CN203397785U - High-carbon steel wire armouring machine - Google Patents
High-carbon steel wire armouring machine Download PDFInfo
- Publication number
- CN203397785U CN203397785U CN201320331930.6U CN201320331930U CN203397785U CN 203397785 U CN203397785 U CN 203397785U CN 201320331930 U CN201320331930 U CN 201320331930U CN 203397785 U CN203397785 U CN 203397785U
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- steel wire
- carbon steel
- cable
- main shaft
- frame
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Abstract
The utility model discloses a high-carbon steel wire armouring machine, comprising the components as follows: a frame, which is provided with a main shaft in a rotatable manner; a power apparatus, which includes a motor and a transmission mechanism and used for supplying power for the whole armouring machine; a wire laying apparatus including a high-carbon steel wire laying device and a cable laying device; a high-carbon steel wire pre-deformation apparatus, which is used for pre-deforming the high-carbon steel wire output by the high-carbon steel wire laying device to form a spiral shape matching a cable; an armouring apparatus, which is used for armouring the deformed high-carbon steel wire onto the cable; a cable shaping apparatus, which is used for eliminating the internal stress of the high-carbon steel wire; and a take-up device, which includes a take-up reel and a motor. With the structure, a cable can be armoured by a high-carbon steel wire with a diameter less than 3 mm. A common cage stranded low-carbon steel wire armouring machine can be improved to form the high-carbon steel wire armouring machine, costs are low, and the work efficiency is high.
Description
Technical field
The utility model relates to a kind of high-carbon steel wire armoring machine.
Background technology
Now, people progressively recognize: a national resource situation is the material base of its social sustainable development, except land resources, ocean is the natural treasure-house of the energy, mineral, food and freshwater resources especially, and various countries become a flash point increasingly to the concern of marine resources and contention.
Exploit land mineral reserve, will drilling well may visit; Develop a submarine mine Tibetan, will carry out seabottom geology investigation, then set up offshore platform, drill exploitation; Also have polar expedition, the probing etc. of opening ice, these drilling equipments all be unable to do without powers and the high strength of signal transmission, corrosion resistant exploration cable.
The multiplex high-intensity high-carbon steel wire armoring of these high-intensity exploration cables, but it is mild steel steel wire that current steel wire armored cable is established a capital by standard gauge, produce the producer of steel wire armored cable, also all only have cage strand formula mild steel wire armoring machine, helpless for high-intensity high-carbon steel steel wire.
Needs along with energy extraction and ocean development, demand for high-carbon steel steel wire armored cable is more and more, China is mostly from foreign procurement, although domestic, also there are several factories to manufacture on a small quantity, no matter but the equipment of production use is from external import, still in recent years by domestic development, cost of investment is very huge.
In addition, import equipment can only the following high-carbon steel wire of armouring φ 1.0mm, is limited to logging cable armouring; Domestic development equipment armouring scope is φ 3.0～φ 8.0mm high-carbon steel wire, for armouring heavy in section sea electric power cable; And energy Kan Tanhe ocean, much land, polar region exploration cable, need to be with the high-carbon steel steel wire armored cable of φ 1.0mm～φ 3.0mm, domestic do not have a manufacturer production.
According to the market demand, the utility model provides one to be enclosed within improved high-carbon steel wire armoring machine on common cage strand formula mild steel wire armoring machine, and in order to solve the armouring problem of the following high-carbon steel steel wire of φ 3.0mm, and cost of investment is very low.
Utility model content
In order to address the above problem, the utility model provides a kind of high-carbon steel wire armoring machine.
The utility model solves the technical scheme that its technical problem adopts:
An armoring machine, comprises,
One frame, is rotatably provided with a main shaft in frame;
Power set, comprise motor and transmission mechanism, are used to whole armoring machine that power is provided; Actinobacillus device, comprises high-carbon steel wire actinobacillus device and cable unwinding device, and high-carbon steel wire actinobacillus device comprises coil of wire and brake gear, and cable unwinding device comprises cable hank and brake gear;
High-carbon steel wire pre-deformation device, this high-carbon steel wire pre-deformation device is arranged on main shaft, for the high-carbon steel wire of high-carbon steel wire actinobacillus device output is carried out to pre-treatment, makes high-carbon steel wire be deformed into the spirality of mating with cable;
Rack-mounted armoring device, for by distortion after high-carbon steel wire armouring to cable, cable forms a finished cable after high-carbon steel wire armouring;
Rack-mounted cable apparatus for shaping, for eliminating the internal stress of the high-carbon steel wire on finished cable;
Take-up, comprises take-up reel and motor.
