CN208528287U - FCB splice joint equipment - Google Patents
FCB splice joint equipment Download PDFInfo
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- CN208528287U CN208528287U CN201821238558.3U CN201821238558U CN208528287U CN 208528287 U CN208528287 U CN 208528287U CN 201821238558 U CN201821238558 U CN 201821238558U CN 208528287 U CN208528287 U CN 208528287U
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- splice joint
- heated filament
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Abstract
The utility model relates to manufacturing splice joint, especially a kind of FCB splice joint equipment.Gantry main body is welded to dispense on recycling component mounted in solder flux, it welds gantry main body and nose assembly is equipped with by connecting rod, nose assembly is provided with the welding gun of front and back two by longitudinal slide and cross slide, preceding welding gun combines welding gun using the cold silk of a heated filament two, welding gun combines welding gun using the cold silk of a heated filament one afterwards, and preceding welding gun side is equipped with laser sensor and follower.Compared with prior art, the defects of being not likely to produce undercut, overlap, incomplete fusion；Simultaneously as with the presence of copper sheet below welding flux layer, therefore the height of back bead uniform can be controlled, and can improve the cooling condition of reverse side weld seam, be conducive to the mechanical property for improving welding point；Compound multiplewire submerged arc welding head and seam tracking system can also improve welding efficiency.
Description
Technical field
The utility model relates to manufacturing splice joint, especially a kind of FCB splice joint equipment.
Background technique
Copper pad method can be used high current and improve welding efficiency, but weld the back side and copper pad poor contact, be easy to produce
The defects of raw undercut, overlap, incomplete fusion, is wanted for assembled in situ if wanting to keep back of weld and copper pad in sealing contact good
It asks very harsh, will increase cost and extend manufacture cycle；Solder flux liner method can ensure that back of weld is in sealing contact good with solder flux
It is good, the defects of being not likely to produce undercut, overlap, but when flux backing process is welded using high current, it is easy to happen back bead width not
, and welding condition tolerance zone is narrow.
Summary of the invention
The utility model aims to solve the problem that background technique described problem, and provides a kind of full automatic welding equipment, single welding
Double-faced forming, face of weld uniform in shaping is unified, welding quality stable, and welding efficiency is high.
The utility model adopts the following technical solution:
A kind of FCB splice joint equipment, including gantry main body is welded, nose assembly, solder flux dispenses recycling component, cooling water
Case, exchanges submerged arc welding electric power, direct current submerged arc welding electric power, electric-control system and hydraulic system, and welding gantry main body is dispensed mounted in solder flux
It recycles on component, welding gantry main body is equipped with nose assembly by connecting rod, and nose assembly passes through longitudinal slide and cross slide
It is provided with the welding gun of front and back two, preceding welding gun combines welding gun using the cold silk of a heated filament two, and rear welding gun is using the cold silk combination of a heated filament one
Welding gun, preceding welding gun side are equipped with laser sensor and follower.
The utility model by adopting the above technical scheme compared with prior art, is not likely to produce undercut, overlap, incomplete fusion etc.
Defect；Simultaneously as with the presence of copper sheet below welding flux layer, therefore the height of back bead uniform can be controlled, Er Qieneng
The cooling condition for improving reverse side weld seam is conducive to the mechanical property for improving welding point；Compound multiplewire submerged arc welding head and weld seam
Automatic tracking system can also improve welding efficiency.
The preferred embodiment of the utility model is:
The heated filament of preceding welding gun and rear welding gun is respectively adopted crin, and filament is respectively adopted in the cold silk of preceding welding gun and rear welding gun.
Welding gantry main body dispenses recycling component with solder flux by left and right column and connect, and welds the crossbeam group of gantry main body
Driving motor is housed, one end of driving motor and lead screw connects, and mother lead screw is housed, mother lead screw is located at mobile platform on lead screw on part
Lower section, recycle all-in-one machine equipped with welding wire barrel, pay off rack and flux delivery on mobile platform.
