CN203426589U - Large-area zinc electrolysis anode plate stirring and friction welding set - Google Patents
Large-area zinc electrolysis anode plate stirring and friction welding set Download PDFInfo
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- CN203426589U CN203426589U CN201320338650.8U CN201320338650U CN203426589U CN 203426589 U CN203426589 U CN 203426589U CN 201320338650 U CN201320338650 U CN 201320338650U CN 203426589 U CN203426589 U CN 203426589U
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Abstract
The utility model relates to a large-area zinc electrolysis anode plate stirring and friction welding set. The large-area zinc electrolysis anode plate stirring and friction welding set comprises a welding bench (6) and a welding main machine (5) located on the bench, and a lead plate material-loading roller way (15) in front of the welding bench (6), one side of the welding bench is provided with an anode beam automatic material-loading mechanism (1), and other side of the welding bench is provided with an anode plate automatic material-unloading mechanism (10). The large-area zinc electrolysis anode plate stirring and friction welding set has relatively high automation level, can realize a series of actions of automatic material taking, automatic positioning, automatic clamping, automatic material feeding, automatic welding, and automatic material unloading, the production efficiency reaches 4min/block. The welding process is clean, environment-friendly and efficient. The welded anode plate has the characteristics of good weld penetration, high weld strength, good electric conductivity, good corrosion resistance, smooth and flat surface, and the etc.
Description
Technical field
The utility model belongs to large area positive plate agitating friction bonding machine and forms complete equipment technical field of structures.
Background technology
At present, the welding of zinc electrolytic anode plate generally adopts the welding of artificial oxygen-acetylene.There is following defect in this technique: (1) welding efficiency is low: the stereotype single-sided welding degree of depth is about 2mm-4mm, and the stereotype of 7mm or 9mm need to carry out twice welding of positive and negative, could meet use.Welding process middle-jiao yang, function of the spleen and stomach pole plate needs artificial turn-over, therefore causes that labour intensity is large, inefficiency; (2) quality is unstable: plumbous fusing point lower (327.5 ℃), adopt the welding of oxygen-acetylene, must control the flame temperature of welding zone well, and commissure stereotype fully need to be heated, otherwise the easy melted by heat trickling of plumbous liquid, welding rests on surface, weld seam is not full, often there is indenture, also cannot through welding through twice welding of positive and negative, have a strong impact on positive plate intensity and electric conductivity; (3) there is environmental protection hidden danger and occupational hazards: in welding process, lead steam is volatilization in a large number inevitably, all brings harm to operating personnel and operating environment.
The utility model is selected stirring friction-welding technique, this technique has without arc light, without splashing, without slag inclusion, smokeless, without filling silk, without features such as bevels, welding process is clean, environmental protection, efficient, and stereotype that can disposable through welding 7.0mm-9.0mm, realizes and once weld double-faced forming.Meanwhile, weld seam has the features such as through welding is good, weld strength is high, conductance good, corrosion resistance is good, smooth surface is smooth.
Summary of the invention
The utility model is usingd friction stir welding as positive plate welding procedure, designs complete set of equipments unit and realizes the mass of positive plate, scale, automatic welding.This unit can automatic charging (anode beams and stereotype), location, clamping automatically, automatic welding, automatic blanking automatically, completes a complete set of welding procedure.
A zinc electrolytic anode plate agitating friction bonding machine group, is characterized in that: comprises welding bench and is positioned at the welding main frame on workbench, and the stereotype charging roller before welding bench; Welding bench one side arranges anode beams automatic feed mechanism, and welding bench opposite side arranges positive plate automatic material blanking mechanism; Wherein:
(a) welding bench arranges stereotype X-direction conveying roller, stereotype Y-direction conveying roller, anode beams X-direction conveying roller, stereotype X-direction positioning cylinder, stereotype Y-direction positioning cylinder, anode beams X-direction positioning cylinder and anode beams X limited block, stereotype X-direction limited block, and is arranged on the Z-direction fixture on welding bench; Anode beams, stereotype X-direction, Y-direction conveying roller form automatic delivering mechanism; Positioning cylinder and limited block are used in pairs, form detent mechanism; Fixture, hydraulic piston form clamp mechanism; Inductive switch is installed on welding bench as automatic control signal detecting element;
(b) anode beams automatic feed mechanism comprises anode beams carriage, anode beams turning device, anode beams automatic grabbing device, anode beams X-direction conveying roller; Inductive switch is installed on anode beams automatic feed mechanism as automatic control signal detecting element;
(c) positive plate automatic material blanking mechanism comprises positive plate switching mechanism, positive plate grabbing device and is positioned at positive plate blanking rack, the positive plate blanking conveying roller of positive plate grabbing device below; Inductive switch is installed on positive plate automatic material blanking mechanism as automatic control signal detecting element.
