CN103337309B - High-carbon steel wire armoring machine - Google Patents
High-carbon steel wire armoring machine Download PDFInfo
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- CN103337309B CN103337309B CN201310228930.8A CN201310228930A CN103337309B CN 103337309 B CN103337309 B CN 103337309B CN 201310228930 A CN201310228930 A CN 201310228930A CN 103337309 B CN103337309 B CN 103337309B
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- steel wire
- carbon steel
- cable
- armoring machine
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Abstract
The invention discloses a kind of high-carbon steel wire armoring machine, comprising: a frame, frame is rotatably provided with a main shaft; Power set, comprise motor and transmission mechanism, for providing power for whole armoring machine; Actinobacillus device, comprises high-carbon steel wire actinobacillus device and cable unwinding device; High-carbon steel wire pre-deformation device, carries out pre-treatment for the high-carbon steel wire exported high-carbon steel wire actinobacillus device, makes high-carbon steel wire be deformed into the spirality of mating with cable; Armoring device, for by distortion after high-carbon steel wire armouring to cable; Cable apparatus for shaping, for eliminating the internal stress after high-carbon steel wire armouring; Take-up, comprises take-up reel and motor.Adopt the present invention of said structure can carry out to cable the high-carbon steel wire armouring that diameter is below 3mm.The present invention can convert on common cage strand formula mild steel wire armoring machine basis, with low cost, operating efficiency is high.
Description
Technical field
The present invention relates to a kind of high-carbon steel wire armoring machine.
Background technology
Now, people progressively recognize: a national resource situation is the material base of its social sustainable development, except land resources, the natural treasure-house of the ocean energy, mineral, food and freshwater resources especially, various countries become a flash point increasingly to the concern of marine resources and contention.
Exploit land mineral reserve, will drilling well may visit; Develop a submarine mine Tibetan, will seabottom geology investigation be carried out, then set up offshore platform, carry out probing exploitation; Also have polar expedition, probing etc. of opening ice, these drilling equipments all be unable to do without power supply and the high strength of signal transmission, corrosion resistant exploration cable.
The high-carbon steel wire armoring of the multiplex high strength of exploration cable of these high strength, but it is mild steel steel wire that current steel wire armored cable is established a capital by standard gauge, produce the producer of steel wire armored cable, also all only have cage to twist formula mild steel wire armoring machine, the high-carbon steel steel wire for high strength is helpless.
Along with the needs of energy extraction and ocean development, demand for high-carbon steel steel wire armored cable gets more and more, China is mostly from foreign procurement, also several factories are had to manufacture on a small quantity although domestic, but the equipment of production is no matter from external import, still in recent years by domestic development, cost of investment is very huge.
In addition, import equipment can only the following high-carbon steel wire of armouring φ 1.0mm, is limited to logging cable armouring; Domestic development equipment armouring scope is φ 3.0 ~ φ 8.0mm high-carbon steel wire, for armouring heavy in section sea electric power cable; And many land energy may be visited and ocean, polar region exploration cable, need the high-carbon steel steel wire armored cable with φ 1.0mm ~ φ 3.0mm, domestic do not have manufacturer production.
According to the market demand, the invention provides one and be enclosed within the high-carbon steel wire armoring machine that common cage strand formula mild steel wire armoring machine improves, in order to solve the armouring problem of the following high-carbon steel steel wire of φ 3.0mm, and cost of investment is very low.
Summary of the invention
In order to solve the problem, the invention provides a kind of high-carbon steel wire armoring machine.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of high-carbon steel wire armoring machine, comprises, a frame, frame is rotatably provided with a main shaft; Power set, comprise motor and transmission mechanism, for providing power for whole armoring machine; Actinobacillus device, comprises high-carbon steel wire actinobacillus device and cable unwinding device, and high-carbon steel wire actinobacillus device comprises coil of wire and brake gear, and cable unwinding device comprises cable hank and brake gear; High-carbon steel wire pre-deformation device, this high-carbon steel wire pre-deformation device is arranged on main shaft, carries out pre-treatment for the high-carbon steel wire exported high-carbon steel wire actinobacillus device, makes high-carbon steel wire be deformed into the spirality of mating with cable; Rack-mounted armoring device, for by distortion after high-carbon steel wire armouring to cable, cable forms a finished cable after high-carbon steel wire armouring; Rack-mounted cable apparatus for shaping, for eliminating the internal stress of the high-carbon steel wire on finished cable; Take-up, comprises take-up reel and motor.Cable and high-carbon steel wire are successively through actinobacillus device, high-carbon steel wire pre-deformation device, armoring device, cable apparatus for shaping and take-up.
