CN106504749A - An intelligent voice remote control device for a monorail crane - Google Patents

An intelligent voice remote control device for a monorail crane Download PDF

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Publication number
CN106504749A
CN106504749A CN201610922707.7A CN201610922707A CN106504749A CN 106504749 A CN106504749 A CN 106504749A CN 201610922707 A CN201610922707 A CN 201610922707A CN 106504749 A CN106504749 A CN 106504749A
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remote control
monorail crane
control
hook
remote
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宋庆军
姜海燕
刘坤华
宋庆辉
孙晶玉
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SHANDONG HUAHUI AUTOMATION EQUIPMENT Ltd Co
Shandong University of Science and Technology
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SHANDONG HUAHUI AUTOMATION EQUIPMENT Ltd Co
Shandong University of Science and Technology
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Priority to CN201610922707.7A priority Critical patent/CN106504749A/en
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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10LSPEECH ANALYSIS TECHNIQUES OR SPEECH SYNTHESIS; SPEECH RECOGNITION; SPEECH OR VOICE PROCESSING TECHNIQUES; SPEECH OR AUDIO CODING OR DECODING
    • G10L15/00Speech recognition
    • G10L15/22Procedures used during a speech recognition process, e.g. man-machine dialogue
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/40Applications of devices for transmitting control pulses; Applications of remote control devices
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10LSPEECH ANALYSIS TECHNIQUES OR SPEECH SYNTHESIS; SPEECH RECOGNITION; SPEECH OR VOICE PROCESSING TECHNIQUES; SPEECH OR AUDIO CODING OR DECODING
    • G10L15/00Speech recognition
    • G10L15/22Procedures used during a speech recognition process, e.g. man-machine dialogue
    • G10L2015/223Execution procedure of a spoken command

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Human Computer Interaction (AREA)
  • Computational Linguistics (AREA)
  • Health & Medical Sciences (AREA)
  • Audiology, Speech & Language Pathology (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • General Physics & Mathematics (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

The invention discloses a kind of monorail crane intelligent sound remote control unit.The monorail crane intelligent sound remote control unit by remote control and Vehicle Controller, band-type brake sensor, the sensor group that declutches into.Phonetic control command to unspecified person, the monorail crane intelligent sound remote control unit can pick out can pick out " advance ", " retrogressing ", " band-type brake ", " declutch ", " rise hook ", " drop hook ", " stoppings " voice of 7 kinds of unspecified persons, and this 7 kinds of voices are converted into digital control accordingly realization to the control of the intelligent sound of monorail crane;The monorail crane intelligent sound remote control unit also provides corresponding 7 by key control, realizes wireless remote control to monorail crane.The monorail crane intelligent sound remote control unit achieves the wireless remote control of voice and key combination.

Description

一种单轨吊智能语音遥控装置An intelligent voice remote control device for a monorail crane

技术领域technical field

本发明专利涉及矿山单轨吊无线遥控,特别是单轨吊的语音指令的无线遥控。The patent of the present invention relates to the wireless remote control of monorail cranes in mines, especially the wireless remote control of voice commands of monorail cranes.

背景技术Background technique

单轨吊运输是矿山生产辅助运行的重要运输方法之一,其为由具有各种功能的吊挂车辆连成车组,在柴油机或者蓄电池组电牵引下,沿悬挂的工字钢轨道吊梁运行的系统。单轨吊车运输的主要优点:一是单轨吊车本机截面小,巷道断面空间利用率高;二是可用于平巷和斜巷的连续不转载运输,其运送载荷不受底板条件限制,可在各种竖曲线、平曲线及复杂曲线运行;三是可完成从采区车场直至工作面不经转载的辅助运输,可用于把主要运输大巷和采区巷道连在一起的辅助运输作业。因此被广泛应用在矿山生产中。近几年来,随着无线遥控技术,语音识别技术的发展,这两种控制方式逐渐被应用在各行各业,但在单轨吊运输控制上,对这两种控制技术的应用还尚属空白。因此,有必要开发一款单轨吊的智能语音声控装置,可以实现对单轨吊的无线遥控和声音控制。该技术智能程度高,技术先进,生产成本低,具有较好的市场竞争优势和推广应用价值。Monorail crane transportation is one of the important transportation methods for the auxiliary operation of mine production. It is composed of hanging vehicles with various functions connected into a train group, and under the electric traction of diesel engine or battery pack, it runs along the suspended I-steel rail hanging beam. system. The main advantages of monorail crane transportation: first, the monorail crane has a small cross-section, and the space utilization rate of the roadway section is high; Three kinds of vertical curves, horizontal curves and complex curves; third, it can complete the auxiliary transportation from the mining area yard to the working face without reloading, and can be used for auxiliary transportation operations connecting the main transportation roadway and the mining area roadway. Therefore, it is widely used in mine production. In recent years, with the development of wireless remote control technology and voice recognition technology, these two control methods have been gradually applied in various industries, but in the transportation control of monorail cranes, the application of these two control technologies is still blank. Therefore, it is necessary to develop an intelligent voice control device for monorail cranes, which can realize wireless remote control and voice control of monorail cranes. The technology has a high degree of intelligence, advanced technology, low production cost, and has a good market competitive advantage and promotion and application value.