advantage of the present utility model and good effect
(1) efficient
This is novel is complete set of equipments; possesses higher automatization level; when manually material (anode beams, stereotype) being put into, specify after feeding station; unit can be realized the functions such as automatic charging, automatic location, clamping automatically, automatic welding, self-feeding, automatic blanking; production efficiency reaches 4min/ piece, can realize streamline, mass, the large-scale production of large area positive plate welding procedure.
(2) environmental protection
This new welding process has without arc light, without splashing, without slag inclusion, smokeless, without filling silk, without bevel, without features such as protection-gas weldings, whole process environment-protecting clean, has significant advantage for improving occupational health level.
(3) high-quality
This technique through welding is good, weld strength is high, conductance good, face of weld is smooth smooth, can improve the resistance to corrosion of weld seam tolerance zinc electrolyte, be applied to the industry of zinc electrolysis for production, can significantly improve the service life of large area positive plate, significantly improve Electrolytic Energy Saving consumption reduction level, reduce production costs.
The utility model is selected stirring friction-welding technique, and this technique has without arc light, without splashing, without slag inclusion, smokeless, without filling silk, without features such as bevels, and welding process is clean, environmental protection.Meanwhile, weld seam has the features such as through welding is good, weld strength is high, conductance good, corrosion resistance is good, smooth surface is smooth.Meanwhile, this novel process can disposable through welding chloride plate (stereotype thickness is 7.0mm-9.0mm at present), realizes and once welds double-faced forming.
Therefore the utility model adopts friction stir welding as welding procedure, and specialized designs complete set of equipments unit completes above-mentioned work.
Below in conjunction with the drawings and specific embodiments, the utility model is further explained.
Accompanying drawing explanation
fig. 1a kind of large area positive plate agitating friction bonding machine group structure chart;
fig. 2a kind of large area positive plate agitating friction bonding machine bond pads Working table structure figure.
Number in the figure is: 1-anode beams automatic feed mechanism; 2-anode beams carriage; 3-anode beams turning device; 4-anode beams automatic grabbing device; 5-anode beams X-direction conveying roller; 6-welding bench; 7-welds main frame; 8-hydraulic power unit; 9-gas control cabinet; 10-positive plate automatic material blanking mechanism; 11-positive plate switching mechanism; 12-positive plate grabbing device; 12-positive plate grabbing device; 13-positive plate blanking rack; 14-positive plate blanking conveying roller; 15-stereotype charging roller; 16-operating desk; 17-anode beams; 18-positive plate; 19-stereotype; 20-operating personnel; 61-stereotype X-direction positioning cylinder; 62-Z is to fixture; 63-anode beams X-direction positioning cylinder; 64-anode beams X limited block; 65-anode beams X-direction conveying roller; 66-stereotype X-direction conveying roller; 67-stereotype X-direction limited block; 68-stereotype Y-direction positioning cylinder; 69-stereotype Y-direction conveying roller; F1-anode beams material loading direction; F2-stereotype material loading direction; D-finished product blanking direction.
The specific embodiment
See Fig. 1, Fig. 2, a kind of large area zinc electrolytic anode plate agitating friction bonding machine group, the utility model feature is, comprise welding bench 6 and be positioned at the welding main frame 7 on workbench, welding bench one side arranges anode beams automatic feed mechanism 1, and welding bench opposite side arranges positive plate automatic material blanking mechanism 10; Wherein:
(a) welding bench 6 arranges stereotype X-direction conveying roller 66, stereotype Y-direction conveying roller 69, anode beams X-direction conveying roller 65, stereotype X-direction positioning cylinder 61, stereotype Y-direction positioning cylinder 68, anode beams X-direction positioning cylinder 63 and anode beams X limited block 64, stereotype X-direction limited block 67, and is arranged on the Z-direction fixture 62 on welding bench; Anode beams, stereotype X-direction, Y-direction conveying roller form automatic delivering mechanism; Positioning cylinder and limited block are used in pairs, form detent mechanism; Fixture, hydraulic piston form clamp mechanism.This mechanism is provided with inductive switch as automatic control signal detecting element;
(b) anode beams automatic feed mechanism 1 comprises anode beams carriage 2, anode beams turning device 3, anode beams automatic grabbing device 4, anode beams X-direction conveying roller 5;
This mechanism is provided with inductive switch as automatic control signal detecting element;
(c) positive plate automatic material blanking mechanism 10 comprises positive plate switching mechanism 11, positive plate grabbing device 12 and is positioned at positive plate blanking rack 13, the positive plate blanking conveying roller 14 of positive plate grabbing device 12 belows; This mechanism is provided with inductive switch as automatic control signal detecting element.
