maintenance of drawing materials.
T-shaped strip manufactures the work process of device 200: first, start T-shaped strip and manufacture device 200, now, first control device can control extruder 210 and work, extruder 210 can the plastics micelle of hot melt feeding the sizing material that makes its hot melt be molten condition, then, the sizing material of molten condition can be extruded the extrusion die cavity 2210 to extrusion die 221 by its nozzle by extruder 210, simultaneously, first control device can control air compressor machine work, it is made to evacuate as vacuum state by extrusion die cavity 2210, and the sizing material of molten condition can be molded high temperature T-shaped strip by this extrusion die cavity 2210 under vacuum conditions, afterwards, high temperature T-shaped strip can be delivered to the cooling die cavity 2220 being cooled to pattern 222 by this extrusion die 221, and the high temperature T-shaped strip being in cooling die cavity 2220 can be cooled into pattern 222 cooling for low temperature T-shaped strip, afterwards, it is cooled to pattern 222 and this low temperature T-shaped strip can be delivered to bosh 230, to T-shaped strip being done further cooling, what ensure T-shaped strip finally cools down molding, and the T-shaped strip after the cooling of cooled tank 230 can be drawn pull-out by traction apparatus 240, finally, first control device can control the motor work of collection device 250, so that retracting frame 251 furls by the T-shaped strip of traction pull-out.
Refer to shown in Fig. 5 to Fig. 8, Ω shape steel skeleton manufactures device 300 and includes support body 310, it is located at the steel band locating clip 320 on one end 311 of support body 310, in order to steel band to be rolled out Ω shape rolling mechanism 330 and first driving device (not indicating in figure) of Ω shape steel skeleton, Ω shape rolling mechanism 330 include rolling wheel support frame 331 and be sequentially laid on this rolling wheel support frame 331 in the same direction some in order to roll the steel band rolling wheels 332 with molding Ω shape steel skeleton, rolling wheel support frame 331 is located on support body 310 and is adjacent to steel band locating clip 320, first driving device is connected with some rolling wheels 332 respectively.Owing to Ω shape rolling mechanism 330 is configured with some rolling wheels 332, as long as inserting steel band on steel band locating clip 320, relend and driven these some rolling wheels 332 to work by driving device, steel band just can be rolled into Ω shape steel skeleton, whole operation is easy and convenient, and the Ω shape steel skeleton quality rolled out is high.
Specifically, rolling wheels 332 are the rolling wheels 332 that at least two groups be arranged in parallel, often organize rolling wheels 332 include rolling wheel 3321 and be oppositely arranged with upper rolling wheel 3321 in order to coordinate the lower rolling wheel 3322 being Ω shape steel skeleton by steel band rolling with rolling wheel on this 3321, upper rolling wheel 3321 is arranged on rolling wheel support frame 331 by the upper connection axle 3323 at its two ends of traverse, and upper rolling wheel 3321 has the upper rolling portion 33210 corresponding with the profile of Ω shape steel skeleton, lower rolling wheel 3322 is arranged on rolling wheel support frame 331 by the lower connection axle 3324 at its two ends of traverse, and lower rolling wheel 3322 has the lower rolling portion 33220 corresponding with the profile of Ω shape steel skeleton.Wherein, the upper rolling portion 33210 of upper rolling wheel 3321, lower rolling wheel 3322 lower rolling portion 33220 be respectively provided with the profile corresponding with Ω shape steel skeleton, namely the combination going up rolling portion 33210 and lower rolling portion 33220 is equivalent to an impressing die cavity, so, when the upper rolling portion 33210 of upper rolling wheel 3321 coordinates rolling steel band with the lower rolling portion 33220 of lower rolling wheel 3322, rolling pressure by upper rolling wheel 3321 with lower rolling wheel 3322, it is possible to quickly steel band is rolled into Ω shape steel skeleton.