Cable and high-carbon steel wire pass through actinobacillus device, high-carbon steel wire pre-deformation device, armoring device, cable apparatus for shaping and take-up successively.
Described coil of wire is rotating to be arranged on a rotating-table apparatus, described rotating-table apparatus comprises some turntable body, described turntable body is arranged on main shaft, one circular capstan winch is also installed on described main shaft, on this circle capstan winch, be provided with some pilot holes, in pilot hole, be provided with high-wear-resistant alloy mould, high-carbon steel wire enters pre-deformation device through after high-wear-resistant alloy mould.
Described high-carbon steel wire pre-deformation device comprises at least two spaced disks, and described disk is arranged on main shaft by jockey, is provided with some guide pillar groups on described some disk borders.
Described disk middle part is provided with through hole, disk is set on main shaft by through hole, described jockey comprises and is arranged on disk sidewall and protrudes from connecting ring, the flat key of disk sidewall and be arranged at the first flat key groove that the some and flat key on through-hole side wall coordinates, on described connecting ring, be provided with some tapped through holes, in tapped through hole, be equipped with bolt, described flat key is arranged on main shaft.
Described disk is provided with three; Described each guide pillar group comprises three guide pillars that are separately positioned on three disk borders, and described guide pillar is cylindrical shape, and on described guide pillar, by the rotating slewing rollers that are provided with of bearing, described slewing rollers coordinate with high-carbon steel wire; Described slewing rollers adopt hard alloy steel to make.
Described cable apparatus for shaping comprises: at least two pressurizing units that application of force direction is different, pressurizing unit comprises that at least two the first rollers that are articulated in frame are articulated in the second roller in an adjusting device with at least one, and this adjusting device is for regulating the position of relative the first roller of the second roller; The second roller and the first roller interval arrange.
The utility model also comprises some guide rollers for finished cable is led in frame that are arranged on, and pressurizing unit adopts converted steel to make.
Described adjusting device comprises top board, mount pad and screw mandrel, and top board is fixedly mounted in frame, and described top board is connected with wire rod thread, and mount pad is fixed on screw mandrel, and described the second roller is articulated on this mount pad, and described screw mandrel top is connected with leader.
The utility model also comprises that one for being lubricated the lubricating arrangement of heat radiation to high-carbon steel wire pre-deformation device and cable apparatus for shaping.
Described transmission adopted converted steel material is made.
The beneficial effects of the utility model are: adopt the utility model of said structure to carry out high-carbon steel wire armouring to cable, detailed process is as follows, cable unwinding device and the passive unwrapping wire of high-carbon steel wire actinobacillus device, and by brake gear, keep the rate of tension of cable and high-carbon steel wire, high-carbon steel wire forms finished cable after high-carbon steel wire pre-deformation device is processed in armoring device together with cable armouring, after the internal stress that finished cable is eliminated high-carbon steel wire through cable apparatus for shaping, by take-up, collects.The utility model can convert on common cage strand formula mild steel wire armoring machine basis, with low cost, operating efficiency is high.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated:
Fig. 1 is the schematic diagram one of high-carbon steel wire pre-deformation device;
Fig. 2 is the schematic diagram one of high-carbon steel wire pre-deformation device;
Fig. 3 is the partial enlarged drawing A in Fig. 2;
Fig. 4 is the schematic diagram of finished cable apparatus for shaping;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the left view of Fig. 4;
Fig. 7 is principle assumption diagram of the present utility model.