发明内容Contents of the invention

本发明实施例的目的在于提供一种单轨吊智能语音遥控装置,旨在解决单轨吊的语音声控和无线遥控。The purpose of the embodiments of the present invention is to provide an intelligent voice remote control device for a monorail crane, aiming at solving the voice control and wireless remote control of the monorail crane.

本发明实施例是这样实现的,所述单轨吊智能语音遥控装置包括:The embodiment of the present invention is achieved in this way, the monorail crane intelligent voice remote control device includes:

遥控器,手持式语音遥控装置,由遥控器外壳、麦克风、语音芯片、遥控中央处理器、电源指示灯、松闸指示灯、按键输入组、无线发射模块、发射天线、遥控器开关、电池组组成,当单轨吊操作人员语音控制或者按钮遥控操作单轨吊时,所述遥控器的遥控中央处理器将语音控制指令和按钮输入指令处理后转化为单轨吊的控制指令,并通过无线发射模块和发射天线传输给车载控制器,用来实现单轨吊的语音和按键无线遥控;Remote control, handheld voice remote control device, consisting of remote control shell, microphone, voice chip, remote control CPU, power indicator light, brake release indicator light, key input group, wireless transmitting module, transmitting antenna, remote control switch, battery pack Composition, when the monorail crane operator operates the monorail crane with voice control or button remote control, the remote control central processor of the remote controller processes the voice control command and the button input command and converts it into a control command of the monorail crane, and transmits it through the wireless transmission module and The transmitting antenna is transmitted to the on-board controller, which is used to realize the voice and button wireless remote control of the monorail crane;

车载控制器,安装在单轨吊上,由接收天线、无线接收模块、车载中央处理器、继电器输出组、运行指示灯、电源、开关、车载控制器外壳组成,用以接收遥控器发送来的无线控制信号,在单轨吊的制动闸处于松闸状态下,当接收到所述遥控器发送的语音或者按键操作指令后,控制继电器输出组的相应继电器动作,控制单轨吊进行相应指令作业;The on-board controller is installed on the monorail crane and consists of receiving antenna, wireless receiving module, on-board CPU, relay output group, running indicator light, power supply, switch, and on-board controller shell. It is used to receive wireless signals sent by the remote control The control signal, when the braking brake of the monorail crane is in the brake release state, after receiving the voice or button operation command sent by the remote controller, controls the corresponding relay action of the relay output group, and controls the monorail crane to perform corresponding command operations;

松闸传感器,安装在单轨吊的制动闸的松闸位置,并将检测信号传输给所述车载控制器的车载中央处理器,用于检测单轨吊的制动闸是否在松闸状态,只有在松闸状态下,所述车载控制器在接收到所述遥控器的语音或者按键控制控制指令后,控制继电器输出组的相应继电器动作,控制单轨吊进行相应指令作业;The brake release sensor is installed at the release position of the brake of the monorail crane, and transmits the detection signal to the vehicle-mounted central processing unit of the vehicle controller to detect whether the brake of the monorail crane is in the brake release state. In the brake release state, after receiving the voice or button control command from the remote controller, the on-board controller controls the corresponding relays of the relay output group to act, and controls the monorail crane to perform corresponding command operations;

抱闸传感器,安装在单轨吊的制动闸的抱闸位置,并将检测信号传输给所述车载控制器的车载中央处理器,检测单轨吊的制动闸是否在抱闸状态;The brake sensor is installed at the brake position of the brake of the monorail crane, and transmits the detection signal to the vehicle-mounted central processing unit of the vehicle controller to detect whether the brake of the monorail crane is in the brake state;

遥控器外壳,所述遥控器的壳体,用来安装和固定麦克风、语音芯片、遥控中央处理器、电源指示灯、按键输入组、无线发射模块、发射天线、遥控器开关、电池组元件的外壳;The shell of the remote controller, the shell of the remote controller, is used to install and fix the microphone, the voice chip, the remote control central processing unit, the power indicator light, the button input group, the wireless transmitting module, the transmitting antenna, the remote control switch, and the components of the battery pack shell;

麦克风,所述遥控器的元器件之一,用于接收操作人员语音控制指令的电子元件,接收的声音信号传输给语音芯片;A microphone, one of the components of the remote controller, is an electronic component used to receive voice control instructions from the operator, and the received sound signal is transmitted to the voice chip;

语音芯片,所述遥控器的元器件之一,对麦克风接收的非特定人的语音信号进行模数转换,将模拟量的语音信号转化为数字信号传送给遥控中央处理器进行后续分析;The voice chip, one of the components of the remote control, performs analog-to-digital conversion on the non-specific voice signal received by the microphone, converts the analog voice signal into a digital signal and sends it to the remote control central processor for subsequent analysis;

按键输入组,所述遥控器的元器件之一,由F1-F7共7个按键组成,分别为单轨吊前进按键、单轨吊后退按键、制动闸抱闸按键、制动闸松闸按键、吊钩升钩按键、吊钩降钩按键、停止按键,当按下所述遥控器按键输入组中7个按键的任意一个后,经遥控中央处理器分析处理,并无线通讯给车载控制器,在制动闸松闸状态下,控制单轨吊执行相应控制指令;The button input group, one of the components of the remote controller, consists of 7 buttons F1-F7, which are the monorail crane forward button, the monorail crane back button, the brake brake button, the brake brake release button, Hook lifting button, hook lowering button, and stop button, when any one of the 7 buttons in the remote control button input group is pressed, it will be analyzed and processed by the remote control central processor, and wirelessly communicated to the vehicle controller. When the brake is released, control the monorail crane to execute the corresponding control command;

