CN203401175U - Full-automatic vertical type inductor soldering machine - Google Patents
Full-automatic vertical type inductor soldering machine Download PDFInfo
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- CN203401175U CN203401175U CN201320534231.1U CN201320534231U CN203401175U CN 203401175 U CN203401175 U CN 203401175U CN 201320534231 U CN201320534231 U CN 201320534231U CN 203401175 U CN203401175 U CN 203401175U
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Abstract
The utility model discloses a full-automatic vertical type inductor soldering machine. The full-automatic vertical type inductor soldering machine comprises a substrate, supporting legs A are arranged at the bottom of the substrate, the substrate is sequentially provided with a feeding device, a soldering aid device, a soldering device, a discharging device and a conveying device from the feeding end to the discharging end, the conveying device is arranged on a top frame above the feeding device, the soldering aid device, the soldering device and the discharging device, supporting legs B of the top frame are arranged on the substrate, and the conveying device conducts back-and-forth movement between the feeding device and the discharging device. By means of the structure, the full-automatic vertical type inductor soldering machine has the advantages that the feeding device is provided with a plurality of feeding grooves, inductors in the feeding grooves can be sucked together through an electromagnet, soldering operation is conducted simultaneously, and production efficiency is improved; by conducting slag removal on the surface of liquid soldering tin, the quality of the soldering tin is guaranteed, and the percent of pass of products is improved; through a movable groove A and a movable groove B, soldering flux and the liquid soldering tin in grooves are prevented from overflowing, and potential safety hazards are avoided; furthermore, health of operators is protected.
Description
Technical field
The utility model relates to electronic device and manufactures field, is specifically related to a kind of full-automatic vertical inductance component tin soldering machine.
Background technology
Along with scientific and technological development, electronic equipment appears at us at one's side more and more, brings great convenience to our life.The extensive application of electronic equipment, causes the demand of electric elements very big.The main body of inductance component is iron core and the enamel-covered wire of strand around iron core, and the two ends of enamel-covered wire are wound in respectively the two pins of inductance component.When the production of inductance component, in order to guarantee that the wire of pin and enamel-covered wire does not open circuit, the two pins of the wire two ends of enamel-covered wire and inductance component must be carried out respectively to scolding tin and fix.At present manufacturing enterprise for the welding of inductor all by manually operating, not only the speed of scolding tin is very slow, efficiency is very low, and often there will be and wire is blown or the situation such as rosin joint, cause the qualification rate of inductance lower, increase the production cost of enterprise, reduced the productivity effect of enterprise; In addition, in the time of scolding tin, electric iron temperature is higher, and operative employee is easy to be burned, and operative employee's long-term toxic smog that absorbs in scolding tin process, unfavorable to health.
Summary of the invention
The purpose of this utility model is: overcome the deficiencies in the prior art, a kind of full-automatic vertical inductance component tin soldering machine is provided, inductance component is carried out to full-automatic tin soldering, speed of production is fast, product percent of pass is high, save a large amount of labours, reduced the production cost of enterprise, improved the productivity effect of enterprise; Also protected operative employee's health simultaneously.
Technical solution adopted in the utility model is:
Full-automatic vertical inductance component tin soldering machine, comprise substrate, described base plate bottom is provided with supporting leg A, on substrate, from feed end, to discharge end, be provided with successively feed arrangement, soldering device, tin soldering equipment, drawing mechanism and pay-off, described pay-off is arranged on the top frame of feed arrangement, soldering device, tin soldering equipment and drawing mechanism top, the supporting leg B of described top frame is located on substrate, and described pay-off carries out back and forth movement between feed arrangement and drawing mechanism.By pay-off, the inductance component in feed arrangement is delivered to respectively in soldering device, tin soldering equipment the pin of inductance component is carried out to scolding tin, and the inductance component after scolding tin is delivered to drawing mechanism, saved labour, improved production efficiency.
The further improvement project of the utility model is, described feed arrangement comprises the cross-feed track that is fixed on substrate, the upper surface of described cross-feed track is parallel is provided with a plurality of feed wells, the bottom land medium position place of described feed well is provided with pin groove, and the groove width of feed well equals or be slightly larger than the maximum gauge of inductance component.By the set a plurality of feed wells of charging track, can carry out the scolding tin operation of a plurality of inductance components simultaneously, improved production efficiency.