Embodiment
With reference to Fig. 1～Fig. 7, the utility model is a kind of high-carbon steel wire armoring machine, comprising: a frame 4, is rotatably provided with a main shaft 41 in frame 4;
Power set, comprise motor and transmission mechanism, be used to whole armoring machine that power is provided, transmission mechanism adopts high-anti-friction hard alloy, transmission mechanism comprises a gearbox, and the gearbox gearratio on the relatively common cage strand of the gearratio of this gearbox formula mild steel wire armoring machine is higher, so that higher torsion to be provided, requirement to power while meeting high-carbon steel wire 1 armouring, the motor speed on the relatively common cage strand of the motor in the utility model formula mild steel wire armoring machine is also higher;
Actinobacillus device, comprises high-carbon steel wire actinobacillus device and cable unwinding device 12, and high-carbon steel wire actinobacillus device comprises coil of wire 11 and brake gear, and cable unwinding device 12 comprises cable hank and brake gear; Coil of wire 11 is rotating to be arranged on a rotating-table apparatus, rotating-table apparatus comprises some turntable body 16, turntable body 16 is arranged on main shaft 41, the rotating circular capstan winch 17 that is provided with also on main shaft 41, on this circle capstan winch 17, be provided with some pilot holes 18, in pilot hole 18, be provided with high-wear-resistant alloy mould, high-carbon steel wire 1 enters high-carbon steel wire pre-deformation device 14 through after high-wear-resistant alloy mould, by pilot hole 18, can lead to high-carbon steel wire 1;
High-carbon steel wire pre-deformation device 14, this high-carbon steel wire pre-deformation device 14 is arranged on main shaft 41, for the high-carbon steel wire 1 of high-carbon steel wire actinobacillus device output is carried out to pre-treatment, makes high-carbon steel wire 1 be deformed into the spirality of mating with cable 2;
Be arranged on the armoring device 9 in frame 4, for by distortion after high-carbon steel wire 1 armouring to cable 2, cable 2 forms a finished cable 2 ' after high-carbon steel wire 1 armouring;
Be arranged on the cable apparatus for shaping 15 in frame 4, for eliminating the internal stress of finished cable 2 ' upper high-carbon steel wire 1;
Take-up 13, comprises take-up reel and motor;
As shown in the figure, high-carbon steel wire pre-deformation device can adopt following embodiment to comprise three disks 31 that spaced diameter is different, disk 31 middle parts are provided with through hole, disk 31 is set on main shaft 41 by through hole, and be arranged on main shaft 41 by jockey, three disk 31 edges are provided with some guide pillar groups 33, each guide pillar group 33 comprises three guide pillars that are separately positioned on three disk 31 edges, every corresponding one group of guide pillar group 33 of high-carbon steel wire 1, high-carbon steel wire 1 produces distortion after guide pillar group 33.Jockey comprises and is arranged on disk 31 sidewalls and protrudes from connecting ring 34, the flat key 35 of disk 31 sidewalls and be arranged at the first flat key groove 36 that the some and flat key 35 on through-hole side wall coordinates, on connecting ring 34, be provided with some tapped through holes 37, in tapped through hole 37, be equipped with bolt, for fixing the relative position of each disk 31, flat key 35 is arranged on main shaft 41.Guide pillar is cylindrical shape, and on guide pillar, by the rotating slewing rollers 32 that are provided with of bearing, slewing rollers 32 coordinate with high-carbon steel wire 1; Slewing rollers 32 adopt hard alloy steel to make.
High-carbon steel wire pre-deformation device 14 is by arranging several spaced disks 31, and slewing rollers 32 are set in order to guide high-carbon steel wire 1 distortion at disk 31 peripheries, make high-carbon steel wire 1 before cable 2 prerequisites, be deformed into the helical form with a constant pitch and bending radius at armouring, cable 2 is damaged when avoiding high-carbon steel wire 1 armouring.The utility model is simple in structure, with low cost.Spacing when disk 31 is installed between capable of regulating adjacent discs 31 and the degree that staggers between the guide pillar in adjacent discs 31, so that the predeformation of carrying out in various degree for the cable 2 of different-diameter.
As shown in the figure, cable apparatus for shaping 15 can adopt following embodiment: comprise that one for applying the horizontal pressurizing unit and a vertical pressurizing unit that finished cable 2 ' is applied to vertical forces of horizontal direction power to finished cable 2 ', horizontal pressurizing unit comprises six the first roller 51 and five the second rollers 52 that are articulated in an adjusting device that are articulated in frame 4, vertical pressurizing unit comprises seven the first roller 51 and six the second rollers 52 that are articulated in an adjusting device that are articulated in frame 4, adjusting device is arranged in frame 4 and for regulating relative the first roller 51 position of the second roller 52, the second roller 52 and the first roller 51 intervals arrange, and between the second roller 52 and the first roller 51, form a crush zone, and this crush zone is used for pushing finished cable 2 ' to eliminate the internal stress after high-carbon steel wire 1 armouring.Adopt the utility model of said structure by finished cable 2 ' is carried out to the extruding of multiple directions, can eliminate the internal stress of remnants after high-carbon steel wire 1 armouring.The utility model is simple in structure, with low cost.Because high-carbon steel wire 1 intensity is very high, in order to improve useful life of the present utility model, pressurizing unit adopts converted steel to make.
