Utility model content
For the problem in correlation technique, the utility model proposes a kind of fire coal boiler fume and process engineering integral control system, can realize operations such as the startup of the denitration in flue gas processing engineering, dedusting, desulfurization, on-line monitoring system equipment stop in boiler pulpit, running status that simultaneously can also watch-dog, read the data of remote transmission instrument, realize the robotization of each system module and control.
The technical solution of the utility model is achieved in that
A kind of fire coal boiler fume is processed engineering integral control system, comprise host computer, described host computer is connected with respectively denitration control module, dedusting control module, desulphurization control module and on-line monitoring module by optical fiber switch, described denitration control module, dedusting control module, desulphurization control module are connected with respectively denitration device control module, cleaner control module, sweetener control module, and described denitration control module, dedusting control module, desulphurization control module and on-line monitoring module are all connected with described optical fiber switch by communication unit.
Wherein, described denitration control module, dedusting control module, desulphurization control module and on-line monitoring module are all connected with remote transmission instrument unit.
In addition, described system also comprises TV monitoring and controlling module, and described TV monitoring and controlling module comprises watch-dog control module, and watch-dog control module is connected with respectively image unit and display unit; Described image unit comprises desulphurization system TV monitoring and controlling point, denitrating system TV monitoring and controlling point, dust pelletizing system TV monitoring and controlling point and on-line monitoring system TV monitoring and controlling point.
The utility model passes through industrial optical fiber Ethernet by the different system integrations to host computer, denitration, dedusting, desulfurization, the on-line monitoring for flue gas, processed in engineering are realized robotization control simultaneously, realize each data among systems resource sharing, reduced cost of investment; Boiler smoke is processed integral control system Desulfurization Control Systems, denitration control system, dedusting control system, Online Monitoring Control System is integrated into a set of host computer, has reduced cost of labor; Boiler smoke is processed integral control system and is adopted industrial optical fiber ethernet communication, and system stability and antijamming capability are strengthened greatly, have more stability; Boiler smoke is processed integral control system Desulfurization Control Systems, denitration control system, dedusting control system, Online Monitoring Control System has been set up to LAN (Local Area Network), can meet each system data real-time exchange, and it goes without doing other circuit; Boiler smoke is processed integral control system host computer quantity and is reduced 3/4, and instrument reduces temperature, pressure, flow etc., is not affecting under the prerequisite of normal use, has reduced hardware cost and difficulty of construction.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, the every other embodiment that those of ordinary skills obtain, belongs to the scope that the utility model is protected.
As shown in Figure 1, according to embodiment of the present utility model, provide a kind of fire coal boiler fume to process engineering integral control system, comprise host computer 1, described host computer 1 is connected with respectively denitration control module 3 by optical fiber switch 2, dedusting control module 4, desulphurization control module 5 and on-line monitoring module 6, described denitration control module 3, dedusting control module 4, desulphurization control module 5 is connected with respectively denitration device control module 7, cleaner control module 8, sweetener control module 9, described denitration control module 3, dedusting control module 4, desulphurization control module 5 is all connected with described optical fiber switch 2 by communication unit 10 with on-line monitoring module 6, described denitration control module 3, dedusting control module 4, desulphurization control module 5 and on-line monitoring module 6 are all connected with remote transmission instrument unit 11.
This system also comprises TV monitoring and controlling module, and described TV monitoring and controlling module comprises watch-dog control module, and watch-dog control module is connected with respectively image unit and shows single; Described image unit comprises desulphurization system TV monitoring and controlling point, denitrating system TV monitoring and controlling point, dust pelletizing system TV monitoring and controlling point and on-line monitoring system TV monitoring and controlling point.
By such scheme of the present utility model, denitration, dedusting, desulfurization, the on-line monitoring that can process in engineering flue gas are realized robotization control.
During concrete use, boiler smoke is processed integral control system only needs two host computers 1, pulpit and boiler 12 system control offices are public, only need a small amount of operations staff to get final product long-range operation, host computer 1 configuration Yi Tai operator station and an engineer station, engineer station Jian Zuo operator station, has realized host computer 1 redundancy, for each system stable operation monitoring provides guarantee.Host computer 1 operating system adopts main flow WIN7 product, programming software and configuration software are selected the software systems of SIEMENS company redaction, guarantee need not to upgrade and upgrade within each software systems for many years, save the front-end investment of each system Construction pulpit, also saved operations staff's cost of labor.