The both ends of lead screw are respectively installed with shield.
Solder flux dispenses and two crossbeams in parastate is housed on the pedestal in recycling component, equipped with difference on each crossbeam
Backbar is housed by stringer, electromagnet and idler wheel are respectively provided on every backbar, idler wheel is housed between adjacent electromagnet, two
It is provided with the copper lining on frame between backbar, air bag is provided with below copper lining, is provided with lifting below air bag
Bracket, lifting support lower section are provided with hydraulic cylinder, which is provided with motor, and motor is connect with screw rod, is provided with below screw rod
The arc notch board being connect with frame；Drive sprocket and driven sprocket are housed, drive sprocket and driven sprocket pass through chain on frame
Connection, drive sprocket are connect with driving motor, and chain is connect by mounting plate with bent-arm connecting rod, equipped with anti-on bent-arm connecting rod
Face flux delivery/recycling trolley.
Driving motor is housed below reverse side flux delivery/recycling trolley, driving motor is connect with drive sprocket, drive sprocket
It is connect by chain with trolley.
Gag lever post is provided with above copper lining, gag lever post is connect by supporting plate 314 with frame.
The side of frame is provided with recycling bucket, and recycling bucket is located at the bottom of the gap of arc notch board one end.
The heated filament of preceding welding gun in nose assembly is located at centre, and two cold silks are located at the position of heated filament one in front and one in back；
The heated filament of welding gun is located at front afterwards, and cold silk is located at behind heated filament.
The side of preceding welding gun is equipped with laser sensor and follower by connecting plate.
Detailed description of the invention:
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the structural schematic diagram for welding gantry main body.
Fig. 3 is the structural schematic diagram of nose assembly.
Fig. 4 is that solder flux dispenses recovery structure schematic diagram.
Fig. 5 is the part-structure refinement schematic diagram in the flux restoring component in Fig. 4.
Specific embodiment:
With reference to the accompanying drawing and the present invention is described in detail in embodiment:
A kind of FCB splice joint equipment, referring to attached drawing 1 to attached drawing 5, in figure: welding gantry main body 1, is welded nose assembly 2
Agent dispenses recycling component 3, cooling water tank 4, exchange submerged arc welding electric power 5, direct current submerged arc welding electric power 6, electric-control system 7, hydraulic system
8。
It welds in gantry main body 1, driving motor 101, lead screw 102, shield 103, left column 104, right column 105, guide rail
Road 106, mobile platform 107, flux delivery recycle all-in-one machine 108, pay off rack 109, welding wire barrel 110.
In nose assembly 2, laser sensor 201, follower 202, the first heated filament wire-feed motor 203, first cold wire feed
Motor-driven 204, the cold silk wire-feed motor 206 of second cold wire-feed motor 205, third, cross slide 207, longitudinal slide 208, the second heated filament
Send machine silk 209, rear welding gun 210, preceding welding gun 211, control box 212, connecting rod 213, connecting plate 214.
Welding is spread in system recycling component 3, pedestal 301, backbar 302, stringer 303, hydraulic cylinder 304, crossbeam 305, lifting
Beam 306, motor 307, reverse side flux delivery/recycling trolley 308, manual pulley 309, rolling wheel 310, connecting rod 311, besom 312, limit
Position bar 313, supporting plate 314, copper pad 315, iron plate 316, notch end 317, recycling bucket 318, arc notch board 319, frame 320, peace
Loading board 321, chain 322, inflated hose 323, screw rod 324, electromagnet 325, idler wheel 326.
In the present embodiment, a kind of FCB splice joint equipment dispenses recycling by welding gantry main body 1, nose assembly 2, solder flux
Component 3, cooling water tank 4, exchange submerged arc welding electric power 5, direct current submerged arc welding electric power 6, the composition such as electric-control system 7 and hydraulic system 8.
FCB is writing a Chinese character in simplified form for flux copper backing, is meant: flux copper-gasket single welding；Flux copper backing.