遥控中央处理器,所述遥控器的元器件之一,为所述遥控器的核心中央处理单元,接收语音芯片传输的语音控制指令和按键输入组的按键控制指令,将这两种指令分析处理后无线传输给车载控制器,控制单轨吊执行相应控制指令,对语音控制指令,通过对非特定人的语音特征识别,能够辨识出“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“、“停止“7种非特定人的语音,并将这7种语音转化为相应的数字控制指令传输给车载控制器进行相应的单轨吊控制;The remote control central processing unit, one of the components of the remote control, is the core central processing unit of the remote control, receiving the voice control command transmitted by the voice chip and the key control command of the key input group, and analyzing and processing the two commands After wireless transmission to the on-board controller, the monorail crane is controlled to execute the corresponding control commands. For voice control commands, through the recognition of the voice characteristics of non-specific people, it can identify "forward", "backward", "holding the brake", "releasing the brake" ", "Up hook", "Down hook", "Stop" 7 non-specific voices, and convert these 7 voices into corresponding digital control instructions and transmit them to the on-board controller for corresponding monorail crane control;

电池组,所述遥控器的元器件之一,为所述遥控器提供电能;A battery pack, one of the components of the remote controller, provides electric energy for the remote controller;

遥控器开关,所述遥控器的元器件之一,通过接通、切断电池组来打开和关闭所述遥控器;The remote control switch, one of the components of the remote control, turns on and off the remote control by turning on and off the battery pack;

无线发射模块,所述遥控器的元器件之一,将所述遥控中央处理器的控制指令通过发射天线无线传输给车载控制器;The wireless transmitting module, one of the components of the remote controller, wirelessly transmits the control instructions of the remote central processing unit to the vehicle controller through the transmitting antenna;

发射天线,所述遥控器的元器件之一,将所述无线发射模块传送来的信号无线传输出去;The transmitting antenna, one of the components of the remote controller, wirelessly transmits the signal transmitted by the wireless transmitting module;

电源指示灯,所述遥控器的元器件之一,用来指示所述遥控器是否得电;A power indicator light, one of the components of the remote controller, is used to indicate whether the remote controller is powered;

松闸指示灯,所述遥控器的元器件之一,用来指示单轨吊的制动闸是否在松闸状态,只有在松闸状态下,所述遥控器才能控制单轨吊作业;The brake release indicator light, one of the components of the remote controller, is used to indicate whether the brake of the monorail crane is in the brake release state, and only in the brake release state, the remote controller can control the operation of the monorail crane;

接收天线,所述车载控制器的元器件之一,接收所述遥控器无线传输来的控制指令;The receiving antenna, one of the components of the on-board controller, receives the control instructions wirelessly transmitted by the remote controller;

无线接收模块,所述车载控制器的元器件之一,将接收天线接收到的信号传输给车载中央处理器进行分析处理;The wireless receiving module, one of the components of the on-board controller, transmits the signal received by the receiving antenna to the on-board central processing unit for analysis and processing;

车载中央处理器,为所述车载控制器的中央处理单元,由所述遥控器无线发射来的控制指令经由所述接收天线传输给所述车载控制器的车载中央处理器后,在制动闸松闸状态下控制所述继电器输出组的相应输出继电器,从而使单轨吊执行相应动作。The vehicle-mounted central processing unit is the central processing unit of the vehicle-mounted controller. After the control instructions wirelessly transmitted by the remote controller are transmitted to the vehicle-mounted central processor of the vehicle-mounted controller via the receiving antenna, the brakes are activated. In the state of brake release, the corresponding output relays of the relay output group are controlled, so that the monorail crane performs corresponding actions.

继电器输出组,所述车载控制器的元器件之一,由J1-J6共6个继电器组成,分别为单轨吊前进继电器、单轨吊后退继电器、制动闸抱闸继电器、制动闸松闸继电器、吊钩升钩继电器、吊钩降钩继电器,用来控制单轨吊前进、单轨吊后退、制动闸抱闸、制动闸松闸、吊钩升钩、吊钩降钩6种作业;The relay output group, one of the components of the on-board controller, is composed of 6 relays J1-J6, which are the forward relay of the monorail crane, the backward relay of the monorail crane, the brake brake relay, and the brake brake release relay , Hook lifting relay, hook lowering relay, used to control 6 operations of monorail crane forward, monorail crane backward, brake lock, brake release, hook lift, hook drop;

运行指示灯,所述车载控制器的元器件之一,用来指示被控制单轨吊的运行情况;Operation indicator light, one of the components of the on-board controller, is used to indicate the operation of the controlled monorail crane;

电源,所述车载控制器的元器件之一,为所述所述车载控制器电能;Power supply, one of the components of the on-board controller, is the electric energy of the on-board controller;

开关,所述车载控制器的元器件之一,通过接通、切断所述电源来打开和关闭所述车载控制器。The switch, one of the components of the on-board controller, turns on and off the on-board controller by turning on and off the power supply.

