CN203397490U - Wireless remote control device for tower crane - Google Patents
Wireless remote control device for tower crane Download PDFInfo
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- CN203397490U CN203397490U CN201320371550.5U CN201320371550U CN203397490U CN 203397490 U CN203397490 U CN 203397490U CN 201320371550 U CN201320371550 U CN 201320371550U CN 203397490 U CN203397490 U CN 203397490U
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- tower crane
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Abstract
The utility model relates to a wireless remote control technology, and particularly relates to a wireless remote control device for a tower crane. The wireless remote control device for the tower crane drive mechanism comprises a transmission module. The wireless remote control device is characterized by also comprising a wireless signal transmitter, a wireless signal receiver and a drive module; the wireless signal transmitter and the wireless signal receiver are matched and connected through a wireless signal; the drive module is connected with the wireless signal receiver and the transmission module respectively. The wireless remote control device has the beneficial effects that manpower can be saved; the work efficiency is improved; the safety of an operator is also improved. The wireless remote control device is especially suitable for the tower crane.
Description
Technical field
The utility model relates to wireless remote control technology, relates to specifically a kind of wireless remote controller for tower crane.
Background technology
Tower machine plays an important role in every construction of current national economy, wireless remote control technology is introduced to tower machine and just form remote control tower machine.Can make operator can go down tower machine, in suitable place, tower machine be operated, the straighforward operation of tower machine has extremely important effect to improving security, comfortableness and the production efficiency of operation and reducing operator's labour intensity.Traditional tower machine is controlled and is adopted cab control mode, fixing cab is set on tower machine, operating personnel are fixed in cab and control, although overcome the operational risk that manipulator and hanging object hypotelorism may exist, the risk of having avoided control cables and suspension hook and lockset to be wound around; But exist because the personnel of controlling control position, fix, the defect that exists operation visual angle, sight line, operating distance freely to select, makes to control personnel easily tired, and needs professional person to operate.Also exist when commanding and the personnel that control are distant, there will be the maloperation causing due to transmission of information error.
Utility model content
Technical problem to be solved in the utility model, is exactly the series of problems existing for current cab control tower machine, proposes a kind of wireless remote controller for tower crane.
The utility model solves the problems of the technologies described above adopted technical scheme: for the wireless remote controller of tower crane, comprise transmission module, it is characterized in that, also comprise wireless signal transmitter, wireless signal receiver, driver module and delay control circuit, described wireless signal transmitter matches and is connected by wireless signal with wireless signal receiver, and described driver module is connected with wireless signal receiver, transmission module and delay control circuit respectively.
The technical scheme that the utility model is total, drives the transmission module of tower machine to carry out the rotation of tower machine by wireless remote controller is set, realized the operation of electromechanical integration, makes operator can depart from the cab on tower machine.Wherein wireless signal receiver and driver module are installed on tower machine, and the transmission module rotating with control tower machine is connected, operator is by wireless signal transmitter emissioning controling signal, wireless signal receiver receives after signal, by driver module, drive transmission module control tower machine to carry out rotating operation, consider that the running of tower machine itself is slower simultaneously, also added delay control circuit, is provided to the linking conversion of signal surge time, improves the stability of whole control system.
Concrete, described wireless signal transmitter comprises load module, the processing module that transmits and transmitter module, and described signal processing module is connected with transmitter module with load module respectively.
Concrete, described load module is one or more in keyboard, touch-screen and voice input device.
The control mode that adopts multiple control modes to combine in this programme, the control module that also can adopt rocker lever to be combined with button, its advantage is to make operator to simulate the mode of operation in cab, directly by the rocking bar control tower machine arranging on handle, similar with the control rocking bar in cab, make operator can adapt to faster remote control and control.
Concrete, described in the processing module that transmits comprise coding unit, carrier modulation unit and the signal amplification unit connecting successively.
Concrete, described transmitter module is emitting antenna.
Concrete, described wireless signal receiver comprises reception signal processing module and output circuit, described output circuit is connected with driver module with reception signal processing module respectively.
Concrete, described reception signal processing module comprises signal amplification unit, demodulating unit, decoding unit and the driver element connecting successively.
Concrete, also comprising electric protection module and detent, described electric protection module is connected with driving circuit, and described detent is connected with transmission module respectively at driving circuit.
The object that electric protection module is set is; when tower machine possesses manual control and wireless remote control control simultaneously; can only allow at one time a kind of control mode to control tower machine, avoid meeting accident, therefore need electric protection module to carry out electric lock operation.
Concrete, described electric protection module is switch.
The advantage that switch is set is, installs after inside and outside switch, and inside and outside control circuit board philosophy is controlled manually and remote control, and when switch is during at interior location, the work of internal control circuit plate, can only realize manual operation; When switch is externally during position, the work of external control circuit plate, can only realize straighforward operation; And by controller, circuit is carried out to electrical interlocks, guarantee the safe operation of crane.
Concrete, described wireless signal transmitter is provided with limit switch, starts module and alarm module.
The beneficial effects of the utility model are, have improved work efficiency, and operating personnel can independent judgment, thereby accuracy, the continuity of operation were significantly improved than in the past; Also save commander's link, thereby avoided the improper misunderstanding causing due to commander; Operator can be in commander's angle operation, see clearly more intuitively by article hoisting field condition, avoid in addition tower crane operation person insecurity in pilothouse under inclement weather, and operator's work high above the ground and commander link up wrong and cause unnecessary accident, in remote control situation, also can realize a people and control many tower machines.
Accompanying drawing explanation
Fig. 1 is the theory diagram of wireless remote controller of the present utility model.
Embodiment
Below in conjunction with drawings and Examples, describe the technical solution of the utility model in detail:
As shown in Figure 1, wireless remote controller for tower crane described in the utility model, comprise wireless signal transmitter, wireless signal receiver, driver module, delay control circuit and transmission module, described wireless signal transmitter matches and is connected by wireless signal with wireless signal receiver, and described driver module is connected with wireless signal receiver, transmission module and delay control circuit respectively.Operator can realize the repertoire by manual drive tower machine operation person hands-operation by straighforward operation, can complete simultaneously tower machine forward, backward, upwards, downwards, left, to the right, location and gearshift; Be specially: according to the actual needs of tower machine work, corresponding button in push key circuit, produce thus one group of binary data code, under the control of the processing module that transmits, a string data code is sent to modulator circuit from cell encoder, digital signal is converted to the simulating signal of transmitting on carrier current channel in modulator circuit.This simulating signal enters radiating circuit via interface circuit, and goes out by transmission antennas transmit.Signal receiving processing module is received after the next carrier signal of Digiplex transmitting, via receiving circuit and interface circuit, is entered demodulator circuit.Demodulation is contrary with modulation, recovers data code from carrier wave.Data code after demodulation is sent into decoder circuit, demoder is delivered to decoder circuit by understanding correct code signal, after decoder for decoding, by driver module, drive corresponding relay to work, thereby control tower machine transmission module carries out transmission, just completed thus button remote control tower machine and carried out work.
Embodiment:
The tower machine that the transmission module of take is variable frequency control is example, and concrete control flow is as follows:
First operator emit a control signal to wireless receiver by wireless launcher, wireless receiver receives after signal, be converted to control signal and control main contactor adhesive, opening mechanism brake simultaneously, gear train operation, the frequency converter of control tower machine gear train starts, can be chosen in respectively one grade of operation of mechanism, mechanism's second gear operation or mechanism's third gear operation, gear train is according to the gear operation of selecting, in whole service process, being provided with safety guard is connected with tower machine gear train, making gear train only accept at one time remote control controls or manually controls.
Wireless launcher can control tower machine forward, backward, location and gearshift, before and after being therefore also provided with, finishing limit switch and front and back deceleration limit switch and moment are reported to the police and moment restriction, avoid the transmission of tower machine to exceed safe range.In order further to guarantee safety, be also provided with emergency stop push button, this button can directly be controlled the break-make of electromagnetic brake, can when being in an emergency, directly cut off the electricity supply simultaneously.
Telepilot is operating as and prevents misoperation, is provided with key switch on telepilot, must be that tower machine operation person operates.First should open key switch, in the time of need to operating, need press " startup " button, at this moment telechirics starts successfully, and power supply box hummer gives a warning to point out and starts successfully.Then just can select on demand the button that will operate, the running of control tower machine.If gear train is variable frequency control, also need to start frequency converter by reset button.
Adopt the wireless remote controller for tower crane described in the utility model, teleoperator must be able to complete the repertoire of manual drive tower machine operation person hands-operation, can manual operation complete gear train forward, backward, upwards, downwards, left, to the right, location and gearshift, could independent operation telechiric device.
Claims (10)
1. for the wireless remote controller of tower crane, comprise transmission module, it is characterized in that, also comprise wireless signal transmitter, wireless signal receiver, driver module and delay control circuit, described wireless signal transmitter matches and is connected by wireless signal with wireless signal receiver, and described driver module is connected with wireless signal receiver, transmission module and delay control circuit respectively.
2. the wireless remote controller for tower crane according to claim 1, it is characterized in that, described wireless signal transmitter comprises load module, the processing module that transmits and transmitter module, and described signal processing module is connected with transmitter module with load module respectively.
3. the wireless remote controller for tower crane according to claim 2, is characterized in that, described load module is one or more in keyboard, touch-screen and voice input device.
4. the wireless remote controller for tower crane according to claim 2, is characterized in that, described in the processing module that transmits comprise successively coding unit, carrier modulation unit and the signal amplification unit connecting.
5. the wireless remote controller for tower crane according to claim 2, is characterized in that, described transmitter module is emitting antenna.
6. the wireless remote controller for tower crane according to claim 1, it is characterized in that, described wireless signal receiver comprises reception signal processing module and output circuit, and described output circuit is connected with driver module with reception signal processing module respectively.
7. the wireless remote controller for tower crane according to claim 6, is characterized in that, described reception signal processing module comprises signal amplification unit, demodulating unit, decoding unit and the driver element connecting successively.
8. according to the wireless remote controller for tower crane described in claim 1~7 any one; it is characterized in that; also comprise electric protection module and detent, described electric protection module is connected with driving circuit, and described detent is connected with transmission module respectively at driving circuit.
9. the wireless remote controller for tower crane according to claim 8, is characterized in that, described electric protection module is switch.
10. the wireless remote controller for tower crane according to claim 9, is characterized in that, described wireless signal transmitter is provided with limit switch, starts module and alarm module.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320371550.5U CN203397490U (en) | 2013-06-26 | 2013-06-26 | Wireless remote control device for tower crane |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320371550.5U CN203397490U (en) | 2013-06-26 | 2013-06-26 | Wireless remote control device for tower crane |
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CN203397490U true CN203397490U (en) | 2014-01-15 |
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CN201320371550.5U Expired - Fee Related CN203397490U (en) | 2013-06-26 | 2013-06-26 | Wireless remote control device for tower crane |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106276611A (en) * | 2016-10-21 | 2017-01-04 | 山东科技大学 | A kind of row hangs intelligent sound remote control unit |
CN106348175A (en) * | 2016-11-09 | 2017-01-25 | 张强 | Remote control device for tower crane and intelligent tower crane |
CN106504749A (en) * | 2016-10-21 | 2017-03-15 | 山东科技大学 | A kind of monorail crane intelligent sound remote control unit |
CN106946158A (en) * | 2017-04-29 | 2017-07-14 | 李赞荣 | Tower crane control system |
-
2013
- 2013-06-26 CN CN201320371550.5U patent/CN203397490U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106276611A (en) * | 2016-10-21 | 2017-01-04 | 山东科技大学 | A kind of row hangs intelligent sound remote control unit |
CN106504749A (en) * | 2016-10-21 | 2017-03-15 | 山东科技大学 | A kind of monorail crane intelligent sound remote control unit |
CN106348175A (en) * | 2016-11-09 | 2017-01-25 | 张强 | Remote control device for tower crane and intelligent tower crane |
CN106946158A (en) * | 2017-04-29 | 2017-07-14 | 李赞荣 | Tower crane control system |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140115 Termination date: 20140626 |
|
EXPY | Termination of patent right or utility model |