The utility model further improvement project is, described soldering device comprises the weld groove that helps that is fixed on substrate, described in help and in weld groove, fill scaling powder; Described tin soldering equipment comprises the heating tank that is fixed on substrate, and the outer surface of described heating tank is provided with heating plate, and described heater plate surface is provided with thermal insulation separation thermosphere, fills liquid scolding tin in described heating tank.By scaling powder, the pin of inductance component is coated to scaling powder, improve the welding effect of pin, improve the qualification rate of product; By the pin of a plurality of inductance components is immersed to liquid scolding tin, carry out while scolding tin operation, greatly improved the production efficiency of enterprise.
The utility model further improvement project is, described helping is respectively equipped with loose slot A and loose slot B in weld groove and heating tank, described loose slot A and loose slot B fix with piston rod A and piston rod B respectively, and piston A and piston B are all fixed on substrate, and piston rod A and piston rod B protrude upward respectively.By loose slot A and loose slot B, inductance component is carried out to scolding tin, can save scaling powder and liquid scolding tin, prevent that scaling powder and liquid scolding tin from overflowing and causing waste, further reduced the production cost of enterprise.
The utility model further improvement project is that described loose slot A, loose slot B are fixedly connected with piston rod A, piston rod B by connecting plate A, connecting plate B respectively.
The utility model further improvement project is, described in help the notch height of weld groove and heating tank identical, loose slot A is identical with the adjustable height of loose slot B.
The utility model further improvement project is, described drawing mechanism comprises the blow tank that is fixed on substrate, and described blow tank is downward-sloping along discharging direction.The inductance component that completes scolding tin is collected by drawing mechanism, enhanced productivity.
The utility model further improvement project is, described pay-off comprises cradle, described cradle is connected with longitudinal pair of nut, longitudinal leadscrew set on described longitudinal pair of nut and top frame is in transmission connection, the two ends of described longitudinal leadscrew are rotationally connected with respectively the two ends bar of top frame by bearing A and bearing B, described longitudinal leadscrew is provided with servomotor A; Described longitudinal pair of nut is provided with the support that cradle moves up and down, the top of described cradle is provided with connecting plate C, connecting plate C is in transmission connection by set screwed hole and the set vertical leading screw of support, and described vertical leading screw is provided with servo motor B, and the bottom of described cradle is provided with electromagnet.By pay-off, between feed arrangement, soldering device, tin soldering equipment and drawing mechanism, move back and forth, realize the full-automation of inductance component scolding tin, enhance productivity; Avoid in addition operative employee directly to contact with scolding tin with inductance component, protection operative employee is not burned or breathes toxic gas.
The utility model further improvement project is, on the frame of the top of longitudinal leadscrew both sides, be provided with directive slide track, the two ends of described directive slide track are fixed with respectively limited block A and limited block B, between limited block A and limited block B, slidably connect slide block, described slide block is fixed by connecting rod and longitudinal pair of nut.
The utility model further improvement project is, described support comprises top board and support plate, and the upper end of described vertical leading screw is connected with servo motor B through top board, between the top board of vertical leading screw both sides and support plate, is provided with guide post.
The utility model further improvement project is, between described tin soldering equipment and drawing mechanism, be provided with deslagging device, described deslagging device comprise be movably connected on the scraping blade of heating tank upper surface and be located at tin soldering equipment and drawing mechanism between dirt-excluding groove, described scraping blade is fixed on cross bar, the set contiguous block in described cross bar two ends and piston rod C end is fixed, and piston C is fixed in stand by support; The notch of described dirt-excluding groove is equal to or less than the notch of heating tank.By deslagging device, the impurity that remains in heating tank surface during by inductance component scolding tin is removed, and avoids affecting the scolding tin next time of inductance component, has guaranteed the product quality of enterprise.
When the utility model is used, inductance component enters feed well by feed arrangement, inductance component quantity in feed well reaches after requirement, signal controlling cradle moves to directly over feed well, and drop to specified altitude assignment, electromagnet energising simultaneously, the inductance component in feed well is all fixed, and pin is downward; Afterwards, cradle rises to specified altitude assignment, and moves to soldering device, continues into inductance component in feed well simultaneously; In the time of directly over cradle moves to soldering device, cradle drops to range, and loose slot A rises to range simultaneously, and now pin, just in time all by the scaling powder submergence in loose slot A, will be coated scaling powder on pin; After a period of time, cradle rises, and moves to tin soldering equipment, and loose slot A drops to original position simultaneously; In the time of directly over cradle moves to tin soldering equipment, cradle drops to range, and loose slot B rises to range simultaneously, and now pin is just in time all by the liquid scolding tin submergence in loose slot B; After a period of time, cradle rises, and liquid solder cools is solidified and scolding tin is carried out in pin and enamel-covered wire two ends fixed afterwards; Cradle moves to drawing mechanism, and loose slot B drops to original position simultaneously; When loose slot B drops to original position, scraping blade strikes off the impurity on liquid scolding tin surface; When cradle moves to discharge rack top, electromagnet power-off, the inductance component after scolding tin falls in blow tank, collects; After electromagnet power-off, cradle returns and moves to feed arrangement place, repeats aforesaid operations, proceeds the scolding tin operation of next group inductance component.