进一步,所述单轨吊智能语音遥控装置,经过所述遥控器的语音特征识别,可以辨识出“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“、“停止“7种非特定人的语音,并将这7种语音转化为相应的数字控制指令传输给车载控制器,实现了单轨吊的语音无线遥控。Further, the intelligent voice remote control device of the monorail crane can recognize the voice features of the remote control, such as "forward", "backward", "holding brake", "releasing brake", "lifting hook", "lowering hook" ", "Stop" 7 non-specific voices, and convert these 7 voices into corresponding digital control instructions and transmit them to the vehicle controller, realizing the voice wireless remote control of the monorail crane.

进一步,所述单轨吊智能语音遥控装置,在所述单轨吊智能语音遥控装置,不仅能够实现7种非特定人的语音指令的无线遥控,同时还能实现7个按键的无线遥控,实现了语音和按键组合的无线遥控。Further, the intelligent voice remote control device of the monorail crane, in the intelligent voice remote control device of the monorail crane, not only can realize the wireless remote control of 7 kinds of non-specific voice commands, but also can realize the wireless remote control of 7 buttons, realizing the voice and key combination wireless remote control.

进一步,在所述松闸传感器检测到单轨吊的制动闸处于松闸状态时,方可允许所述遥控器语音或者按键控制单轨吊作业。Further, when the brake release sensor detects that the brake of the monorail crane is in the brake release state, the remote control can only be allowed to control the operation of the monorail crane by voice or button.

进一步,在“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“任一语音指令,或者按下F1-F6任一按键时,所述车载控制器分别控制J1-J6相应继电器,控制单轨吊执行相应的前进、后退、制动闸抱闸、制动闸松闸、吊钩升钩、吊钩降钩6种作业,在“停止“语音指令或者按下F7按键时,停止上述正在执行的任一6种作业。Further, when any voice command of "forward", "backward", "hold brake", "release brake", "raise hook", "lower hook" or press any button F1-F6, the vehicle control The controllers respectively control the corresponding relays of J1-J6, and control the monorail crane to perform corresponding 6 operations of forward, backward, brake lock, brake release, hook lifting, and hook lowering. In the "stop" voice command Or when the F7 key is pressed, any of the above-mentioned 6 types of operations being executed will be stopped.

进一步,在单轨吊运初始阶段,首先发出“松闸”指令或者按下F4按钮后,将单轨吊的制动闸松闸,看到所述遥控器的松闸指示灯亮以后才能进行对单轨吊的控制,此时可以发出“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“任一语音指令,或者按下F1-F6任一按键,所述单轨吊智能语音遥控装置控制单轨吊执行相应作业,在单轨吊执行该指令控制时,下一刻控制指令必须为“停止“语音指令或者F7按键,来停止当前作业,其他控制指令无效,当停止了当前执行作业后,方可进行另一个操作作业,保证了被控单轨吊以及操作人员的安全。Further, in the initial stage of monorail hoisting, first issue the "release brake" command or press the F4 button to release the braking brake of the monorail hoist. Only after the brake release indicator of the remote control is on can the monorail hoist be adjusted. At this time, you can issue any voice command of "forward", "backward", "hold brake", "release brake", "raise hook", "lower hook", or press any button F1-F6, all The above-mentioned monorail crane intelligent voice remote control device controls the monorail crane to perform the corresponding operation. When the monorail crane executes the command control, the next control command must be the "stop" voice command or the F7 button to stop the current operation. Other control commands are invalid. When the stop After the current operation is completed, another operation can be carried out, which ensures the safety of the controlled monorail crane and the operator.

本发明实现了单轨吊的无线遥控、语音声控等控制方式,实现了单轨吊的智能化控制,极大地降低了单轨吊操作工人的劳动强度,科研成果将极大地带动科技进步和社会、经济的发展。The invention realizes control methods such as wireless remote control and voice control of the monorail crane, realizes the intelligent control of the monorail crane, greatly reduces the labor intensity of the monorail crane operators, and the scientific research results will greatly promote scientific and technological progress and social and economic development. develop.

附图说明Description of drawings

图1是本发明实施例提供的单轨吊智能语音遥控装置的总体组成结构框图。Fig. 1 is a block diagram of the overall composition and structure of the monorail crane intelligent voice remote control device provided by the embodiment of the present invention.

图2是本发明实施例提供的单轨吊智能语音遥控装置组成关系示意图。Fig. 2 is a schematic diagram of composition relationship of the monorail crane intelligent voice remote control device provided by the embodiment of the present invention.

图中,1.遥控器外壳;2.麦克风;3.语音芯片;4.遥控中央处理器;5.松闸指示灯;6.电源指示灯;7.按键输入组;8.无线发射模块;9.发射天线;10.遥控器开关;11.电池组;12.接收天线;13.无线接收模块;14.车载中央处理器;15.车载控制器外壳;16.开关;17.电源;18.运行指示灯;19.继电器输出组;20.松闸传感器;21.抱闸传感器。In the figure, 1. Remote control shell; 2. Microphone; 3. Voice chip; 4. Remote control central processing unit; 5. Release indicator light; 6. Power indicator light; 7. Key input group; 9. Transmitting antenna; 10. Remote control switch; 11. Battery pack; 12. Receiving antenna; 13. Wireless receiving module; 14. Vehicle central processing unit; 15. Vehicle controller shell; 16. Switch; 17. Power supply; 18 .Run indicator light; 19. Relay output group; 20. Brake release sensor; 21. Brake sensor.

具体实施方式detailed description

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

图1示出了本发明提供的单轨吊智能语音遥控装置的组成结构。为了便于说明,仅仅示出了与本发明相关的部分。Fig. 1 shows the composition structure of the monorail crane intelligent voice remote control device provided by the present invention. For ease of illustration, only the parts relevant to the present invention are shown.

本发明的单轨吊智能语音遥控装置,该单轨吊智能语音遥控装置由遥控器、车载控制器、松闸传感器、抱闸传感器组成。The intelligent voice remote control device for a monorail crane of the present invention is composed of a remote controller, a vehicle-mounted controller, a brake release sensor, and a brake lock sensor.

本发明的单轨吊智能语音遥控装置的遥控器由遥控器外壳1、麦克风2、语音芯片3、遥控中央处理器4、松闸指示灯5、电源指示灯6、按键输入组7、无线发射模块8、发射天线9、遥控器开关10、电池组11组成;车载控制器由接收天线12、无线接收模块13、车载中央处理器14、车载控制器外壳15、开关16、电源17、运行指示灯18、继电器输出组19所组成。The remote controller of the monorail crane intelligent voice remote control device of the present invention consists of a remote controller shell 1, a microphone 2, a voice chip 3, a remote control central processing unit 4, a brake release indicator light 5, a power indicator light 6, a key input group 7, and a wireless transmission module 8. The transmitting antenna 9, the remote control switch 10, and the battery pack 11 are composed; the vehicle-mounted controller is composed of a receiving antenna 12, a wireless receiving module 13, a vehicle-mounted central processing unit 14, a vehicle-mounted controller shell 15, a switch 16, a power supply 17, and a running indicator light 18. Composed of 19 relay output groups.

所述遥控器的遥控中央处理器4接收语音芯片3传输的语音控制指令后对该非特定人的语音指令进行特征识别,辨识出“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“、“停止“这7种语音控制指令,并将这7种语音转化为相应的数字控制指令传输给车载控制器进行相应的单轨吊控制。The remote control central processing unit 4 of the remote controller receives the voice control command transmitted by the voice chip 3 and performs feature recognition on the voice command of the non-specific person, and recognizes "forward", "backward", "holding the brake" and "releasing the brake". ", "Hook up", "Hook down", and "Stop" are 7 voice control commands, and these 7 voices are converted into corresponding digital control commands and transmitted to the on-board controller for corresponding monorail crane control.

所述遥控器的按键输入组7由F1-F7共7个按键组成,分别为单轨吊前进按键、单轨吊后退按键、制动闸抱闸按键、制动闸松闸按键、吊钩升钩按键、吊钩降钩按键、停止按键,当按下所述遥控器按键输入组7中7个按键的任意一个后,经所述遥控中央处理器4分析处理,并无线通讯给所述车载控制器,在制动闸松闸状态下,控制单轨吊执行相应控制指令。The button input group 7 of the remote control is composed of 7 buttons F1-F7, which are the monorail crane forward button, the monorail crane back button, the brake brake button, the brake brake release button, and the hook lift button , hook lowering button, stop button, when any one of the 7 buttons in the remote control button input group 7 is pressed, it will be analyzed and processed by the remote control central processing unit 4, and wirelessly communicated to the vehicle-mounted controller , when the brake is released, control the monorail crane to execute the corresponding control command.

在单轨吊运初始阶段,首先对准所述遥控器麦克风2发出“松闸”语音指令或者按下所述遥控器的按键输入组7的F4按钮后,将单轨吊的制动闸松闸,看到所述遥控器的松闸指示灯5亮以后才能进行对单轨吊的控制,此时可以对准所述遥控器麦克风2发出“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“任一语音指令,或者按下所述遥控器的按键输入组7的F1-F6任一按键,所述单轨吊智能语音遥控装置控制单轨吊执行相应作业,在单轨吊执行该指令控制时,下一刻控制指令必须为“停止“语音指令或者F7按键,来停止当前作业,其他控制指令无效,当停止了当前执行作业后,方可进行另一个操作作业,保证了被控单轨吊以及操作人员的安全。In the initial stage of monorail hoisting, first aim at the microphone 2 of the remote controller and send out the voice command "loose brake" or press the F4 button of the button input group 7 of the remote controller, and release the brake of the monorail crane. The monorail crane can only be controlled after the brake release indicator 5 of the remote controller is on. At this time, the microphone 2 of the remote controller can be directed at the microphone 2 of the remote controller to send out "forward", "backward", "brake release", "brake release". ", "Up hook", "Down hook" any voice command, or press any button F1-F6 of the key input group 7 of the remote control, and the monorail crane intelligent voice remote control device controls the monorail crane to perform corresponding operations , when the monorail crane executes the command control, the next control command must be the "stop" voice command or the F7 button to stop the current operation, and other control commands are invalid. After the current execution operation is stopped, another operation operation can be performed , to ensure the safety of the accused monorail crane and the operator.

所述车载控制器的继电器输出组19由J1-J6共6个继电器组成,分别为单轨吊前进继电器、单轨吊后退继电器、制动闸抱闸继电器、制动闸松闸继电器、吊钩升钩继电器、吊钩降钩继电器,用来控制单轨吊前进、单轨吊后退、制动闸抱闸、制动闸松闸、吊钩升钩、吊钩降钩6种作业。The relay output group 19 of the on-board controller is composed of 6 relays J1-J6, which are the forward relay of the monorail crane, the backward relay of the monorail crane, the brake brake relay, the brake brake release relay, and the lifting hook of the hook. Relay, hook lowering relay, used to control 6 operations of monorail crane forward, monorail crane backward, brake lock, brake release, hook lift and hook drop.