It welds gantry main body 1 to dispense on recycling component 3 mounted in solder flux, welding gantry main body 1 is equipped with machine by connecting rod 213
Head assembly 2, nose assembly 2 passes through longitudinal slide 208 and cross slide 207 is provided with forward and backward two welding guns, and preceding welding gun 211 is adopted
Welding gun is combined with the cold silk of a heated filament two, rear welding gun 210 combines welding gun using the cold silk of a heated filament one, and preceding 211 side of welding gun is equipped with sharp
Optical sensor 201 and follower 202.
Crin, the cold silk difference of preceding welding gun 211 and rear welding gun 210 is respectively adopted in the heated filament of preceding welding gun 211 and rear welding gun 210
Using filament.
Welding gantry main body 1 dispenses recycling component 3 with solder flux by left and right column 104,105 and connect, and welds gantry main body
Driving motor 101 is housed, driving motor 101 is connect with one end of lead screw 102, and lead screw is housed on lead screw 102 on 1 transverse beam assembly
Mother, mother lead screw are located at the lower section of mobile platform 107, and it is defeated that welding wire barrel 110, pay off rack 109 and solder flux are housed on mobile platform 107
It sends back to and receives all-in-one machine 108, the both ends of lead screw 102 are respectively installed with shield.
Solder flux dispenses on the pedestal 301 in recycling component 3 equipped with two crossbeams 305 in parastate, every crossbeam 305
It is upper to be respectively provided with electromagnet 325 and idler wheel 326 on every backbar 302 equipped with backbar 302 is equipped with by stringer 303 respectively,
Idler wheel 326 is housed between adjacent electromagnet 325, is provided with the copper lining 315 on frame 320 between two backbars 302,
It is provided with inflated hose 323 below copper lining 315, lifting support, setting below lifting support are provided with below inflated hose 323
There is hydraulic cylinder 304, which is provided with motor 307, and motor 307 is connect with screw rod 324, is provided with below screw rod 324 and frame
The arc notch board 319 that frame 320 connects.
Drive sprocket and driven sprocket are housed, drive sprocket and driven sprocket are connected by chain 322, main on frame 320
Movable sprocket is connect with driving motor, and chain 322 is connect by mounting plate 321 with bent-arm connecting rod 311, on bent-arm connecting rod 311
Equipped with reverse side flux delivery/recycling trolley 308.
Trolley drive motor is housed, trolley drive motor and drive sprocket connect below reverse side flux delivery/recycling trolley 308
It connects, drive sprocket is connect by chain with trolley 308.
Gag lever post 313 is provided with above copper lining 315, gag lever post 313 is connect by supporting plate 314 with frame 320.
The side of frame 320 is provided with recycling bucket 318, and recycling bucket 318 is located at the notch end 317 of 319 one end of arc notch board
Lower section.
The heated filament of preceding welding gun 211 in nose assembly 2 is located at centre, and two cold silks are located at the position of heated filament one in front and one in back
It sets；The heated filament of welding gun 210 is located at front afterwards, and cold silk is located at behind heated filament.
The side of preceding welding gun 211 is equipped with laser sensor 201 and follower 202 by connecting plate 214.
The present embodiment is uniformly to be laid with solder flux on copper lining 315, jacks up copper lining 315 with inflated hose 323, will weld
The divided edge of steel plate back side is close in agent, then is welded in groove front with compound multiplewire submerged arc welding head, and sealing run is formed simultaneously.
Compared with prior art, in the welding method of FCBR splice joint equipment, the direct contact steel plate groove back side simultaneously makes
What welding bead was formed is the solder flux pressed by copper sheet.Therefore, the welding method method of FCB splice joint equipment also has pads with solder flux
The same advantage of method, that is, the defects of being not likely to produce undercut, overlap, incomplete fusion.Simultaneously as thering is copper sheet to deposit below welding flux layer
, therefore the height of back bead uniform can be controlled, and can improve the cooling condition of reverse side weld seam, be conducive to improve weldering
The mechanical property of connector；Compound multiplewire submerged arc welding head and seam tracking system can also improve welding efficiency.