The beneficial effects of the utility model are:
The first, full-automatic vertical inductance component tin soldering machine of the present utility model, feed arrangement is provided with a plurality of feed wells, can carry out scolding tin operation by electromagnet by the inductance component in a plurality of feed wells together adhesive simultaneously, has improved production efficiency.
The second, full-automatic vertical inductance component tin soldering machine of the present utility model, before scolding tin, by pin is coated to combustion adjuvant, guarantees the quality of later stage scolding tin, avoids occurring the phenomenons such as rosin joint, improves the qualification rate of product.
Three, full-automatic vertical inductance component tin soldering machine of the present utility model, when pin being coated to scaling powder and carrying out scolding tin, by loose slot A and loose slot B, prevents that scaling powder and the liquid scolding tin in groove from overflowing, and causes waste, also avoids occurring potential safety hazard simultaneously.
Four, full-automatic vertical inductance component tin soldering machine of the present utility model, removes the gred by deslagging device liquid towards scolding tin surface, prevents impurity effect scolding tin, guarantees the scolding tin quality of inductance component pin.
Five, full-automatic vertical inductance component tin soldering machine of the present utility model; in whole process, without operative employee, directly contact scolding tin; prevent that operative employee from being scalded by scolding tin, also avoid operative employee because Long Term Contact scolding tin rosin produces harmful effect to health, protected operative employee's health.
accompanying drawing explanation:
Fig. 1 is that the master that the cradle of the utility model structure is positioned at feed arrangement top looks schematic diagram.
Fig. 2 is that the master that the cradle of the utility model structure is positioned at soldering device top looks schematic diagram.
Fig. 3 is that the master that the cradle of the utility model structure is positioned at tin soldering equipment top looks schematic diagram.
Fig. 4 is that the master that the cradle of the utility model structure is positioned at drawing mechanism top looks schematic diagram.
the specific embodiment:
Shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the utility model comprises substrate 1, described substrate 1 bottom is provided with supporting leg A25, on substrate 1, from feed end, to discharge end, be provided with successively feed arrangement, soldering device, tin soldering equipment, drawing mechanism and pay-off, described pay-off is arranged on the top frame of feed arrangement, soldering device, tin soldering equipment and drawing mechanism top, the supporting leg B of described top frame is located on substrate 1, and described pay-off carries out back and forth movement between feed arrangement and drawing mechanism; Described feed arrangement comprises the cross-feed track 2 that is fixed on substrate 1, the upper surface of described cross-feed track 2 is parallel is provided with a plurality of feed wells 26, the bottom land medium position place of described feed well 26 is provided with pin groove 27, the groove width of feed well 26 equals or is slightly larger than the maximum gauge (in the implementation case, the groove width of feed well 26 equals the maximum gauge of inductance component 29) of inductance component 29; The top that described charging track 2 is positioned at charging aperture is provided with compressing tablet 28, and described compressing tablet 28 equals or be slightly larger than the height of inductance component 29 apart from the distance of feed well 26 bottom lands; Described soldering device comprise by bearing 34, be fixed on substrate 1 help weld groove 3, described in help in weld groove 3 and fill in scaling powder 35(the implementation case, described scaling powder 35 is alcohol); Described tin soldering equipment comprises the heating tank 4 that is fixed on substrate 1, and the outer surface of described heating tank 4 is provided with heating plate 37, and described heating plate 37 surfaces are provided with thermal insulation separation thermosphere 38, fills liquid scolding tin 42 in described heating tank 4; Described helping is respectively equipped with loose slot A30 and loose slot B36 in weld groove 3 and heating tank 4, described loose slot A30 and loose slot B36 fix with piston rod A32 and piston rod B40 respectively, piston A31 and piston B39 are all fixed on substrate 1, and piston rod A32 and piston rod B40 protrude upward respectively; Described loose slot A30, loose slot B36 are fixedly connected with piston rod A32, piston rod B40 by connecting plate A33, connecting plate B41 respectively; The described notch height of weld groove 3 and heating tank 4 that helps is identical, and loose slot A30 is identical with the adjustable height of loose slot B36; Described drawing mechanism comprises the blow tank 5 that is fixed on substrate 1 by