Shown in Fig. 6, upper rolling portion 33210 has the first rolling protuberance 33211 rolling out Ω shape steel skeleton most significant end and rolls out the second rolling protuberance 33212 of Ω shape steel skeleton least significant end, lower rolling portion 33220 have with first roll protuberance 33211 coordinates roll out Ω shape steel skeleton most significant end first rolling recess 33221 and with second roll protuberance 33212 coordinate roll out Ω shape steel skeleton least significant end second roll recess 33222, first rolling protuberance 33211 and the first rolling recess 33221 coordinate the position rolling out Ω shape steel skeleton most significant end to roll protuberance 33212 with second and described second rolling recess 33222 coordinates the distance between the position rolling out Ω shape steel skeleton least significant end to be the roll forming degree of depth, figure is denoted as H, this roll forming degree of depth is presented to set up from the rolling wheels 332 of the rolling wheels 332 of rolling steel band at first to last rolling steel band and is put.So, present to set up due to roll forming depth H and put, not only ensure that the rolling operation of each rolling wheels 332 can be smoothed out, and reduce the rolling intensity of each rolling wheels 332 preferably, improve its availability.
Shown in Fig. 5, steel band locating clip 320 includes being located in first location-plate 321 of steel band one end, in order to be located in the second location-plate 322 of the steel band other end, in order to the clamping regulation mechanism 323 adjusting the clamping distance between the first location-plate 321 and the second location-plate 322 and the support baseboard 324 being located on support body 310, first location-plate the 321, second location-plate 322 is all mobile to be located on support baseboard 324.When clamping steel band, as long as by clamping regulation mechanism 323, just can make to adjust between first location-plate the 321, second location-plate 322 suitable distance, and then ensure the clamping of steel band.Preferably, clamping regulation mechanism 323 includes controlling the first location-plate 321 and is close to or is away from the first clamping adjusting rod 3231 of the second location-plate 322, the first fixing nut 3233 in order to fix the first clamping adjusting rod 3231, it is close to or is away from the second clamping adjusting rod 3232 of the first location-plate 321 and the second fixing nut 3234 in order to fix the second clamping adjusting rod 3232 in order to control the second location-plate 322, first fixing nut 3233 is located on support baseboard 324 and near the first location-plate 321, second fixing nut 3234 is located on support baseboard 324 and near described second location-plate 322, first clamping adjusting rod 3231 is bolted in the first fixing nut 3233 and is connected with the first location-plate 321 through this first fixing nut 3233, second clamping adjusting rod 3232 is bolted in the second fixing nut 3234 and is connected with the second location-plate 322 through this second fixing nut 3234.It is specially, if adjust the first location-plate 321, first turn first clamps adjusting rod 3231, making this first clamping adjusting rod 3231 remove from the fix its one end first fixing nut 3233 gradually, now the first location-plate 321 just can move adjustment position, after complete, reversely turn first clamps adjusting rod 3231 again, making it constantly fix nut 3233 through first and be connected to the first location-plate 321, so, the first location-plate 321 just can maintain static；In like manner, the second location-plate 322 is also be adjusted according to the method for adjustment of the first location-plate 321, is not described further herein.
Referring to shown in Fig. 1, driving device is a motor, and motor is connected at least two group rolling wheels 332 by a drive mechanism 340, specifically, be connected to five groups of rolling wheels 332, and adopt motor as driving device, both it is easy to draw materials, driving effect can be realized again preferably.Further, drive mechanism 340 is transfer gear train 340a, and transfer gear train 340a includes gear train 341 corresponding to the quantity rolling wheels 332 with at least two groups and the middle connection gear 342 connecting between adjacent teeth wheels 341, often group gear train 341 include with on be connected axle 3323 and connect and pass through gear 3411 that connection axle 3323 on this is located on rolling wheel support frame 331 and connect and pass through, with the lower axle 3324 that is connected, the lower gear 3412 that this lower connection axle 3324 is located on rolling wheel support frame 331, the middle gear 342 that connects is located on rolling wheel support frame 331 by the intermediate connecting shaft 343 at its two ends of traverse, connect gear 34 in the middle of arbitrary to be located on motor output shaft.When motor works, power can be reached, by the output shaft of its arranging, the middle connection gear 342 being connected with output shaft by it, and after centre connection gear 342 stress, it can act on connected two adjacent lower gears 3412, and lower connection axle 3324 after lower gear 3412 stress, can be made to rotate, lower connection axle 3324 then can drive lower rolling wheel 3322 to rotate, simultaneously, power can be reached the gear 3411 of corresponding engagement by lower gear 3412, and upper connection axle 3323 after gear 3411 stress, can be made to rotate, upper connection axle 3323 then can drive rolling wheel 3321 to rotate, thus realizing upper rolling wheel 3321, the rolling operation of lower rolling wheel 3322, additionally, power can be reached another group gear train 341 by another middle gear 342 that connects connected by the gear train 341 after stress, so, until all gear trains 341 and middle connection gear 342 rotation work, so just each group of rolling wheels 332 can be driven to work.