Two welding guns in nose assembly 2: preceding welding gun 211 and rear welding gun 210；Wherein: preceding welding gun 211 uses a heated filament
In addition two cold silks for silk mode, heated filament is crin, using the first heated filament wire-feed motor 203 for silk, the first heated filament wire-feed motor
203 connect DC power supply, and thin welding wire is added in the front and back of crin respectively, and the thin welding wire before crin passes through first cold wire-feed motor 204
For silk, the subsequent thin welding wire of crin carries out wire feed by second cold wire-feed motor 205.
Welding gun 210 is carried out using the wire feeding mode of a heated filament and a cold silk for silk afterwards, and crin is located at front, filament position
Later, crin is carried out by the second heated filament wire-feed motor 209 for silk, and the second heated filament wire-feed motor 209 connects AC power source, and filament is by third
Cold silk wire-feed motor 206 is carried out for silk.
The wire-feed motor installation site of preceding welding gun 211 and rear welding gun 210 as shown in Figure 3 can also be according to actual installation position
It sets and is configured.
Laser sensor 201 can detecte workpiece grooves, by cross slide 207, longitudinal slide 208 to positive welding gun and slope
Mouthful, in welding process, 202 real-time detection groove of follower guarantees that welding gun is welded along groove direction, and control box 212 can pass through
The institute of button and touch screen control equipment is functional, and nose assembly 2 is by connecting rod 213 and welds the platform in gantry main body 1
Connection.
Solder flux, which dispenses, is equipped with six blocks of electromagnet 325 on the backbar 302 of recycling component 3, electromagnet 325 is fixed by magnetic force
Workpiece, two adjacent 325 interambulacrums of electromagnet are equipped with idler wheel 326, play Auxiliary support.Copper lining 315 can pass through hydraulic cylinder 304
Realize lifting, copper lining 315 is covered with gas tube 323 below, and hydraulic cylinder 304 drives copper lining 315 to jack when welding, makes copper lining
Reverse side solder flux and workpiece initial contact on 315, subsequent gas tube 323 are inflated, and reverse side solder flux and the workpiece on copper lining 315 are made
It is close sturdy below, to guarantee reverse side appearance of weld.Postwelding copper lining 315 sinks, and makes reverse side flux delivery/recycling trolley 308
Can be normal through, reverse side flux delivery/recycling trolley 308 cleans up the new solder flux of spreading after solder flux, welds lower one of weld seam.
Reverse side flux delivery/308 lower part of recycling trolley is furnished with electric screw device, and the motor 307 in electric screw device drives screw rod
324 rotations, screw rod 324 will fall in the solder flux on arc notch board 319 during rotation and carry out cleaning recycling.
Claims (10)
1. a kind of FCB splice joint equipment, including gantry main body is welded, nose assembly, solder flux dispenses recycling component, cooling water
Case exchanges submerged arc welding electric power, direct current submerged arc welding electric power, electric-control system and hydraulic system, it is characterised in that: welding gantry main body dress
It is dispensed on recycling component in solder flux, welding gantry main body is equipped with nose assembly by connecting rod, and nose assembly passes through longitudinal slide
Cross slide is provided with the welding gun of front and back two, preceding welding gun combines welding gun using the cold silk of a heated filament two, and rear welding gun uses a heated filament
One cold silk combines welding gun, and preceding welding gun side is equipped with laser sensor and follower.
2. FCB splice joint equipment according to claim 1, it is characterised in that: the heated filament of preceding welding gun and rear welding gun difference
Using crin, filament is respectively adopted in the cold silk of preceding welding gun and rear welding gun.
3. FCB splice joint equipment according to claim 1, it is characterised in that: welding gantry main body passes through left and right column
Recycling component is dispensed with solder flux connect, is welded on the transverse beam assembly of gantry main body equipped with driving motor, driving motor and lead screw
One end connects, and mother lead screw is housed on lead screw, and mother lead screw is located at the lower section of mobile platform, welding wire barrel, unwrapping wire are housed on mobile platform
Frame and flux delivery recycle all-in-one machine.