pole 43, and described blow tank 5 is downward-sloping along discharging direction; Described pay-off comprises cradle 21, described cradle 21 is connected with longitudinal pair of nut 12, longitudinal leadscrew 7 set on described longitudinal pair of nut 12 and top frame 11 is in transmission connection, the two ends of described longitudinal leadscrew 7 are rotationally connected with respectively the two ends bar of top frame 11 by bearing A13 and bearing B14, described longitudinal leadscrew 7 is provided with servomotor A8; Described longitudinal pair of nut 12 is provided with the support that cradle 21 moves up and down, the top of described cradle 21 is provided with connecting plate C19, connecting plate C19 is in transmission connection by set screwed hole and the set vertical leading screw 9 of support, described vertical leading screw 9 is provided with servo motor B 10, and the bottom of described cradle 21 is provided with electromagnet 6; On the top frame 11 of longitudinal leadscrew 7 both sides, be provided with directive slide track 24, the two ends of described directive slide track 24 are fixed with respectively limited block A22 and limited block B23, between limited block A22 and limited block B23, slidably connect slide block 15, described slide block 15 is fixing with longitudinal pair of nut 12 by connecting rod 16; Described support comprises top board 18 and support plate 17, and the upper end of described vertical leading screw 9 is connected with servo motor B 10 through top board 18, between the top board 18 of vertical leading screw 9 both sides and support plate 17, is provided with guide post 20; Between described tin soldering equipment and drawing mechanism, be provided with deslagging device, described deslagging device comprise be movably connected on the scraping blade 44 of heating tank 4 upper surfaces and be located at tin soldering equipment and drawing mechanism between dirt-excluding groove 50, scraping blade 44 is scraped the waste residue 51 on liquid scolding tin 42 surfaces to dirt-excluding groove 50; Described scraping blade 44 is fixed on cross bar 48, and the set contiguous block 47 in described cross bar 48 two ends and piston rod C46 end is fixed, and piston C45 is fixed in stand by support 49; The notch of described dirt-excluding groove 50 is equal to or less than the notch (in the implementation case, the notch of dirt-excluding groove 50 equals the notch of heating tank 4) of heating tank 4.
Claims (10)
1. full-automatic vertical inductance component tin soldering machine, it is characterized in that: comprise substrate (1), described substrate (1) bottom is provided with supporting leg A(25), substrate (1) is upper is provided with feed arrangement, soldering device, tin soldering equipment, drawing mechanism and pay-off from feed end successively to discharge end, described pay-off is arranged on the top frame of feed arrangement, soldering device, tin soldering equipment and drawing mechanism top, it is upper that the supporting leg B of described top frame is located at substrate (1), and described pay-off carries out back and forth movement between feed arrangement and drawing mechanism.
2. full-automatic vertical inductance component tin soldering machine as claimed in claim 1, it is characterized in that: described feed arrangement comprises the cross-feed track (2) that is fixed on substrate (1), the parallel a plurality of feed wells (26) that are provided with of upper surface of described cross-feed track (2), the bottom land medium position place of described feed well (26) is provided with pin groove (27), and the groove width of feed well (26) equals or be slightly larger than the maximum gauge of inductance component (29).
3. full-automatic vertical inductance component tin soldering machine as claimed in claim 1, is characterized in that: described soldering device comprise be fixed on substrate (1) help weld groove (3), described in help and in weld groove (3), fill scaling powder (35); Described tin soldering equipment comprises the heating tank (4) that is fixed on substrate (1), the outer surface of described heating tank (4) is provided with heating plate (37), described heating plate (37) surface is provided with thermal insulation separation thermosphere (38), fills liquid scolding tin (42) in described heating tank (4).
4. full-automatic vertical inductance component tin soldering machine as claimed in claim 3, it is characterized in that: described in help in weld groove (3) and heating tank (4) be respectively equipped with loose slot A(30) and loose slot B(36), described loose slot A(30) and loose slot B(36) respectively with piston rod A(32) and piston rod B(40) fixing, piston A(31) and piston B(39) to be all fixed on substrate (1) upper, piston rod A(32) and piston rod B(40) protrude upward respectively.
5. full-automatic vertical inductance component tin soldering machine as claimed in claim 3, is characterized in that: described in help weld groove (3) identical with the notch height of heating tank (4), loose slot A(30) with loose slot B(36) adjustable height identical.