Refer to shown in Fig. 7, Ω shape steel skeleton manufacture device 300 also includes leading and draws the directive wheel 350 of Ω shape steel skeleton, directive wheel 350 is located at the other end 312 of the one end 311 relative to support body 310, and its be adjacent at least two groups rolling wheels 332, in order to user collect molding after go out Ω shape steel skeleton.Further, directive wheel 350 connects axle (not indicating in figure) by the guiding at its two ends of traverse and is arranged on rolling wheel support frame 331, and this directive wheel 350 has the guide part 351 corresponding with the profile of Ω shape steel skeleton, and by this guide part 351, advantageously ensure that Ω shape steel skeleton is derived smoothly.
Ω shape steel skeleton manufactures the work process of device 300: time initial, first pass through the clamping steel band to be processed of steel band locating clip 320, it is specially, utilize what the first clamping adjusting rod 3231 adjusted the first location-plate 321 position is set, what the second clamping adjusting rod 3232 adjusted the second location-plate 322 arranges position, so that sandwiched steel band preferably, after complete, start motor, this motor can be connected the engagement between gear 342 by the gear train 341 of transfer gear train 340a with centre and power reaches each group of rolling wheels 332, so that often group rolls the upper rolling wheel 3321 of wheels 332, lower rolling wheel 3322 carries out rolling operation, now, steel band can be drawn between supreme rolling wheel 3321 and lower rolling wheel 3322 by the rolling wheels 332 rolling steel band at first, relend and with coordinating of lower rolling wheel 3322, steel band is rolled into the Ω shape steel skeleton with certain altitude from upper rolling wheel 3321, then, rolled wheels 332 by each group successively and continue rolling, until last group rolling wheels 332, so that Ω shape steel skeleton is final highly in being incremented by molding.Finally, the Ω shape steel skeleton of roll forming can be led by directive wheel 350.
Refer to shown in Fig. 9 to Figure 16, pipeline shaped device 400 includes body 410, pipeline sizing core 420 in order to pipeline of shaping, in order to T-shaped strip to be directed into the T-shaped strip guiding mechanism 430 on pipeline sizing core 420, in order to the T-shaped strip sticker 440 by adjacent T-shaped strip bonding, in order to roll the strip location pinch roller 451 positioning the T-shaped strip after T-shaped strip sticker 440 bonds, in order to the Ω shape steel skeleton guiding mechanism 460 on the locating slot supplying Ω shape steel skeleton location that the T-shaped strip after Ω shape steel skeleton is directed into bonding is formed, in order to roll the steel skeleton location pinch roller 452 positioning the Ω shape steel skeleton imported through Ω shape steel skeleton guiding mechanism 460, in order to the extruder 470 of facing the wall and meditating by the surface adhesion one aspect wall in the T-shaped strip importing Ω shape steel skeleton, face the wall and meditate to ensure its hold down gag 480 of facing the wall and meditating with the bonding of T-shaped strip in order to roll, it is stained with the T-shaped strip faced the wall and meditated so that pipeline cooling device 490 that its final molding is hollow wall plastic-steel winding pipeline and second control device (not indicating in figure) in order to cool down, pipeline sizing core 420 is located on body 410, T-shaped strip guiding mechanism 430, T-shaped strip sticker 440, strip location pinch roller 451, Ω shape steel skeleton guiding mechanism 460, steel skeleton location pinch roller 452, face the wall and meditate extruder 470, face the wall and meditate hold down gag 480 and pipeline sizing core 420 is all located on body 410 and is adjacent to pipeline cooling device 490, T-shaped strip sticker 440 includes will be located in the strip of T-shaped strip bonding adjacent on pipeline sizing core 420 and pastes extruder 441 and the strip heating softening device 442 in order to thermoplastic T-shaped strip, hold down gag 480 of facing the wall and meditating includes one in order to roll the rolling wheel 481 and in order to cool down the rolling wheel chiller of rolling wheel 481 of facing the wall and meditating of facing the wall and meditating faced the wall and meditated, second control device respectively with T-shaped strip guiding mechanism 430, strip pastes extruder 441, T-shaped strip softening plant 442, Ω shape steel skeleton guiding mechanism 460, extruder 470 of facing the wall and meditating electrically connects.
Refer to shown in Figure 11, body 410 is provided with an installation plectane 411, wherein, this installation plectane 411 is laid with multiple installing hole on its surface, so that parts are arranged on installation plectane 411, and pipeline sizing core 420 is located on installation plectane 411, and the centrage of this pipeline sizing core 420 overlaps with the centrage installing plectane 411；Strip location pinch roller 451, steel skeleton location pinch roller 452, hold down gag 480 of facing the wall and meditating all is installed on installation plectane 411, it is specially, strip location pinch roller 451, steel skeleton location pinch roller 452, hold down gag 480 of facing the wall and meditating is mainly by being equipped with corresponding screw and carrying out coordinating with the installing hole installing plectane 411 by this screw and make it be fixed on installation plectane 411, simple and convenient, but also can be according to actual needs, strip is positioned pinch roller 451, steel skeleton location pinch roller 452 or hold down gag 480 of facing the wall and meditating are arranged on the optional position installed on plectane 11, as long as being provided with installing hole on the position of this correspondence.
Refer to shown in Figure 12, T-shaped strip guiding mechanism 430 include the first leading truck 431 being fixedly arranged on body 410, the first directive wheel 432 being movably arranged at this first leading truck 431 and order about T-shaped strip be directed into pipeline sizing core 420 strip driving device (not indicating in figure), first leading truck 431 be provided with one and first directive wheel 432 interval relative first guiding base plate 433, being formed for, between first directive wheel 431 and the first guiding base plate 433, the strip guide channel 434 that T-shaped strip is directed into, second control device electrically connects with strip driving device.When T-shaped strip imports, second control device can control the work of strip driving device, so that it drives T-shaped strip, and T-shaped strip can enter from strip guide channel 434 via the guiding of the first leading truck 431, and it is directed on the surface of pipeline sizing core 420, whole simple to operation.Further, first directive wheel 432 is provided with the strip guide part 4320 corresponding with the profile of T-shaped strip, and strip guide part 4320 is a groove, and the setting of strip guide part 4320, be conducive to the smooth guiding of T-shaped strip, and ensure that T-shaped strip avoids it to produce defect when leading.
Refer to shown in Figure 13, Ω shape steel skeleton guiding mechanism 460 includes the second leading truck 461 being fixedly arranged on body 410, it is movably arranged at the second directive wheel 462 of this second leading truck 461 and orders about the steel skeleton driving device (not indicating in figure) in the T-shaped strip after Ω shape steel skeleton is directed into bonding, second leading truck 461 be provided with one and second directive wheel 462 interval relative second guiding base plate 463, it is formed for, between second directive wheel 462 and the second guiding base plate 463, the steel skeleton guide channel 464 that Ω shape steel skeleton is directed into, second control device electrically connects with steel skeleton driving device.When Ω shape steel skeleton imports, second control device can control the work of steel skeleton driving device, so that it drives Ω shape steel skeleton, and Ω shape steel skeleton can enter from steel skeleton guide channel 464 via the guiding of the second leading truck 462, and it is directed on the locating slot for its location setting of the T-shaped strip after bonding.Further, the second directive wheel 462 is provided with the steel skeleton guide part 4620 corresponding with the profile of Ω shape steel skeleton, is beneficial to the smooth guiding of Ω shape steel skeleton, and ensures that Ω shape steel skeleton avoids it to produce defect when leading.
Shown in Fig. 9 and Figure 10, it is preferred that, strip heating softening device 442 is high-temperature hot air pressure gun.Wherein, element is carried out welding and the instrument winning element by the hot blast that high-temperature hot air pressure gun blows out mainly by the rifle core of heating resistance wire.Thus, when adjacent T-shaped strip is bonded, first pass through high-temperature hot air pressure gun to its thermoplastic, be beneficial to strip and paste the extruder 441 bonding to adjacent T-shaped strip, it is ensured that the bonding quality between T-shaped strip.Pipeline cooling device 490 is cooling duct, and the air outlet of this cooling duct is toward pipeline sizing core 420, and during cooling, cooling duct can carry cooling air to pipeline, so that pipeline is lowered the temperature effectively.Additionally, extruder 470 of facing the wall and meditating is configured with two heat guns, as shown in Figure 10, it is the first heat gun 471 and the second heat gun 472 respectively, when extruder 470 of facing the wall and meditating sticks to the surface of T-shaped strip by facing the wall and meditating, first heat gun 471 and the second heat gun 472 correspondence are by the T-shaped strip hot melt of Ω shape steel skeleton both sides, and the extruder 470 that is beneficial to face the wall and meditate sticks to the surface of T-shaped strip by facing the wall and meditating, and ensures to face the wall and meditate compactly to stick to the surface of T-shaped strip.
Refer to shown in Figure 16, rolling wheel chiller 482 is a cold water pipe, has a through hole 4811 interted for cold water pipe in vain, wherein in rolling wheel 481 of facing the wall and meditating, by cold water pipe is interted into rolling wheel 481 of facing the wall and meditating, it is possible to the rolling wheel 481 that makes to face the wall and meditate is lowered the temperature rapidly when rolling is faced the wall and meditated.
The work process of pipeline shaped device 400 is: first, start machine, first controlled the strip driving device of T-shaped strip guiding mechanism 430 by second control device and T-shaped strip is directed into pipeline sizing core 420, then second control device can control the T-shaped strip softening plant 442 of T-shaped strip sticker 440 and is operated, make it by adjacent T-shaped strip thermoplastic, then, second control device can control strip stickup extruder 441 and be operated, make it by adjacent T-shaped strip bonding, afterwards, position pinch roller 451 by strip the T-shaped strip after bonding to be compressed, to ensure the bonding quality of adjacent T-shaped strip；Next step, second control device can control, on the locating slot that the T-shaped strip after Ω shape steel skeleton is directed into bonding by the steel skeleton driving device of Ω shape steel skeleton guiding mechanism 460 is formed, afterwards, to position pinch roller 452 by steel skeleton and compress Ω shape steel skeleton；Next step, the second control device extruder 470 that can control to face the wall and meditate works, and at the surface adhesion one aspect wall of the T-shaped strip being imported with Ω shape steel skeleton, simultaneously, for the bonding ensureing to face the wall and meditate and between T-shaped strip, is compressed by rolling wheel 481 of facing the wall and meditating and faces the wall and meditates；Afterwards, second control device can control pipeline cooling device 490 and carry out cooling down operation, and so, the molding that just can complete hollow wall plastic-steel winding pipeline makes.
Below in conjunction with diagram, the operation principle of the production line 100 for manufacturing hollow wall plastic-steel winding pipeline of the present invention is further described:
First, start whole production line 100 to work, T-shaped strip manufacture device 200 first control device can control extruder 210 and work, extruder 210 can the plastics micelle of hot melt feeding the sizing material that makes its hot melt be molten condition, then, the sizing material of molten condition can be extruded the extrusion die cavity 2210 to extrusion die 221 by its nozzle by extruder 210, simultaneously, first control device can control air compressor machine work, it is made to evacuate as vacuum state by extrusion die cavity 2210, and the sizing material of molten condition can be molded high temperature T-shaped strip by this extrusion die cavity 2210 under vacuum conditions, afterwards, high temperature T-shaped strip can be delivered to the cooling die cavity 2220 being cooled to pattern 222 by this extrusion die 221, and the high temperature T-shaped strip being in cooling die cavity 2220 can be cooled into pattern 222 cooling for low temperature T-shaped strip, afterwards, it is cooled to pattern 222 and this low temperature T-shaped strip can be delivered to bosh 230, to T-shaped strip being done further cooling, what ensure T-shaped strip finally cools down molding, and the T-shaped strip after the cooling of cooled tank 230 can be drawn pull-out by traction apparatus 240, finally, first control device can control the motor work of collection device 250, so that retracting frame 251 furls by the T-shaped strip of traction pull-out.
Now, Ω shape steel skeleton can be manufactured device 300 and carry out simultaneously operating, it is specially, first pass through the clamping steel band to be processed of steel band locating clip 320, mainly utilize what the first clamping adjusting rod 3231 adjusted the first location-plate 321 position is set, what the second clamping adjusting rod 3232 adjusted the second location-plate 322 arranges position, so that sandwiched steel band preferably, after complete, start motor, this motor can be connected the engagement between gear 342 by the gear train 341 of transfer gear train 340a with centre and power reaches each group of rolling wheels 332, so that often group rolls the upper rolling wheel 3321 of wheels 332, lower rolling wheel 3322 carries out rolling operation, now, steel band can be drawn between supreme rolling wheel 3321 and lower rolling wheel 3322 by the rolling wheels 332 rolling steel band at first, relend and with coordinating of lower rolling wheel 3322, steel band is rolled into the Ω shape steel skeleton with certain altitude from upper rolling wheel 3321, then, rolled wheels 332 by each group successively and continue rolling, until last group rolling wheels 332, so that Ω shape steel skeleton is final highly in being incremented by molding.Finally, the Ω shape steel skeleton of roll forming can be led by directive wheel 350.