Certainly, in the utility model, pressurizing unit also can adopt other embodiments that finished cable 2 ' applied to the power of three or four and above direction.
As shown in the figure, in order to improve operating efficiency and the stability of pressurizing unit, pressurizing unit also comprises some guide rollers 6 for finished cable 2 ' is led in frame 4 that are arranged on.
As shown in the figure, adjusting device comprises top board 71, mount pad and screw mandrel 72, top board 71 is fixedly mounted in frame 4, on top board 71, be provided with the screwed hole 73 coordinating with screw mandrel 72, screw mandrel 72 is plugged in screwed hole 73, mount pad is arranged on screw mandrel, and the second roller 52 is articulated on this mount pad, and screw mandrel 72 tops are connected with leader 74.By regulating screw mandrel 72 to regulate relative the first roller 51 position of the second roller 52, and then regulate pressurizing unit to impose on the size of the power of finished cable 2 ', make pressurizing unit applicable to the finished cable 2 ' of different-diameter.
As shown in the figure, the utility model also comprises a lubricating arrangement 8 for being lubricated heat radiation to high-carbon steel wire pre-deformation device and cable apparatus for shaping, when guaranteeing the utility model work power supply stable, transmission adopted converted steel material is made.
Above-described embodiment is preferred version of the present utility model, and the utility model also can have other embodiments.Those skilled in the art also can make equivalent variations or replacement under the prerequisite without prejudice to the utility model spirit, and the modification that these are equal to or replace is all included in the scope that the application's claim sets.
Claims (10)
1. a high-carbon steel wire armoring machine, is characterized in that comprising:
One frame (4), is rotatably provided with a main shaft (41) in frame (4); Power set, comprise motor and transmission mechanism, are used to whole armoring machine that power is provided;
Actinobacillus device, comprises high-carbon steel wire actinobacillus device and cable unwinding device, and high-carbon steel wire actinobacillus device comprises coil of wire (11) and brake gear, and cable unwinding device (12) comprises cable hank and brake gear;
High-carbon steel wire pre-deformation device (14), this high-carbon steel wire pre-deformation device (14) is arranged on main shaft (41), for the high-carbon steel wire (1) of high-carbon steel wire actinobacillus device output is carried out to pre-treatment, make high-carbon steel wire (1) be deformed into the spirality of mating with cable (2);
Be arranged on the armoring device (9) in frame (4), for by distortion after high-carbon steel wire (1) armouring to cable (2), cable (2) forms a finished cable (2 ') after high-carbon steel wire (1) armouring;
Be arranged on the cable apparatus for shaping (15) in frame (4), for eliminating the internal stress of the upper high-carbon steel wire (1) of finished cable (2 ');
Take-up (13), comprises take-up reel and motor;
Cable (2) and high-carbon steel wire (1) pass through actinobacillus device, high-carbon steel wire pre-deformation device (14), armoring device (9), cable apparatus for shaping (15) and take-up (13) successively.
2. a kind of high-carbon steel wire armoring machine as claimed in claim 1, it is characterized in that described high-carbon steel wire pre-deformation device (14) comprises at least two spaced disks (31), it is upper that described disk (31) is arranged on main shaft (41) by jockey, and described some disks (31) are provided with some guide pillar groups (33) on edge.
3. a kind of high-carbon steel wire armoring machine as claimed in claim 2, it is characterized in that described disk (31) middle part is provided with through hole, disk (31) is set on main shaft (41) by through hole, described jockey comprises the connecting ring (34) that is arranged on disk (31) sidewall and protrudes from disk (31) sidewall, flat key (35) and be arranged at the first flat key groove (36) that the some and flat key (35) on through-hole side wall coordinates, on described connecting ring (34), be provided with some tapped through holes (37), tapped through hole is equipped with bolt in (37), be used for fixing the relative position of each disk (31), described flat key (35) is arranged on main shaft (41).