Operating principle and the control logic of each mechanism of the utility model are as follows: anode beams carriage 2 is realized temporarily depositing of welding anode beams and mobile, when anode beams moves to after the sensed position of setting, by automatic grabbing device 4, capture anode beams slant setting to turning device 3, turning device turn to horizontal level after turning over 3 induced signals, anode beams X-direction conveying roller 5 on this device rotates, and together with the anode beams X-direction conveying roller 65 that is arranged on welding bench, anode beams is delivered on welding bench 6.
Inductive switch on welding bench 6 senses after anode beams, stereotype Y-direction conveying roller 69 automatic-ascendings also rotate, utilize frictional force stereotype to be transported to the both allocations that approach anode beams welding ends along Y-direction, now anode beams X-direction cylinder 63 is pushed into anode beams X-direction limited block 64 by anode beams.Stereotype Y-direction positioning cylinder 68 is pushed stereotype to anode beams, guarantees anode beams welding end surface and the laminating of stereotype welding end surface.61 actions of stereotype X-direction positioning cylinder are pushed stereotype to stereotype X-direction limited block 67.Complete behind the location of anode beams and stereotype, Z-direction fixture 62 presses down clamping weldment along anode beams, stereotype butt weld both sides.Now weld main frame 7 and start automatic welding.
After having welded, on Z-direction fixture 62, lift, anode beams, all X-directions of stereotype, Y-direction positioning cylinder unclamp, now anode beams X-direction conveying roller 65, stereotype X-direction conveying roller 66 rise positive plate are raised up to both take the altitudes, and automatic rotation is transported to positive plate switching mechanism 11 until limit switch sensed position by positive plate.Afterwards, positive plate switching mechanism 11 starts by horizontal level turning vertical state.After positive plate grabbing device 12 induction, positive plate is extracted and move forward, positive plate is placed into the rear auto-returned of positive plate blanking rack 13, positive plate blanking rack 13 servomotors start the ，Gai mechanisms position work step that moves forward that connects material, and wait for finished product placement next time.
Therefore, according to functional module, divide, the utility model can be divided into automatic feed mechanism, automatic positioning mechanism, automatic clamping mechanism, automatic welding mechanism, automatic material blanking mechanism, automatic control system.
Each mechanism of the utility model specifically move form and feature as follows:
(1) automatic feed mechanism: the utility model is controlled for realizing automatically, according to the size of welding material and process characteristic, two cover feed mechanisms are set altogether, are respectively that anode beams feed mechanism 1, stereotype feed mechanism are stereotype Y-direction conveying roller 69, stereotype charging roller 15.
Anode beams feed mechanism 1: in advance anode beams being placed into spacing is between two chain latches of 75.4mm, the rotation of driven by servomotor sprocket wheel, chain horizontal feed.When anode beams carriage 2 end optoelectronic switches sense that, after anode beams, servomotor stops.Anode beams automatic grabbing device 4 by crawl anode beams and after move, anode beams is placed on the anode beams switching mechanism 3 of inclination, now anode beams X-direction conveying roller 5 holds up anode beams, and turn to horizontal level with switching mechanism 3, anode beams X-direction conveying roller 5 rotates and is arranged on anode beams X-direction conveying roller 65 on welding bench and synchronizes rotation afterwards, and anode beams is delivered to anode beams X-direction limited block 64.Two cover running rollers: anode beams X-direction conveying roller 5, anode beams X-direction conveying roller 65 stop operating.
Stereotype feed mechanism: after anode beams conveying puts in place, the stereotype Y-direction conveying roller 69 on welding bench 6 starts to rise and rotate, and now stereotype material feeding transfer table 15 synchronously rotates.The relay of two mechanisms, utilizes frictional force stereotype to be delivered to the welding post of welding bench 6, and stereotype Y-direction conveying roller 69, stereotype charging roller 15 drop to lowest order, stop operating.Now stereotype is placed in welding bench plane completely.