所述电池组11为所述遥控器电能供给单元,经过所述遥控器开关10为所述遥控器的所有电器元件进行供电,所述遥控器开关10为所述遥控器的开关元件,只有在所述遥控器开关10开状态下所述遥控器才得电工作。The battery pack 11 is the power supply unit of the remote controller, which supplies power to all electrical components of the remote controller through the remote controller switch 10, and the remote controller switch 10 is a switch element of the remote controller, and only The remote controller is powered on only when the remote controller switch 10 is turned on.

所述车载中央处理器14为所述车载控制器的中央处理单元,由所述遥控器无线发射来的控制指令经由所述接收天线12传输给所述车载控制器的车载中央处理器14,所述车载中央处理器14接收到控制指令后控制所述继电器输出组19的相应输出继电器,从而使单轨吊执行相应动作。The vehicle-mounted central processing unit 14 is the central processing unit of the vehicle-mounted controller, and the control instructions wirelessly transmitted by the remote controller are transmitted to the vehicle-mounted central processing unit 14 of the vehicle-mounted controller via the receiving antenna 12, so The vehicle-mounted central processor 14 controls the corresponding output relays of the relay output group 19 after receiving the control instruction, so that the monorail crane performs corresponding actions.

所述电源17为所述车载控制器提供电能,经过所述开关16为所述车载控制器的所有电器元件进行供电,所述开关16为所述车载控制器的开关元件,只有在所述开关16开状态下所述车载控制器才得电工作。The power supply 17 provides electric energy for the vehicle-mounted controller, supplies power to all electrical components of the vehicle-mounted controller through the switch 16, and the switch 16 is a switching element of the vehicle-mounted controller. The vehicle-mounted controller is only powered to work under the 16-open state.

图2为本发明实施例的组成关系示意图。Fig. 2 is a schematic diagram of the composition relationship of the embodiment of the present invention.

所述遥控器为手持式操作终端,所述车载控制器安装在单轨吊内部,所述松闸传感器20和所述抱闸传感器21分别安装在单轨吊的制动闸的松闸位置和抱闸位置。The remote controller is a hand-held operation terminal, the on-board controller is installed inside the monorail crane, and the brake release sensor 20 and the brake sensor 21 are respectively installed at the brake release position and the brake lock position of the monorail crane. Location.

所述麦克风2接入所述语音芯片3的输入引脚,所述语音芯片3的输出引脚接入所述遥控中央处理器4的输入引脚;所述无线发射模块8连接所述遥控中央处理器4的输出引脚,由所述遥控中央处理器4发出的控制信号经由所述无线发射模块8经过所述发射天线9放大发射出去;所述电源指示灯6连接所述遥控中央处理器4的输出引脚,用来指示所述遥控器是否得电和电池组是否有电;所述松闸指示灯5连接所述遥控中央处理器4的输出引脚,松闸指示信号由车载控制器无线传输给所述遥控器的遥控中央处理器4,经由所述松闸指示灯5指示;所述电池组11为所述遥控器供电元件,经由所述遥控器开关10分合控制,为所述遥控器的元器件供电;所述遥控器外壳1为所述遥控器的壳体,用以装载或者固定所述遥控器的1-11电器元件。The microphone 2 is connected to the input pin of the voice chip 3, and the output pin of the voice chip 3 is connected to the input pin of the remote control central processing unit 4; the wireless transmitting module 8 is connected to the remote control central The output pin of the processor 4, the control signal sent by the remote control central processing unit 4 is amplified and transmitted through the wireless transmitting module 8 through the transmitting antenna 9; the power indicator light 6 is connected to the remote control central processing unit The output pin of 4 is used to indicate whether the remote controller is powered and whether the battery pack has electricity; the brake release indicator 5 is connected to the output pin of the remote control central processing unit 4, and the brake release indication signal is controlled by the vehicle The remote controller wirelessly transmits to the remote control central processing unit 4 of the remote control, indicating through the release indicator light 5; the battery pack 11 is the power supply element of the remote control, controlled by the switch 10 of the remote control, for The components of the remote control are powered; the remote control shell 1 is the shell of the remote control, and is used to load or fix the 1-11 electrical components of the remote control.

所述继电器输出组19与所述车载控制器14的输出引脚连接;所述无线接受模块13与所述车载控制器14的输入引脚连接,控制信号经由所述无线接收模块13经过所述接收天线12传输过来;所述电源17为所述车载控制器的供电单元,经由所述开关16分合控制,为所述车载控制器的元器件供电;所述运行指示灯18与所述车载中央处理器14的输出引脚连接,用来指示单轨吊的运行状态;所述车载控制器外壳15为所述车载控制器的壳体,用以装载或者固定所述车载控制器的12-19电器元件。The relay output group 19 is connected with the output pin of the vehicle controller 14; the wireless receiving module 13 is connected with the input pin of the vehicle controller 14, and the control signal passes through the wireless receiving module 13 through the The receiving antenna 12 transmits; the power supply 17 is the power supply unit of the vehicle controller, which is controlled by the switch 16 to supply power to the components of the vehicle controller; the running indicator light 18 is connected with the vehicle controller The output pins of the central processing unit 14 are connected to indicate the operating status of the monorail crane; the vehicle-mounted controller shell 15 is the housing of the vehicle-mounted controller, which is used to load or fix the 12-19 of the vehicle-mounted controller Electrical components.