6. full-automatic vertical inductance component tin soldering machine as claimed in claim 1, is characterized in that: described drawing mechanism comprises the blow tank (5) that is fixed on substrate (1), and described blow tank (5) is downward-sloping along discharging direction.
7. full-automatic vertical inductance component tin soldering machine as claimed in claim 1, it is characterized in that: described pay-off comprises cradle (21), described cradle (21) is connected with longitudinal pair of nut (12), described longitudinal pair of nut (12) is in transmission connection with the upper set longitudinal leadscrew (7) of top frame (11), the two ends of described longitudinal leadscrew (7) are respectively by bearing A(13) and bearing B(14) be rotationally connected with the two ends bar of top frame (11), described longitudinal leadscrew (7) is provided with servomotor A(8); Described longitudinal pair of nut (12) is provided with the support that cradle (21) moves up and down, the top of described cradle (21) is provided with connecting plate C(19), connecting plate C(19) by set screwed hole and the set vertical leading screw (9) of support, be in transmission connection, described vertical leading screw (9) is provided with servo motor B (10), and the bottom of described cradle (21) is provided with electromagnet (6).
8. full-automatic vertical inductance component tin soldering machine as claimed in claim 7, it is characterized in that: on the top frame (11) of longitudinal leadscrew (7) both sides, be provided with directive slide track (24), the two ends of described directive slide track (24) are fixed with respectively limited block A(22) and limited block B(23), be positioned at limited block A(22) and limited block B(23) between slidably connect slide block (15), described slide block (15) by connecting rod (16) with longitudinally pair of nut (12) is fixing.
9. full-automatic vertical inductance component tin soldering machine as claimed in claim 7, it is characterized in that: described support comprises top board (18) and support plate (17), the upper end of described vertical leading screw (9) is connected with servo motor B (10) through top board (18), between the top board (18) of vertical leading screw (9) both sides and support plate (17), is provided with guide post (20).
10. full-automatic vertical inductance component tin soldering machine as claimed in claim 3, it is characterized in that: between described tin soldering equipment and drawing mechanism, be provided with deslagging device, described deslagging device comprise be movably connected on the scraping blade (44) of heating tank (4) upper surface and be located at tin soldering equipment and drawing mechanism between dirt-excluding groove (50), described scraping blade (44) is fixed on cross bar (48), described cross bar (48) two ends and piston rod C(46) the set contiguous block (47) in end is fixing, piston C(45) by support (49), be fixed in stand; The notch of described dirt-excluding groove (50) is equal to or less than the notch of heating tank (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320534231.1U CN203401175U (en) | 2013-08-30 | 2013-08-30 | Full-automatic vertical type inductor soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320534231.1U CN203401175U (en) | 2013-08-30 | 2013-08-30 | Full-automatic vertical type inductor soldering machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203401175U true CN203401175U (en) | 2014-01-22 |
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ID=49937118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320534231.1U Withdrawn - After Issue CN203401175U (en) | 2013-08-30 | 2013-08-30 | Full-automatic vertical type inductor soldering machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203401175U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406629A (en) * | 2013-08-30 | 2013-11-27 | 淮安市奋发电子有限公司 | Fully-automatic vertical type inductive device tin-soldering machine |
| CN104551303A (en) * | 2015-01-28 | 2015-04-29 | 深圳市联合创新实业有限公司 | Online tin soldering machine |
| CN109551239A (en) * | 2018-12-27 | 2019-04-02 | 淮安市奋发电子有限公司 | A kind of fully automatic electric inductor component scolding tin cuts foot sleeve all-in-one machine |
-
2013
- 2013-08-30 CN CN201320534231.1U patent/CN203401175U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406629A (en) * | 2013-08-30 | 2013-11-27 | 淮安市奋发电子有限公司 | Fully-automatic vertical type inductive device tin-soldering machine |
| CN103406629B (en) * | 2013-08-30 | 2015-09-16 | 淮安市奋发电子有限公司 | Full-automatic vertical inductance component tin soldering machine |
| CN104551303A (en) * | 2015-01-28 | 2015-04-29 | 深圳市联合创新实业有限公司 | Online tin soldering machine |
| CN104551303B (en) * | 2015-01-28 | 2017-06-16 | 深圳市联合创新实业有限公司 | Online tin soldering machine |
| CN109551239A (en) * | 2018-12-27 | 2019-04-02 | 淮安市奋发电子有限公司 | A kind of fully automatic electric inductor component scolding tin cuts foot sleeve all-in-one machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140122 Effective date of abandoning: 20150916 |
|
| RGAV | Abandon patent right to avoid regrant |