Described coil of wire is rotating to be arranged on a rotating-table apparatus, described rotating-table apparatus comprises some turntable body, described turntable body is arranged on main shaft, described main shaft is also provided with a circular capstan winch, this circular capstan winch is provided with some pilot holes, be provided with high-wear-resistant alloy mould in pilot hole, high-carbon steel wire enters pre-deformation device through after high-wear-resistant alloy mould.
Described high-carbon steel wire pre-deformation device comprises at least two spaced disks, and described disk is arranged on main shaft by jockey, and described some disk borders are provided with some guide pillar groups.
Through hole is provided with in the middle part of described disk, disk is set on main shaft by through hole, described jockey comprises and is arranged on disk sidewall and protrudes from the first flat key groove that the connecting ring of disk sidewall, flat key and the some and flat key be arranged on through-hole side wall coordinate, described connecting ring is provided with some tapped through holes, be equipped with bolt in tapped through hole, described flat key is arranged on main shaft.
Described disk is provided with three; Described each guide pillar group comprises the guide pillar that three are separately positioned on three disk borders, and described guide pillar is cylindrical shape, and described guide pillar is provided with slewing rollers by bearing is rotating, and described slewing rollers coordinate with high-carbon steel wire; Described slewing rollers adopt hard alloy steel to make.
Described cable apparatus for shaping comprises: the pressurizing unit that at least two force directions are different, pressurizing unit comprises at least two and is articulated in the first rollers in frame and at least one is articulated in the second roller in an adjusting device, and this adjusting device is for regulating the position of relative first roller of the second roller; Second roller and the first roller interval are arranged.
The present invention also comprises some guide rollers be arranged on for leading to finished cable in frame, and pressurizing unit adopts converted steel to make.
Described adjusting device comprises top board, mount pad and screw mandrel, and top board is fixedly mounted in frame, and described top board is connected with wire rod thread, and mount pad is fixed on screw mandrel, and described second roller is articulated on this mount pad, and described screw mandrel top is connected with leader.
The present invention also comprises one for carrying out lubricating the lubricating arrangement of heat radiation to high-carbon steel wire pre-deformation device and cable apparatus for shaping.
Described drive system adopts converted steel material to make.
The invention has the beneficial effects as follows: adopt the present invention of said structure can carry out high-carbon steel wire armouring to cable, detailed process is as follows, cable unwinding device and the passive unwrapping wire of high-carbon steel wire actinobacillus device, and the rate of tension of cable and high-carbon steel wire is kept by brake gear, high-carbon steel wire forms finished cable after the process of high-carbon steel wire pre-deformation device in armoring device together with cable armouring, and finished cable is collected by take-up after the internal stress that cable apparatus for shaping eliminates high-carbon steel wire.The present invention can convert on common cage strand formula mild steel wire armoring machine basis, with low cost, operating efficiency is high.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described:
Fig. 1 is the schematic diagram one of high-carbon steel wire pre-deformation device;
Fig. 2 is the schematic diagram two of high-carbon steel wire pre-deformation device;
Fig. 3 is the partial enlarged drawing A in Fig. 2;
Fig. 4 is the schematic diagram of finished cable apparatus for shaping;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the left view of Fig. 4;
Fig. 7 is principle assumption diagram of the present invention.