所述松闸传感器20和抱闸传感器21与所述车载控制器的车载中央处理器14的输入引脚连接,用来检测单轨吊制动闸的松闸和抱闸状态。The brake release sensor 20 and the brake sensor 21 are connected to the input pins of the vehicle central processing unit 14 of the vehicle controller to detect the brake release and brake status of the monorail crane.

作为本发明实施例的一优化方案,所述单轨吊智能语音遥控装置,能够辨识出“前进”、“后退”、“抱闸”、“松闸“、“升钩“、“降钩“、“停止“7种非特定人的语音,并将这7种语音转化为相应的数字控制指令传输给车载控制器,实现了单轨吊的语音智能声控,同时还能实现7个按键的无线遥控,实现了语音和按键组合的无线遥控。As an optimization scheme of the embodiment of the present invention, the intelligent voice remote control device for the monorail crane can recognize "forward", "reverse", "lock brake", "release brake", "raise hook", "lower hook", "Stop" 7 kinds of non-specific voices, and convert these 7 kinds of voices into corresponding digital control instructions and transmit them to the on-board controller, realizing the voice intelligent voice control of the monorail crane, and at the same time realizing the wireless remote control of 7 buttons, Realized the wireless remote control of voice and button combination.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (6)

1. a kind of monorail crane intelligent sound remote control unit, it is characterised in that the monorail crane intelligent sound remote control unit includes:
Remote control, hand-held speech remote controller, by remote controller casing, mike, speech chip, remote controlled central processor, electricity Source display lamp, the display lamp that declutches, key-press input group, wireless transmitter module, transmitting antenna, remote control switch, set of cells composition, when When monorail crane operator Voice command or button remote manipulation monorail crane, the remote controlled central processor of the remote control is by language Sound control instruction and button input instruction are converted into the control instruction of monorail crane after processing, and by wireless transmitter module and transmitting Antenna transmission to Vehicle Controller, for realizing the voice and button wireless remote control of monorail crane;
Vehicle Controller, on monorail crane, defeated by reception antenna, wireless receiving module, vehicle-mounted central processor, relay Go out group, run indicator, power supply, switch, Vehicle Controller shell composition, in order to receive the controlled in wireless letter that remote control sends Number, in the damper brake of monorail crane in declutching under state, when the voice or button operation that receive the remote control transmission refer to After order, the corresponding actuating of relay of control relay output group, control monorail crane carry out command adapted thereto operation;
Declutch sensor, installed in the position of declutching of the damper brake of monorail crane, and detection signal is transferred to the vehicle-mounted control The vehicle-mounted central processor of device, for detecting the damper brake of monorail crane whether in the state of declutching, only under the state of declutching, described After Vehicle Controller is in the voice for receiving the remote control or by key control control instruction, the phase of control relay output group The actuating of relay, control monorail crane is answered to carry out command adapted thereto operation;
Detection signal installed in the band-type brake position of the damper brake of monorail crane, and is transferred to the vehicle-mounted control by band-type brake sensor Whether the vehicle-mounted central processor of device, detect the damper brake of monorail crane in band-type brake state;
Remote controller casing, the housing of the remote control, for install and fix mike, speech chip, remote controlled central processor, Power supply indicator, key-press input group, wireless transmitter module, transmitting antenna, remote control switch, the shell of battery element;
One of mike, components and parts of the remote control, for receiving the electronic component of operator's phonetic control command, receive Transmission of sound signals to speech chip;
One of speech chip, components and parts of the remote control, carry out modulus to the voice signal of the unspecified person that mike is received Conversion, the voice signal of analog quantity is converted into digital signal sending remote controlled central processor to carries out subsequent analysis;
One of key-press input group, components and parts of the remote control, by F1-F7, totally 7 buttons are constituted, and respectively monorail crane advances and presses Key, monorail crane Reverse keys, damper brake band-type brake button, damper brake declutch button, suspension hook rise hook button, suspension hook drop hook button, stop Only button, after any one of 7 buttons in the remote controller key input group is pressed, at remote controlled central processor analysis Reason, and wireless telecommunications are to Vehicle Controller, in the case where damper brake declutches state, control monorail crane executes corresponding control instruction;
One of remote controlled central processor, components and parts of the remote control, are the core central processing unit of the remote control, receive The phonetic control command of speech chip transmission and the button control instruction of key-press input group, nothing after both instruction analysis are processed Line is transferred to Vehicle Controller, and control monorail crane executes corresponding control instruction, to phonetic control command, by unspecified person Phonetic feature recognize, can pick out " advance ", " retrogressing ", " band-type brake ", " declutch ", " rise hook ", " drop hook ", " " 7 kinds non-for stopping The voice of particular person, and this 7 kinds of voices are converted into corresponding numerical control instruction are transferred to Vehicle Controller and carry out accordingly Monorail crane is controlled;
One of set of cells, components and parts of the remote control, provide electric energy for the remote control;
Remote control is switched, one of components and parts of the remote control, opens and closes the remote control by connecting, cutting off set of cells Device;