4. FCB splice joint equipment according to claim 3, it is characterised in that: the both ends of lead screw are respectively installed with shield.
5. FCB splice joint equipment according to claim 1, it is characterised in that: solder flux dispenses the pedestal in recycling component
Upper is in the crossbeam of parastate equipped with two, equipped with being equipped with backbar by stringer respectively on each crossbeam, on every backbar
It is respectively provided with electromagnet and idler wheel, idler wheel is housed between adjacent electromagnet, is provided on frame between two backbars
Copper lining, copper lining lower section are provided with air bag, and lifting support is provided with below air bag, is provided with hydraulic cylinder below lifting support,
The frame is provided with motor, and motor is connect with screw rod, is provided with the arc notch board connecting with frame below screw rod；It is equipped on frame
Drive sprocket and driven sprocket, drive sprocket and driven sprocket are connected by chain, and drive sprocket is connect with driving motor, chain
It is connect by mounting plate with bent-arm connecting rod, reverse side flux delivery/recycling trolley is housed on bent-arm connecting rod.
6. FCB splice joint equipment according to claim 5, it is characterised in that: under reverse side flux delivery/recycling trolley
Side is equipped with driving motor, and driving motor is connect with drive sprocket, and drive sprocket is connect by chain with trolley.
7. FCB splice joint equipment according to claim 5, it is characterised in that: be provided with gag lever post above copper lining, limit
Position bar is connect by supporting plate with frame.
8. FCB splice joint equipment according to claim 5, it is characterised in that: the side of frame is provided with recycling bucket, returns
Receive the bottom of the gap that bucket is located at arc notch board one end.
9. FCB splice joint equipment according to claim 1, it is characterised in that: the heated filament of the preceding welding gun in nose assembly
Positioned at centre, two cold silks are located at the position of heated filament one in front and one in back；The heated filament of welding gun is located at front afterwards, and cold silk is located at heated filament
Below.
10. FCB splice joint equipment according to claim 1, it is characterised in that: the side of preceding welding gun is filled by connecting plate
There are laser sensor and follower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821238558.3U CN208528287U (en) | 2018-08-02 | 2018-08-02 | FCB splice joint equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821238558.3U CN208528287U (en) | 2018-08-02 | 2018-08-02 | FCB splice joint equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208528287U true CN208528287U (en) | 2019-02-22 |
Family
ID=65386459
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821238558.3U Active CN208528287U (en) | 2018-08-02 | 2018-08-02 | FCB splice joint equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208528287U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108746949A (en) * | 2018-08-02 | 2018-11-06 | 唐山开元特种焊接设备有限公司 | FCB splice joint equipment |
| CN114682909A (en) * | 2022-05-13 | 2022-07-01 | 北京开元新能科技有限公司 | Bipolar plate welding device |
-
2018
- 2018-08-02 CN CN201821238558.3U patent/CN208528287U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108746949A (en) * | 2018-08-02 | 2018-11-06 | 唐山开元特种焊接设备有限公司 | FCB splice joint equipment |
| CN108746949B (en) * | 2018-08-02 | 2024-03-15 | 唐山开元自动焊接装备有限公司 | FCB jointed board welding equipment |
| CN114682909A (en) * | 2022-05-13 | 2022-07-01 | 北京开元新能科技有限公司 | Bipolar plate welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200330 Address after: 063000 Torch Road, Tangshan City hi tech Zone, Hebei, 189 Patentee after: TANGSHAN KAIYUAN AUTOWELDING SYSTEM Co.,Ltd. Address before: 063020 Hebei Province, Tangshan City high tech Zone Qing South West Road No. 92 Patentee before: TANGSHAN KAIYUAN SPECIFIC WELDING EQUIPMENT Co.,Ltd. |
|
| TR01 | Transfer of patent right |