Embodiment
With reference to Fig. 1 ~ Fig. 7, the present invention is a kind of high-carbon steel wire armoring machine, comprising: a frame 4, frame 4 is rotatably provided with a main shaft 41; Power set, comprise motor and transmission mechanism, for providing power for whole armoring machine, transmission mechanism adopts high-anti-friction hard alloy, transmission mechanism comprises a gearbox, and the transmission ratio on the gearratio relatively common cage strand formula mild steel wire armoring machine of this gearbox is higher, to provide higher torsion, requirement to power when meeting high-carbon steel wire 1 armouring, the motor speed on the relatively common cage of the motor in the present invention strand formula mild steel wire armoring machine is also higher; Actinobacillus device, comprise high-carbon steel wire actinobacillus device and cable unwinding device 12, high-carbon steel wire actinobacillus device comprises coil of wire 11 and brake gear, and cable unwinding device 12 comprises cable hank and brake gear; Coil of wire 11 is rotating to be arranged on a rotating-table apparatus, rotating-table apparatus comprises some turntable body 16, turntable body 16 is arranged on main shaft 41, also rotating on main shaft 41 a circular capstan winch 17 is installed, this circular capstan winch 17 is provided with some pilot holes 18, be provided with high-wear-resistant alloy mould in pilot hole 18, high-carbon steel wire 1 enters high-carbon steel wire pre-deformation device 14 through after high-wear-resistant alloy mould, can be led by pilot hole 18 to high-carbon steel wire 1; High-carbon steel wire pre-deformation device 14, this high-carbon steel wire pre-deformation device 14 is arranged on main shaft 41, carries out pre-treatment for the high-carbon steel wire 1 exported high-carbon steel wire actinobacillus device, makes high-carbon steel wire 1 be deformed into the spirality of mating with cable 2; Be arranged on the armoring device 9 in frame 4, for by distortion after high-carbon steel wire 1 armouring to cable 2, cable 2 forms a finished cable 2 ' after high-carbon steel wire 1 armouring; Be arranged on the cable apparatus for shaping 15 in frame 4, for eliminating the internal stress of the upper high-carbon steel wire 1 of finished cable 2 '; Take-up 13, comprises take-up reel and motor; Cable 2 and high-carbon steel wire 1 are successively through actinobacillus device, high-carbon steel wire pre-deformation device 14, armoring device 9, cable apparatus for shaping 15 and take-up 13.Adopt the present invention of said structure can carry out high-carbon steel wire 1(below Φ 3mm to cable 2) armouring, detailed process is as follows, cable unwinding device 12 and the passive unwrapping wire of high-carbon steel wire actinobacillus device, and the rate of tension of cable 2 and high-carbon steel wire 1 is kept by brake gear, high-carbon steel wire 1 forms finished cable 2 ' after the process of high-carbon steel wire pre-deformation device in armoring device 9 together with cable 2 armouring, and finished cable 2 ' is collected by take-up after the internal stress that cable apparatus for shaping eliminates high-carbon steel wire 1.The present invention can convert on common cage strand formula mild steel wire armoring machine basis, with low cost, operating efficiency is high.
As shown in the figure, high-carbon steel wire pre-deformation device can adopt following embodiment to comprise the different disk 31 of three spaced diameters, through hole is provided with in the middle part of disk 31, disk 31 is set on main shaft 41 by through hole, and be arranged on main shaft 41 by jockey, three disk 31 edges are provided with some guide pillar groups 33, each guide pillar group 33 comprises the guide pillar that three are separately positioned on three disk 31 edges, the corresponding one group of guide pillar group 33 of every bar high-carbon steel wire 1, high-carbon steel wire 1 produces distortion after guide pillar group 33.Jockey comprises and is arranged on disk 31 sidewall and protrudes from the first flat key groove 36 that the connecting ring 34 of disk 31 sidewall, flat key 35 and the some and flat key 35 be arranged on through-hole side wall coordinate, connecting ring 34 is provided with some tapped through holes 37, bolt is equipped with in tapped through hole 37, for the relative position of fixing each disk 31, flat key 35 is arranged on main shaft 41.Guide pillar is cylindrical shape, and guide pillar is provided with slewing rollers 32 by bearing is rotating, and slewing rollers 32 coordinate with high-carbon steel wire 1; Slewing rollers 32 adopt hard alloy steel to make.
High-carbon steel wire pre-deformation device 14 is by arranging several spaced disks 31, and slewing rollers 32 are set at disk 31 periphery are out of shape in order to guide high-carbon steel wire 1, high-carbon steel wire 1 is made before cable 2 prerequisite, to be deformed into the helical form with a constant pitch and bending radius at armouring, to avoid damaging cable 2 during high-carbon steel wire 1 armouring.Structure of the present invention is simple, with low cost.The degree that staggers between guide pillar in spacing when disk 31 is installed between adjustable adjacent discs 31 and adjacent discs 31, so that the predeformation of carrying out in various degree for the cable 2 of different-diameter.
As shown in the figure, cable apparatus for shaping 15 can adopt following embodiment: comprise one for the lateral extrusion device that finished cable 2 ' applied to horizontal direction power and vertical pressurizing unit finished cable 2 ' being applied to vertical forces, lateral extrusion device comprises six and is articulated in the first roller 51 in frame 4 and five the second rollers 52 be articulated in an adjusting device, vertical pressurizing unit comprises seven and is articulated in the first roller 51 in frame 4 and six the second rollers 52 be articulated in an adjusting device, adjusting device to be arranged in frame 4 and for regulating the position of relative first roller 51 of the second roller 52, second roller 52 and the first roller 51 interval are arranged, and form a crush zone between the second roller 52 and the first roller 51, and this crush zone is for extruding finished cable 2 ' to eliminate the internal stress after high-carbon steel wire 1 armouring.Adopt the present invention of said structure by carrying out the extruding of multiple directions to finished cable 2 ', internal stress remaining after high-carbon steel wire 1 armouring can be eliminated.Structure of the present invention is simple, with low cost.Because high-carbon steel wire 1 intensity is very high, in order to improve useful life of the present invention, pressurizing unit adopts converted steel to make.