Being configured to of host computer 1: an engineer station ,Yi Tai operator station.Communication modes is: industrial optical fiber Ethernet.Host computer 1 operating system is WIN7.Host computer 1 programming software is: SIEMENSSTEP7V5.5.Host computer 1 configuration software is: SIEMENS WINCC V7.0.The various operation informations of host computer 1 synthesis display, operator is by realizing the supervision to desulphurization system operational process.Real time data and the equipment running status of picture energy procedure for displaying variable.Operator can, by mouse and keyboard, manually control any controlled device in picture.Host computer 1 system has the functions such as general picture demonstration, the demonstration of function group, standard picture disply, data recording and preservation.General picture shows total looks that whole desulphurization system process chart and running status are provided, and demonstrates state, the parameter of main equipment.Function group shows will show all relevant informations of a certain appointed function group, and the demonstration of function group will comprise process input variable, alert if, output valve, setting value, alarming value etc.Data recording and protection provide the standard picture displies such as warning, trend map.Database can record the historical data that sets parameter, can show historical data and print relevant form according to operator's instruction.
Each lower computer system is the system of internal independence, has realized each system integrated without intersecting, and certain cover system is out of order and does not affect other system and normally move, and each lower computer system principal and subordinate adopts open reliable and stable PROFIBUS-DP communication modes.Between host computer 1 and each slave computer, adopt the fast and the most reliable and the most stable industrial optical fiber ethernet communication mode of communication speed in the world, the communication modes that industrial optical fiber Ethernet antijamming capability is internationally recognized optimum at all communication modes, and communication distance is also the longest.
Denitration control module 3 is configured to: SIEMENS S7-400PLC, one main one from, master-salve station PROFIBUS-DP communication, is connected with host computer 1 by Ethernet optical fiber switch 2.The slave computer programming language of denitration control module 3 adopts LAD, and control mode has button control on the spot, the soft manual control of host computer 1, host computer 1 automatically to control.Denitration control system 3 mainly comprises remote transmission instrument unit 11, denitration device control module 7, communication unit 10 etc.Remote transmission instrument unit 11 passes through collection in worksite, two-wire system or the transmission of four-wire system signal, signal pattern analog quantity is 4~20mA DC signal, upload denitration PLC system, through processing and special computing, realize the functions such as data acquisition (DAS), analog quantity control (MCS), demonstration, modification, setting and management.The switching value signals such as operation by collection site equipment of denitration device control module 7, fault, upload denitration PLC system, realize sequential control (SCS), equipment running status detects, shows, report to the police and the function such as interlock control.Communication unit 10 is connected ,IP address at the same network segment by PLC ethernet module with optical fiber switch 2.Automatic control system comprises: urea preparation tank automatic water supplement, urea transfer valve are adjusted aperture, spray gun module automatic telescopic, stand-by equipment automatic switchover start and stop etc. automatically.
Dedusting control module 4 is configured to: SIEMENS S7-300PLC, one main one from, master-salve station PROFIBUS-DP communication, is connected with host computer 1 by Ethernet optical fiber switch 2.The slave computer programming language of dedusting control module 4 adopts LAD, and control mode has button control on the spot, host computer 1 automatically to control.Dedusting control module 4 mainly comprises remote transmission instrument unit 11, cleaner control module 8, communication unit 10 etc.Remote transmission instrument unit 11 passes through collection in worksite, two-wire system or the transmission of four-wire system signal, signal pattern analog quantity is 4~20mA DC signal, upload denitration PLC system, through processing and special computing, realize the functions such as data acquisition (DAS), analog quantity control (MCS), demonstration, modification, setting and management.The switching value signals such as operation by collection site equipment of cleaner control module 8, fault, upload dedusting PLC system, realize sequential control (SCS), equipment running status detects, shows, report to the police and the function such as interlock control.Communication unit 10 is connected ,IP address at the same network segment by PLC ethernet module with optical fiber switch 2.Automatic control system comprises: ash, automatic lifting, stand-by equipment automatic switchover start and stop etc. are unloaded in self-timing deashing, automatic rapping.