One of wireless transmitter module, components and parts of the remote control, by the control instruction of the remote controlled central processor by sending out Antenna wireless transmission is penetrated to Vehicle Controller;
One of transmitting antenna, components and parts of the remote control, the signal that wireless transmitter module transmission comes is wirelessly transferred out Go;
One of power supply indicator, components and parts of the remote control, be used to refer to the remote control whether electric;
Declutch display lamp, one of components and parts of the remote control, whether is used to refer to the damper brake of monorail crane in the state of declutching, only Have under the state of declutching, the remote control could control single track crane operation;
One of reception antenna, components and parts of the Vehicle Controller, receive the remote control and are wirelessly transferred the control instruction that comes;
One of wireless receiving module, components and parts of the Vehicle Controller, the signal transmission that reception antenna is received is to vehicle-mounted Central processing unit is analyzed process;
Vehicle-mounted central processor, is the CPU of the Vehicle Controller, the control come by the remote control wireless transmit System instruction is transferred to after the vehicle-mounted central processor of the Vehicle Controller via the reception antenna, is declutched state in damper brake The lower corresponding output relay for controlling the relay output group, so that monorail crane executes corresponding actions.
One of relay output group, components and parts of the Vehicle Controller, by J1-J6 totally 6 relay groups into respectively single track Hang forward relay, monorail crane reverse relay, damper brake band-type brake relay, damper brake declutch relay, suspension hook rise hook relay Device, suspension hook drop hook relay, declutch for controlling monorail crane advance, monorail crane retrogressing, damper brake band-type brake, damper brake, suspension hook liter Hook, suspension hook drop 6 kinds of operations of hook;
One of run indicator, components and parts of the Vehicle Controller, are used to refer to the ruuning situation for being controlled monorail crane;
One of power supply, components and parts of the Vehicle Controller, are the Vehicle Controller electric energy;
One of switch, components and parts of the Vehicle Controller, described vehicle-mounted to open and close by connecting, cutting off the power supply Controller.
2. monorail crane intelligent sound remote control unit as claimed in claim 1, it is characterised in that through the voice of the remote control Feature identification, can pick out " advance ", " retrogressing ", " band-type brake ", " declutch ", " rise hook ", " drop hook ", " " 7 kinds nonspecific for stopping The voice of people, and this 7 kinds of voices are converted into corresponding numerical control instruction are transferred to Vehicle Controller, it is achieved that monorail crane Voice wireless remote control.
3. monorail crane intelligent sound remote control unit as claimed in claim 1, it is characterised in that in the monorail crane intelligent sound Remote control unit, can not only realize the wireless remote control of the phonetic order of 7 kinds of unspecified persons, while the nothing of 7 buttons can also be realized Line remote control, it is achieved that the wireless remote control of voice and key combination.
4. monorail crane intelligent sound remote control unit as claimed in claim 1, it is characterised in that in the sensor detection of declutching To monorail crane damper brake in declutch state when, the remote control voice can be allowed or by key control monorail crane operation.
5. monorail crane intelligent sound remote control unit as claimed in claim 1, it is characterised in that " advance ", " retrogressing ", " embrace Lock ", " declutch ", " rise hook ", " drop hook " arbitrary phonetic order, or when pressing the arbitrary buttons of F1-F6, the Vehicle Controller point Not Kong Zhi the corresponding relays of J1-J6, control monorail crane executes corresponding advance, retrogressing, damper brake band-type brake, damper brake and declutches, hangs Hook rises hook, suspension hook drop 6 kinds of operations of hook, " stoppings " and phonetic order or when pressing F7 buttons, stop above-mentioned being carrying out times One 6 kinds of operations.
6. monorail crane intelligent sound remote control unit as claimed in claim 1, it is characterised in that in the single track handling starting stage, Send " declutching " instruction first or after pressing F4 buttons, the damper brake of monorail crane is declutched, it is seen that the remote control declutches Display lamp bright after just can carry out the control to monorail crane, can now send " advance ", " retrogressing ", " band-type brake ", " declutch ", " liter hook ", " drop hook " arbitrary phonetic order, or the arbitrary buttons of F1-F6 are pressed, the monorail crane intelligent sound remote control unit control Monorail crane processed executes corresponding operation, and when monorail crane executes instruction control, lower a moment control instruction is necessary for " stopping " voice Instruction or F7 buttons, stop current work, and other control instructions are invalid, after stopped current execution operation, Fang Kejin Another operation operation capable, it is ensured that the safety of controlled monorail crane and operator.
CN201610922707.7A 2016-10-21 2016-10-21 An intelligent voice remote control device for a monorail crane Pending CN106504749A (en)

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CN110085230A (en) * 2019-04-30 2019-08-02 徐州重型机械有限公司 Control method, apparatus, system and the computer readable storage medium of engineering machinery
CN110817698A (en) * 2019-11-05 2020-02-21 徐州合卓机械科技有限公司 Wireless remote control device of crane
CN113539048A (en) * 2021-07-12 2021-10-22 上海富锲智能科技有限公司 Monorail hoist simulation platform

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CN110085230A (en) * 2019-04-30 2019-08-02 徐州重型机械有限公司 Control method, apparatus, system and the computer readable storage medium of engineering machinery
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Application publication date: 20170315