Certainly, in the present invention, pressurizing unit also can adopt other embodiments of power finished cable 2 ' being applied to three or four and above direction.
As shown in the figure, in order to improve operating efficiency and the stability of pressurizing unit, pressurizing unit also comprises some guide rollers 6 be arranged on for leading to finished cable 2 ' in frame 4.
As shown in the figure, adjusting device comprises top board 71, mount pad and screw mandrel 72, top board 71 is fixedly mounted in frame 4, top board 71 is provided with the screwed hole 73 coordinated with screw mandrel 72, screw mandrel 72 is plugged in screwed hole 73, mount pad is arranged on screw mandrel, and the second roller 52 is articulated on this mount pad, and screw mandrel 72 top is connected with leader 74.By the position regulating screw mandrel 72 to regulate relative first roller 51 of the second roller 52, and then regulate pressurizing unit to be applied to the size of the power of finished cable 2 ', make pressurizing unit be applicable to the finished cable 2 ' of different-diameter.
As shown in the figure, the present invention also comprises one for carrying out lubricating the lubricating arrangement 8 of heat radiation to high-carbon steel wire pre-deformation device and cable apparatus for shaping, and during in order to ensure that the present invention works, power supply is stablized, and drive system adopts converted steel material to make.
Above-described embodiment is preferred version of the present invention, and the present invention also can have other embodiments.Those skilled in the art also can make equivalent variations or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent modification or replacement are all included in the scope set by the application's claim.
Claims (10)
1. a high-carbon steel wire armoring machine, is characterized in that comprising: a frame (4), frame (4) is rotatably provided with a main shaft (41); Power set, comprise motor and transmission mechanism, for providing power for whole armoring machine; Actinobacillus device, comprises high-carbon steel wire actinobacillus device and cable unwinding device, and high-carbon steel wire actinobacillus device comprises coil of wire (11) and brake gear, and cable unwinding device (12) comprises cable hank and brake gear; High-carbon steel wire pre-deformation device (14), this high-carbon steel wire pre-deformation device (14) is arranged on main shaft (41), high-carbon steel wire (1) for exporting high-carbon steel wire actinobacillus device carries out pre-treatment, makes high-carbon steel wire (1) be deformed into the spirality of mating with cable (2); Be arranged on the armoring device (9) in frame (4), for by distortion after high-carbon steel wire (1) armouring to cable (2), cable (2) forms a finished cable (2 ') after high-carbon steel wire (1) armouring; Be arranged on the cable apparatus for shaping (15) in frame (4), for eliminating the internal stress of the upper high-carbon steel wire (1) of finished cable (2 '); Take-up (13), comprises take-up reel and motor; Cable (2) and high-carbon steel wire (1) are successively through actinobacillus device, high-carbon steel wire pre-deformation device (14), armoring device (9), cable apparatus for shaping (15) and take-up (13).
2. a kind of high-carbon steel wire armoring machine as claimed in claim 1, it is characterized in that described high-carbon steel wire pre-deformation device (14) comprises at least two spaced disks (31), described disk (31) is arranged on main shaft (41) by jockey, described disk (31) edge is provided with some guide pillar groups (33).
3. a kind of high-carbon steel wire armoring machine as claimed in claim 2, it is characterized in that described disk (31) middle part is provided with through hole, disk (31) is set on main shaft (41) by through hole, described jockey comprises and is arranged on disk (31) sidewall and protrudes from the connecting ring (34) of disk (31) sidewall, the first flat key groove (36) that flat key (35) and the some and flat key (35) be arranged on through-hole side wall coordinate, described connecting ring (34) is provided with some tapped through holes (37), tapped through hole is equipped with bolt in (37), for the relative position of fixing each disk (31), described flat key (35) is arranged on main shaft (41).