Finally, pipeline shaped device 400 is promoted to be operated, make it that T-shaped strip is manufactured the T-shaped strip that device 200 produces, Ω shape steel skeleton manufactures the Ω shape steel skeleton of device 300 manufacture and molds hollow wall plastic-steel winding pipeline, it is specially, first controlled the strip driving device of T-shaped strip guiding mechanism 430 by second control device and T-shaped strip is directed into pipeline sizing core 420, then second control device can control the T-shaped strip softening plant 442 of T-shaped strip sticker 440 and is operated, make it by adjacent T-shaped strip thermoplastic, then, second control device can control strip stickup extruder 441 and be operated, make it by adjacent T-shaped strip bonding, afterwards, position pinch roller 451 by strip the T-shaped strip after bonding to be compressed, to ensure the bonding quality of adjacent T-shaped strip；Next step, second control device can control, on the locating slot that the T-shaped strip after Ω shape steel skeleton is directed into bonding by the steel skeleton driving device of Ω shape steel skeleton guiding mechanism 460 is formed, afterwards, to position pinch roller 452 by steel skeleton and compress Ω shape steel skeleton；Next step, the second control device extruder 470 that can control to face the wall and meditate works, and at the surface adhesion one aspect wall of the T-shaped strip being imported with Ω shape steel skeleton, simultaneously, for the bonding ensureing to face the wall and meditate and between T-shaped strip, is compressed by rolling wheel 481 of facing the wall and meditating and faces the wall and meditates；Afterwards, second control device can control pipeline cooling device 490 and carry out cooling down operation, and so, the molding that just can complete hollow wall plastic-steel winding pipeline makes.
Claims (10)
1. the production line being used for manufacturing hollow wall plastic-steel winding pipeline, it is characterised in that including:
T-shaped strip manufactures device, including in order to the extruder by the sizing material that plastic cement grain hot melt is molten condition of feeding, in order to melted sizing material to be shaped to the T-shaped strip mould of T-shaped strip, in order to receive and to cool down the bosh of the T-shaped strip by the supply of described T-shaped strip mould, in order to draw the traction apparatus of the T-shaped strip that pull-out cools down through described bosh, in order to will be collected, by the T-shaped strip of described traction apparatus traction pull-out, the collection device and first control device deposited, described extruder is sequentially connected to described T-shaped strip mould, described bosh, described traction apparatus and described collection device, described T-shaped strip mould includes extrusion die and is cooled to pattern, described extrusion die is provided with the extrusion die cavity corresponding with T-shaped strip, and this extrusion die cavity is connected with the nozzle of described extruder, the described pattern that is cooled to is provided with a cooling die cavity that the cooling of high temperature T-shaped strip is low temperature T-shaped strip in order to be supplied by described extrusion die, described cooling die cavity connects with described extrusion die cavity, described first control device respectively with described extruder, described bosh, described traction apparatus and the electrical connection of described collection device；
Ω shape steel skeleton manufactures device, including support body, the steel band locating clip being located on one end of described support body, in order to steel band to be rolled out Ω shape rolling mechanism and first driving device of Ω shape steel skeleton, described Ω shape rolling mechanism include rolling wheel support frame and be sequentially laid on this rolling wheel support frame in the same direction some in order to roll the steel band rolling wheels with molding Ω shape steel skeleton, described roller supporting is set up on described support body and is adjacent to described steel band locating clip, and described first driving device is connected with described some rolling wheels respectively；And
Pipeline shaped device, including body, pipeline sizing core in order to pipeline of shaping, in order to T-shaped strip to be directed into the T-shaped strip guiding mechanism on described pipeline sizing core, in order to the T-shaped strip sticker by adjacent T-shaped strip bonding, in order to roll the strip location pinch roller positioning the T-shaped strip after described T-shaped strip sticker bonds, in order to the Ω shape steel skeleton guiding mechanism on the locating slot supplying Ω shape steel skeleton location that the T-shaped strip after Ω shape steel skeleton is directed into bonding is formed, in order to roll the steel skeleton location pinch roller positioning the Ω shape steel skeleton imported through described Ω shape steel skeleton guiding mechanism, in order to the extruder of facing the wall and meditating by the surface adhesion one aspect wall in the T-shaped strip importing Ω shape steel skeleton, face the wall and meditate to ensure its hold down gag of facing the wall and meditating with the bonding of T-shaped strip in order to roll, being stained with the T-shaped strip faced the