(2) automatic positioning mechanism: the welding job platform 6 of the utility model design, its mesa dimensions is greater than positive plate size, and table top is mounted with conveying roller, positioning cylinder, limited block in X, Y-direction.See shown in accompanying drawing 2.Positioning cylinder and limited block form flexible mould in X, Y-direction, are used at X, Y-direction location anode beams and stereotype.
(3) automatic clamping mechanism: automatic positioning mechanism completes behind location, shows that the position of anode beams, stereotype weld seam faying face is with the position consistency of welding main frame 7 settings, and Z-direction fixture 62 starts to depress from anode beams, stereotype weld seam both sides, completes holding action.
(4) automatic welding mechanism: welding drives welding main frame 7 to complete by background program.
Weld length is 940-950mm, weld penetration 7.0mm-9.0mm.The course of work of the similar vertical knee-type milling machine of welding process, welding control program adopts G code programming.Welding can realize and once weld double-faced forming.
(5) automatic material blanking mechanism 10: this mechanism can realize positive plate blanking conveying roller 14, switching mechanism 11, positive plate grabbing device 12, the positive plate blanking rack 13 of positive plate.
(6) automatic control system
A, the utility model are for avoiding maloperation may cause device damage, space interference relation and action logic while moving according to equipment between feeding trolley, main welding head, clamping device etc., the safeguard measures such as self-locking, interlocking are set, the collision accident such as can effectively avoid;
B, the utility model set-up of control system linkage work pattern and single action mode of operation.Linkage work pattern is automatically working pattern, and equipment can be realized automated production automatically.DA SA is maintenance debugging mode and material abnormal failure tupe, and convenient maintenance debugging and material abnormal failure are processed;
C, the utility model adopt 7 actions of G code programming Control welding main frame, can alter the procedure as required, realize flexible production, improve the qualification rate of welding product.
Claims (1)
1. a large area zinc electrolytic anode plate agitating friction bonding machine group, is characterized in that: comprises welding bench (6) and is positioned at the welding main frame (7) on workbench, and the front stereotype charging roller (15) of welding bench (6); Welding bench one side arranges anode beams automatic feed mechanism (1), and welding bench opposite side arranges positive plate automatic material blanking mechanism (10); Wherein:
(a) welding bench (6) arranges stereotype X-direction conveying roller (66), stereotype Y-direction conveying roller (69), anode beams X-direction conveying roller (65), stereotype X-direction positioning cylinder (61), stereotype Y-direction positioning cylinder (68), anode beams X-direction positioning cylinder (63) and anode beams X limited block (64), stereotype X-direction limited block (67), and is arranged on the Z-direction fixture (62) on welding bench; Anode beams, stereotype X-direction, Y-direction conveying roller form automatic delivering mechanism; Positioning cylinder and limited block are used in pairs, form detent mechanism; Fixture, hydraulic piston form clamp mechanism; On welding bench (6), inductive switch is installed as automatic control signal detecting element;
(b) anode beams automatic feed mechanism (1) comprises anode beams carriage (2), anode beams turning device (3), anode beams automatic grabbing device (4), anode beams X-direction conveying roller (5); On anode beams automatic feed mechanism (1), inductive switch is installed as automatic control signal detecting element;
(c) positive plate automatic material blanking mechanism (10) comprises positive plate switching mechanism (11), positive plate grabbing device (12) and is positioned at positive plate blanking rack (13), the positive plate blanking conveying roller (14) of positive plate grabbing device (12) below; On positive plate automatic material blanking mechanism (10), inductive switch is installed as automatic control signal detecting element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320338650.8U CN203426589U (en) | 2013-06-14 | 2013-06-14 | Large-area zinc electrolysis anode plate stirring and friction welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320338650.8U CN203426589U (en) | 2013-06-14 | 2013-06-14 | Large-area zinc electrolysis anode plate stirring and friction welding set |
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| Publication Number | Publication Date |
|---|---|
| CN203426589U true CN203426589U (en) | 2014-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320338650.8U Expired - Lifetime CN203426589U (en) | 2013-06-14 | 2013-06-14 | Large-area zinc electrolysis anode plate stirring and friction welding set |
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| CN (1) | CN203426589U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394540A (en) * | 2019-07-26 | 2019-11-01 | 湖南大用智能科技有限公司 | Robot welding system |
-
2013
- 2013-06-14 CN CN201320338650.8U patent/CN203426589U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394540A (en) * | 2019-07-26 | 2019-11-01 | 湖南大用智能科技有限公司 | Robot welding system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140212 |