4. a kind of high-carbon steel wire armoring machine as claimed in claim 2, is characterized in that described disk (31) is provided with three; Described each guide pillar group (33) comprises the guide pillar that three are separately positioned on three disk (31) edges, described guide pillar is cylindrical shape, described guide pillar is provided with slewing rollers (32) by bearing is rotating, and described slewing rollers (32) coordinate with high-carbon steel wire (1); Described slewing rollers (32) adopt hard alloy steel to make.
5. a kind of high-carbon steel wire armoring machine as claimed in claim 1, it is characterized in that described cable apparatus for shaping (15) comprising: the pressurizing unit that at least two force directions are different, pressurizing unit comprises at least two and is articulated in the first roller (51) in frame (4) and at least one is articulated in the second roller (52) in an adjusting device, and it is upper and for regulating the position of relative first roller (51) of the second roller (52) that this adjusting device is arranged on frame (4); Second roller (52) and the first roller (51) interval are arranged.
6. a kind of high-carbon steel wire armoring machine as claimed in claim 5, is characterized in that pressurizing unit adopts converted steel to make.
7. a kind of high-carbon steel wire armoring machine as claimed in claim 6, is characterized in that it also comprises some guide rollers (6) be arranged on for leading to finished cable (2 ') in frame (4).
8. a kind of high-carbon steel wire armoring machine as claimed in claim 7, it is characterized in that described adjusting device comprises top board (71), mount pad and screw mandrel (72), top board (71) is fixedly mounted in frame (4), described top board (71) is threaded with screw mandrel (72), mount pad is fixed on screw mandrel (72), described second roller (52) is articulated on this mount pad, and described screw mandrel (72) top is connected with leader (74).
9. a kind of high-carbon steel wire armoring machine as claimed in claim 1, is characterized in that it also comprises one for carrying out lubricating the lubricating arrangement (8) of heat radiation to high-carbon steel wire pre-deformation device (14) and cable apparatus for shaping.
10. a kind of high-carbon steel wire armoring machine as claimed in claim 1, it is characterized in that described coil of wire (11) is rotating is arranged on a rotating-table apparatus, described rotating-table apparatus comprises some turntable body (16), described turntable body (16) is arranged on main shaft (41), described main shaft (41) is also provided with a circular capstan winch (17), this circular capstan winch (17) is provided with some pilot holes (18), pilot hole is provided with high-wear-resistant alloy mould in (18), and high-carbon steel wire (1) enters pre-deformation device through after high-wear-resistant alloy mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310228930.8A CN103337309B (en) | 2013-06-08 | 2013-06-08 | High-carbon steel wire armoring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310228930.8A CN103337309B (en) | 2013-06-08 | 2013-06-08 | High-carbon steel wire armoring machine |
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| Publication Number | Publication Date |
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| CN103337309A CN103337309A (en) | 2013-10-02 |
| CN103337309B true CN103337309B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310228930.8A Active CN103337309B (en) | 2013-06-08 | 2013-06-08 | High-carbon steel wire armoring machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103591119A (en) * | 2013-11-22 | 2014-02-19 | 江苏美电电工机械科技有限公司 | Double-belt interlocking armoring machine main shaft |
| CN112164522A (en) * | 2020-10-09 | 2021-01-01 | 杨长茂 | Armor layer packaging equipment of cable production line with adjustable tension |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101872665A (en) * | 2010-05-31 | 2010-10-27 | 合肥合宁电工设备有限公司 | Six-reel steel band armouring machine |
| CN202563985U (en) * | 2012-04-17 | 2012-11-28 | 湖州凯博电子线缆有限公司 | Armoring machine |
| CN202855445U (en) * | 2012-11-05 | 2013-04-03 | 华通古河（唐山）线缆有限公司 | Armouring machine whose mandrel is adjusted |
| CN203397785U (en) * | 2013-06-08 | 2014-01-15 | 广东日丰电缆股份有限公司 | High-carbon steel wire armouring machine |
-
2013
- 2013-06-08 CN CN201310228930.8A patent/CN103337309B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101872665A (en) * | 2010-05-31 | 2010-10-27 | 合肥合宁电工设备有限公司 | Six-reel steel band armouring machine |
| CN202563985U (en) * | 2012-04-17 | 2012-11-28 | 湖州凯博电子线缆有限公司 | Armoring machine |
| CN202855445U (en) * | 2012-11-05 | 2013-04-03 | 华通古河（唐山）线缆有限公司 | Armouring machine whose mandrel is adjusted |
| CN203397785U (en) * | 2013-06-08 | 2014-01-15 | 广东日丰电缆股份有限公司 | High-carbon steel wire armouring machine |
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| CN103337309A (en) | 2013-10-02 |
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