wall and meditated so that pipeline cooling device that its final molding is hollow wall plastic-steel winding pipeline and second control device in order to cool down, described pipeline sizing core is located on described body, described T-shaped strip guiding mechanism, described T-shaped strip sticker, described strip location pinch roller, described Ω shape steel skeleton guiding mechanism, described steel skeleton location pinch roller, described extruder of facing the wall and meditating, described face the wall and meditate hold down gag and described pipeline sizing core is all located on described body and is adjacent to pipeline cooling device, described T-shaped strip sticker includes will be located in the strip of T-shaped strip bonding adjacent on described pipeline sizing core and pastes extruder and the strip heating softening device in order to thermoplastic T-shaped strip, described hold down gag of facing the wall and meditating includes one in order to roll face the wall and meditate rolling wheel and the rolling wheel chiller in order to rolling wheel of facing the wall and meditating described in cooling down faced the wall and meditated, described second control device respectively with described T-shaped strip guiding mechanism, described strip pastes extruder, described T-shaped strip softening plant, described Ω shape steel skeleton guiding mechanism, described extruder electrical connection of facing the wall and meditating.
2. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described rolling wheels are the rolling wheels that at least two groups be arranged in parallel, often organize described rolling wheels and include rolling wheel and to be oppositely arranged with described upper rolling wheel in order to coordinate steel band rolling with rolling wheel on this be the lower rolling wheel of Ω shape steel skeleton, described upper rolling wheel is arranged on described rolling wheel support frame by the upper connection axle at its two ends of traverse, and described upper rolling wheel has the upper rolling portion corresponding with the profile of Ω shape steel skeleton, described lower rolling wheel is arranged on described rolling wheel support frame by the lower connection axle at its two ends of traverse, and described lower rolling wheel has the lower rolling portion corresponding with the profile of Ω shape steel skeleton.
3. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 2, it is characterized in that: described upper rolling portion has the first rolling protuberance rolling out Ω shape steel skeleton most significant end and rolls out the second rolling protuberance of Ω shape steel skeleton least significant end, described lower rolling portion have with described first roll protuberance coordinates roll out Ω shape steel skeleton most significant end first rolling recess and with described second roll protuberance coordinate roll out Ω shape steel skeleton least significant end second roll recess, the distance that described first rolling protuberance and described first rolling recesses fit roll out the position of Ω shape steel skeleton most significant end and described second rolling protuberance and described second rolling recesses fit rolls out between the position of Ω shape steel skeleton least significant end is the roll forming degree of depth, the described roll forming degree of depth is presented to set up from the extremely last rolling wheels rolling steel band of rolling wheels of rolling steel band at first and is put.
4. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described steel band locating clip includes being located in first location-plate of steel band one end, in order to be located in the second location-plate of the steel band other end, in order to adjust the clamping regulation mechanism of the clamping distance between described first location-plate and described second location-plate and to be located at the support baseboard on described support body, described first location-plate, described second location-plate are all mobile to be located on described support baseboard；
Described clamping regulation mechanism includes controlling described first location-plate and is close to or is away from the first clamping adjusting rod of described second location-plate, the first fixing nut in order to fixing described first clamping adjusting rod, it is close to or is away from the second clamping adjusting rod of described first location-plate in order to control described second location-plate and fix nut in order to the second of fixing described second clamping adjusting rod, described first fixing nut is located on described support baseboard and near described first location-plate, described second fixing nut is located on described support baseboard and near described second location-plate, described first clamping adjusting rod is bolted in the described first fixing nut and is connected with described first location-plate through this first fixing nut, described second clamping adjusting rod is bolted in the described second fixing nut and is connected with described second location-plate through this second fixing nut.
5. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 2, it is characterised in that: described first driving device is a motor, described motor by a drive mechanism be connected to described at least two groups roll wheels.
6. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 5, it is characterized in that: described drive mechanism is transfer gear train, and described transfer gear train include the gear train corresponding with the quantity of described at least two groups rolling wheels and connect between adjacent described gear train in the middle of connect gear, often organize described gear train include with described on be connected axle and connect and be located in the gear on described rolling wheel support frame by connection on this and connect with the described lower axle that is connected and be located in the lower gear on described rolling wheel support frame by this lower connection, connect gear in the middle of described and be located on described rolling wheel support frame by the intermediate connecting shaft at its two ends of traverse, arbitrary described middle gear that connects is located on described motor output shaft.
7. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described T-shaped strip guiding mechanism includes the first leading truck being fixedly arranged on described body, be movably arranged at this first leading truck the first directive wheel and order about T-shaped strip be directed into described pipeline sizing core strip driving device, described first leading truck be provided with one and described first directive wheel interval relative first guiding base plate, it is formed for, between described first directive wheel and described first guiding base plate, the strip guide channel that T-shaped strip is directed into, described second control device electrically connects with described strip driving device.
8. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 7, it is characterised in that: described first directive wheel is provided with the strip guide part corresponding with the profile of T-shaped strip.
9. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 1, it is characterized in that: described Ω shape steel skeleton guiding mechanism includes the second leading truck being fixedly arranged on described body, it is movably arranged at the second directive wheel of this second leading truck and orders about the steel skeleton driving device in the T-shaped strip after Ω shape steel skeleton is directed into bonding, described second leading truck be provided with one and described second directive wheel interval relative second guiding base plate, it is formed for, between described second directive wheel and described second guiding base plate, the steel skeleton guide channel that Ω shape steel skeleton is directed into, described second control device electrically connects with described steel skeleton driving device.
10. the production line for manufacturing hollow wall plastic-steel winding pipeline as claimed in claim 9, it is characterised in that: described second directive wheel is provided with the steel skeleton guide part corresponding with the profile of Ω shape steel skeleton.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310326963.6A CN104339676B (en) | 2013-07-30 | 2013-07-30 | For manufacturing the production line of hollow wall plastic-steel winding pipeline |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310326963.6A CN104339676B (en) | 2013-07-30 | 2013-07-30 | For manufacturing the production line of hollow wall plastic-steel winding pipeline |
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| CN104339676A CN104339676A (en) | 2015-02-11 |
| CN104339676B true CN104339676B (en) | 2016-06-29 |
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| WO2000018563A1 (en) * | 1998-09-30 | 2000-04-06 | Levingston Jerry C | Pipe extrusion process and apparatus |
| CN2416318Y (en) * | 2000-04-07 | 2001-01-24 | 东泰(成都)工业有限公司 | Apparatus for producing metal frame reinforced composite plastic pipe |
| CN202428673U (en) * | 2012-01-16 | 2012-09-12 | 赵炳章 | Production line of large-diameter plastic-steel flat-wall winding water drain pipes |
| CN102661452A (en) * | 2012-05-11 | 2012-09-12 | 山东融汇管通有限公司 | Tube-framework plastic composite tube and producing process thereof |
| CN203427335U (en) * | 2013-07-30 | 2014-02-12 | 李玉波 | Production line for manufacturing hollow wall plastic steel winding pipeline |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000018563A1 (en) * | 1998-09-30 | 2000-04-06 | Levingston Jerry C | Pipe extrusion process and apparatus |
| CN2416318Y (en) * | 2000-04-07 | 2001-01-24 | 东泰(成都)工业有限公司 | Apparatus for producing metal frame reinforced composite plastic pipe |
| CN202428673U (en) * | 2012-01-16 | 2012-09-12 | 赵炳章 | Production line of large-diameter plastic-steel flat-wall winding water drain pipes |
| CN102661452A (en) * | 2012-05-11 | 2012-09-12 | 山东融汇管通有限公司 | Tube-framework plastic composite tube and producing process thereof |
| CN203427335U (en) * | 2013-07-30 | 2014-02-12 | 李玉波 | Production line for manufacturing hollow wall plastic steel winding pipeline |
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Effective date of registration: 20191224 Address after: No.48-1, Yanshan Avenue, dormitory D, No.43 Yanchao Road, Yanchuan community, Yanluo street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen city Double Happiness Pipe Industry Co Ltd Address before: 518000 Guangdong city of Shenzhen province Baoan District Songgang streets Yan Chuanyan towards the road No. 43 building a layer of East -1 A Patentee before: Li Yubo |