Desulphurization control module 5 is configured to: SIEMENS S7-400PLC, one main one from, master-salve station PROFIBUS-DP communication, is connected with host computer 1 by Ethernet optical fiber switch 2.The slave computer programming language of desulphurization control module 5 adopts LAD, and control mode has button control on the spot, the soft manual control of host computer 1, host computer 1 automatically to control.Desulphurization control module 5 mainly comprises remote transmission instrument unit 11, sweetener control module 9, communication unit 10 etc.Remote transmission instrument unit 11 passes through collection in worksite, two-wire system or the transmission of four-wire system signal, signal pattern analog quantity is 4~20mA DC signal, upload desulfurization PLC system, through processing and special computing, realize the functions such as data acquisition (DAS), analog quantity control (MCS), demonstration, modification, setting and management.The switching value signals such as operation by collection site equipment of sweetener control module 9, fault, upload desulfurization PLC system, realize sequential control (SCS), equipment running status detects, shows, report to the police and the function such as interlock control.Communication unit 10 is connected ,IP address at the same network segment by PLC ethernet module with optical fiber switch 2.Automatic control system comprises: automatically prepare medicament, automatically adjust dosing pump frequency, mist eliminator automatic back-washing, equipment and stop auto-flushing, stand-by equipment automatic switchover start and stop etc.
On-line monitoring module 6 is configured to: SIEMENS S7-200PLC ,Yi main website, and without slave station.By Ethernet optical fiber switch 2, be connected with host computer 1.The slave computer programming language of on-line monitoring module 6 adopts LAD.On-line monitoring module 6 mainly comprises remote transmission instrument unit 11, communication unit 10 etc.Remote transmission instrument unit 11 passes through collection in worksite, two-wire system or the transmission of four-wire system signal, signal pattern analog quantity is 4~20mADC signal, upload on-line monitoring PLC system, through processing and special computing, realize the functions such as data acquisition (DAS), analog quantity control (MCS), demonstration, modification, setting and management.Communication unit is connected ,IP address at the same network segment by PLC ethernet module with optical fiber switch 2.
TV monitoring and controlling module comprises watch-dog control module, and watch-dog control module is connected with respectively image unit and display unit; Described image unit comprises desulphurization system TV monitoring and controlling point, denitrating system TV monitoring and controlling point, dust pelletizing system TV monitoring and controlling point and on-line monitoring system TV monitoring and controlling point; Desulphurization system TV monitoring and controlling point comprises: recirculation pump house, desulfurizer, medicament are prepared workshop, dehydration workshop, switchgear building.Denitrating system TV monitoring and controlling point comprises: dilution metering module, jet module, switchgear building.Dust pelletizing system TV monitoring and controlling point comprises: ash-transmission system, ash discharging system, switchgear building.TV monitor system is an important component part in industrial safety operation architecture, by remote-controlled camera and utility appliance (The Cloud Terrace, camera lens etc.) direct viewing thereof, is monitored the ruuning situation of place equipment, very clear.On-line monitoring system TV monitoring and controlling point comprises: on-line monitoring chamber.The switching of the control system any part method of operation, no matter be artificial or automatic by interlocking system, can smoothly carry out, and can not cause the disturbance of process variable, and not need operations staff's correction.
As Figure 2-3, boiler smoke is processed integral control system and the communication of boiler control system exchange data using Industrial Ethernet, boiler data (as: boiler load, fire box temperature, exit gas temperature etc.) communication to boiler smoke is processed integral control system host computer 1 system, and each lower computer system has been realized data sharing.In existing system, metered quantity is more, do not exist instrument to share, equipment is complicated, financial cost is high, this boiler smoke is processed integral control system remote transmission instrument unit 11 and is arranged routinely, part instrument and other system share, reduced financial cost, system equipment is simple, steam generator system exhanst gas outlet temperature can be used as denitrating system gas approach temperature, denitrating system exhanst gas outlet temperature can be used as dust pelletizing system gas approach temperature, dust pelletizing system exhanst gas outlet temperature can be used as desulphurization system gas approach temperature, desulphurization system exit gas temperature is as steam generator system exhanst gas outlet temperature.Flue gas pressures can be arranged according to flue-gas temperature.
In sum, by means of technique scheme of the present utility model, by industrial optical fiber Ethernet by the different system integrations to host computer, denitration, dedusting, desulfurization, the on-line monitoring for flue gas, processed in engineering are realized robotization control simultaneously, through repeatedly testing and summing up, boiler smoke is processed integral control system and is applicable to every profession and trade fire coal boiler fume processing engineering control system.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.