4. a kind of high-carbon steel wire armoring machine as claimed in claim 2, is characterized in that described disk (31) is provided with three; Described each guide pillar group (33) comprises three guide pillars that are separately positioned on three disks (31) edge, described guide pillar is cylindrical shape, on described guide pillar, by the rotating slewing rollers (32) that are provided with of bearing, described slewing rollers (32) coordinate with high-carbon steel wire (1); Described slewing rollers (32) adopt hard alloy steel to make.
5. a kind of high-carbon steel wire armoring machine as claimed in claim 1, it is characterized in that described cable apparatus for shaping (15) comprising: at least two pressurizing units that application of force direction is different, pressurizing unit comprises that at least two are articulated in the first roller (51) in frame (4) and at least one is articulated in the second roller (52) in an adjusting device, and it is upper and for regulating the position of relative the first roller of the second roller (52) (51) that this adjusting device is arranged on frame (4); The second roller (52) arranges with the first roller (51) interval.
6. a kind of high-carbon steel wire armoring machine as claimed in claim 5, is characterized in that pressurizing unit adopts converted steel to make.
7. a kind of high-carbon steel wire armoring machine as claimed in claim 6, is characterized in that it also comprises some upper guide rollers (6) for finished cable (2 ') is led of frame (4) that are arranged on.
8. a kind of high-carbon steel wire armoring machine as claimed in claim 7, it is characterized in that described adjusting device comprises top board (71), mount pad and screw mandrel (72), top board (71) is fixedly mounted in frame (4), described top board (71) is threaded with screw mandrel (72), mount pad is fixed on screw mandrel (72), described the second roller (52) is articulated on this mount pad, and described screw mandrel (72) top is connected with leader (74).
9. a kind of high-carbon steel wire armoring machine as claimed in claim 1, is characterized in that it also comprises that one for being lubricated the lubricating arrangement (8) of heat radiation to high-carbon steel wire pre-deformation device (14) and cable apparatus for shaping.
10. a kind of high-carbon steel wire armoring machine as claimed in claim 1, it is characterized in that described coil of wire (11) is rotating is arranged on a rotating-table apparatus, described rotating-table apparatus comprises some turntable body (16), described turntable body (16) is arranged on main shaft (41), one circular capstan winch (17) is also installed on described main shaft (41), on this circle capstan winch (17), be provided with some pilot holes (18), pilot hole is provided with high-wear-resistant alloy mould in (17), and high-carbon steel wire (1) enters pre-deformation device through after high-wear-resistant alloy mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320331930.6U CN203397785U (en) | 2013-06-08 | 2013-06-08 | High-carbon steel wire armouring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320331930.6U CN203397785U (en) | 2013-06-08 | 2013-06-08 | High-carbon steel wire armouring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203397785U true CN203397785U (en) | 2014-01-15 |
Family
ID=49909300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320331930.6U Withdrawn - After Issue CN203397785U (en) | 2013-06-08 | 2013-06-08 | High-carbon steel wire armouring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203397785U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103337309A (en) * | 2013-06-08 | 2013-10-02 | 广东日丰电缆股份有限公司 | High-carbon steel wire armouring machine |
| CN108962511A (en) * | 2018-07-11 | 2018-12-07 | 铜陵市铜都特种线缆有限公司 | A kind of communication cable armoring device |
| CN108962507A (en) * | 2018-07-11 | 2018-12-07 | 铜陵市铜都特种线缆有限公司 | A kind of communication cable stranding device convenient to use |
-
2013
- 2013-06-08 CN CN201320331930.6U patent/CN203397785U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103337309A (en) * | 2013-06-08 | 2013-10-02 | 广东日丰电缆股份有限公司 | High-carbon steel wire armouring machine |
| CN103337309B (en) * | 2013-06-08 | 2015-11-18 | 广东日丰电缆股份有限公司 | High-carbon steel wire armoring machine |
| CN108962511A (en) * | 2018-07-11 | 2018-12-07 | 铜陵市铜都特种线缆有限公司 | A kind of communication cable armoring device |
| CN108962507A (en) * | 2018-07-11 | 2018-12-07 | 铜陵市铜都特种线缆有限公司 | A kind of communication cable stranding device convenient to use |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140115 Effective date of abandoning: 20151118 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |