CN203382485U - High-efficiency continuous filling device - Google Patents
High-efficiency continuous filling device Download PDFInfo
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- CN203382485U CN203382485U CN201320508426.9U CN201320508426U CN203382485U CN 203382485 U CN203382485 U CN 203382485U CN 201320508426 U CN201320508426 U CN 201320508426U CN 203382485 U CN203382485 U CN 203382485U
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- filling
- rotating shaft
- control rotating
- basic
- actr
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Abstract
The utility model discloses a high-efficiency continuous filling device which comprises one or more sets of basic filling units, a control rotary shaft, an executor and a weighing sensor, wherein the one or more sets of basic filling units comprise one or more constant-current distributing valves with valve cores, one pair or more pairs of filling heads and a filling pipeline, wherein the filling heads are respectively correspondingly arranged on the constant-current distributing valves, each basic filling unit is provided with a filling inlet and two filling outlets, the filling pipeline is respectively connected to the one filling inlet and the two filling outlets; the control rotary shaft is connected with one or more constant-current distributing valves and the executor; the output end of the weighing sensor is connected with the input end of the executor, and the weighing sensor is positioned below the filling heads. According to the high-efficiency continuous filling device, the interruption can be overcome so that a continuous filling technology is realized, the filling speed and efficiency are greatly increased, the invalid loss of the pressing heads is avoided, the device cost is lowered, and the problem of rapid filling of various fluids is solved by using a simple, flexible and effective method.
Description
Technical field
The utility model relates to a kind of filling machine, relates in particular to a kind of efficient uninterrupted filling apparatus.
Background technology
Filling apparatus is divided into two classes by metering method: positive displacement and Weighing type bulking, the liquid that flow is good generally first is pumped into expansion tank (elevated tank) and stores.The oil cylinder of the filling elder generation of positive displacement from the elevated tank withdrawn fluid to scheduled volume, or be pumped in oil cylinder, then from oil cylinder, be forced into container and complete filling; Weighing type bulking is that liquid self-flowing reaches setting weight to container and completes filling.In addition, large capacity filling (comprising liquid, lotion) mostly is Weighing type, but does not use expansion tank, but the direct pumping of fluid enter container reach after setting weight complete filling.For guaranteeing to weigh accurately, all Weighing type bulkings all are divided into large flow filling two stages of filling, small-flow precise slightly.
Desirable filling pattern should be efficient process: pump discharge is constant, pressure stability, and fluid is filled with container continuously; Equipment is simple, and condition of service is low.All there is common defect in obviously above various canning meanses.Because discontinuous is filling, fluid is carried and can not be kept successively, the part or all of loss in head of pump, be in particular in when expansion tank is filled, during fluid turnover oil cylinder, during the container turnover, and smart when filling, these factors cause filling speed obviously to reduce, and system effectiveness is not high.
The utility model content
The purpose of this utility model: a kind of efficient uninterrupted filling apparatus is provided, can overcome and be interrupted and realize the technology of continuous filling, significantly improve filling speed and efficiency, avoid the invalid loss of pressure head, reduce equipment cost, solve the Quick-filling problem of various fluids with a kind of simple and flexible effective ways.
To achieve these goals, the technical solution of the utility model is:
A kind of efficient uninterrupted filling apparatus, comprise one or more sets basic filling elements, control rotating shaft, actr and LOAD CELLS; Described one or more sets basic filling elements comprise the one or more constant current distributing valve of spool, one or more pairs of filling heads and filling pipelines of being provided with, described filling head correspondence respectively is arranged on described constant current distributing valve, make basic filling element be provided with a filling entrance and two filling outlets, described filling pipeline is connected in a described filling entrance and two filling outlets; One end of described control rotating shaft connects respectively described one or more constant current distributing valve, the other end of described control rotating shaft is connected with the mouth of described actr, and described control rotating shaft is synchronizeed and rotated with the spool of described one or more constant current distributing valves; The mouth of described LOAD CELLS is connected with the input end of described actr, and described LOAD CELLS is positioned at the below of described filling head.
Above-mentioned efficient uninterrupted filling apparatus, wherein, also comprise the PLC controller, and described PLC controller is connected with described actr.
Above-mentioned efficient uninterrupted filling apparatus, wherein, described basic filling element also comprises valve rod mechanism, and an end of described valve rod mechanism is connected with described spool, and the other end of described valve rod mechanism is connected to described actr by described control rotating shaft and is connected to form link gear.
Above-mentioned efficient uninterrupted filling apparatus, wherein, it is spherical or cylindric that described spool is.
Above-mentioned efficient uninterrupted filling apparatus, wherein, after the valve rod mechanism of described one or more basic filling elements interconnects, with an end of described control rotating shaft, be connected, the other end of described control rotating shaft and described actr are connected to form the link gear of coaxial rotation.
Above-mentioned efficient uninterrupted filling apparatus, wherein, one end of the valve rod mechanism of described one or more basic filling elements is connected in described control rotating shaft, and an end of described control rotating shaft and described actr are connected to form the link gear that different axle rotates.
The utility model can be rapidly, continuously, uninterrupted flow is filling, and without the flow loss, pumpability and filling ability are basically identical, than the fast 1 times of left and right of the discontinuous filling speed of equal flow; Can make fluid delivery pump keep the maximum flow operation, the pressure substantially constant, pump and pipeline are without the situation of building the pressure, and, sealing etc. withstand voltage to equipment requires low, and maintenance is few more durable, and the pump bead utilization is abundant; Flow pressure is stable, makes measure control more accurate; Can cancel fluid cushion tank and volume quantitative cylinder body and transmission device thereof, and reduce filling first half quantity, equipment structure is simplified, and material reduces, and volume obviously reduces, and manufactures simplyr, and cost is low, is easier to popularize; Filling apparatus can totally-enclosedly move, and there is no open section except filling exit, and the fluid such as can fillingly volatilize after improving, poisonous, inflammable and explosive; Wide application, simplified and traditional suitable, suitable especially short distance carries the dispersion of lotion filling, and the large flow high back pressure Quick-filling in enormous quantities of liquid.
The accompanying drawing explanation
Fig. 1 is the connection diagram of the efficient uninterrupted filling apparatus of the utility model.
Fig. 2 is the front view of the basic filling element of the efficient uninterrupted filling apparatus of the utility model.
Fig. 3 is the front view that basic filling element A head is slightly filled with, the B head is closed of the efficient uninterrupted filling apparatus of the utility model.
Fig. 4 is that the basic filling element A head essence of the efficient uninterrupted filling apparatus of the utility model is filled with, the thick front view of filling with of B head.
Fig. 5 is the structural representation of the columniform spool of the efficient uninterrupted filling apparatus of the utility model.
Fig. 6 is the cutaway view of the columniform spool of the efficient uninterrupted filling apparatus of the utility model.
Fig. 7 is the cutaway view of the spherical spool of the efficient uninterrupted filling apparatus of the utility model.
Fig. 8 is the connection diagram of the embodiment 1 of the efficient uninterrupted filling apparatus of the utility model.
Fig. 9 is the connection diagram of the embodiment 2 of the efficient uninterrupted filling apparatus of the utility model.
The specific embodiment
Further illustrate embodiment of the present utility model below in conjunction with accompanying drawing.
Refer to shown in accompanying drawing 1 and accompanying drawing 2, a kind of efficient uninterrupted filling apparatus, comprise one or more sets basic filling elements 1, control rotating shaft 2, actr 3 and LOAD CELLS 4; Described one or more sets basic filling elements 1 comprise the one or more constant current distributing valve 11 of spool 13, one or more pairs of filling 12 and filling pipelines 14 of being provided with, described filling 12 respectively correspondence be arranged on described constant current distributing valve 11, make basic filling element 1 be provided with a filling entrance 15 and two filling outlets 16, described filling pipeline 14 is connected in a described filling entrance 15 and two filling outlets 16; One end of described control rotating shaft 2 connects respectively described one or more constant current distributing valve 11, the other end of described control rotating shaft 2 is connected with the mouth of described actr 3, and rotation is synchronizeed in described control rotating shaft 2 with the spool 13 of described one or more constant current distributing valves 11; The mouth of described LOAD CELLS 4 is connected with the input end of described actr 3, and described LOAD CELLS 4 is positioned at the below of described filling 12.LOAD CELLS 4 also can adopt other proportioning device to replace.
Also comprise PLC controller 5, described PLC controller 5 is connected with described actr 3, for fluid delivery, upper and lower bucket, filling, weigh, piling etc. controlled, can be according to every barrel of filling weight of filling weight error automatic calibration.
Described basic filling element 1 also comprises valve rod mechanism 17, and an end of described valve rod mechanism 17 is connected with described spool 13, and the other end of described valve rod mechanism 17 is connected to described actr 3 by described control rotating shaft 2 and forms link gear.Valve rod 17 can extend constant current distributing valve 11 according to the two that needs of unit assembly, so that overlap constant current distributing valve 11 coaxial linkages, controls more, forms the multiple-unit combination that filling amount is larger.
Refer to accompanying drawing 5 to shown in accompanying drawing 7, described spool 13 is spherical or cylindric, and spool 13 is with valve rod mechanism 17 rotations.
Refer to shown in accompanying drawing 3 and accompanying drawing 4, fluid pump is sent into described filling pipeline 14, enter respectively the filling entrance 15 of two described basic filling elements 1 after equal fractional flow in the middle of described filling pipeline 14, two filling outlets 16 from described filling 12 after described constant current distributing valve 11 are flowed out, and described filling 12 is divided into A head and B head.
In the thick filling stage of A head, spool 13 is opened to the left and is sealed right side, and fluid all flows out filling from an A head, and B is first-class completes the operation of turnover bucket during treating; The A head reaches default thick while filling with weight filling, and spool 13 clickwises turn down, and enter the smart filling stage, and now the filling head of an other end B synchronously starts slightly filling.Filling setting weight back valve core 13 cws that reach of A head essence are closed fully, and it is slightly filling that the B head is synchronously opened continuation fully; The real bucket of A head clearancen bucket enters to be installed simultaneously; B filling reaching while setting thick filling weight, spool 13 conter clockwises turn to and turn down, and the B head enters the smart filling stage, and the A head is opened and is entered the thick filling stage simultaneously; The filling end back valve core 13 of B head essence rotates counterclockwise fully closes, and the corresponding A head is opened fully, and the real bucket of B head clearancen bucket enters simultaneously.So circulation realizes continuous filling.
If filling 12 of above principle carries smart filling mechanism, can omit smart filling action; If fluid enters other proportioning device through constant current distributing valve 11, can omit essence filling, not the action of turnover bucket.
Refer to shown in accompanying drawing 8, embodiment 1: the coaxial rotation of link gear
After the valve rod mechanism 17 of described one or more basic filling elements 1 interconnects, with an end of described control rotating shaft 2, be connected, the other end of described control rotating shaft 2 and described actr 3 are connected to form the link gear of coaxial rotation.The present embodiment is two basic filling elements 1 preferably, control rotating shaft 2 and two valve rod mechanism 17 coaxial rotation, realize that the spool 13 of simultaneously controlling two basic filling elements 1 rotates.
Refer to shown in accompanying drawing 9, embodiment 2: the different axle of link gear rotates
One end of the valve rod mechanism 17 of described one or more basic filling elements 1 is connected in described control rotating shaft 2, and an end of described control rotating shaft 2 and described actr 3 are connected to form the link gear that different axle rotates.The present embodiment is two basic filling elements 1 preferably, control rotating shaft 2 and drive 17 rotations of two valve rod mechanisms, realize that the spool 13 of simultaneously controlling two basic filling elements 1 rotates.
In sum, the utility model can be rapidly, continuously, uninterrupted flow is filling, and without the flow loss, pumpability and filling ability are basically identical, than the fast 1 times of left and right of the discontinuous filling speed of equal flow; Can make fluid delivery pump keep the maximum flow operation, the pressure substantially constant, pump and pipeline are without the situation of building the pressure, and, sealing etc. withstand voltage to equipment requires low, and maintenance is few more durable, and the pump bead utilization is abundant; Flow pressure is stable, makes measure control more accurate; Can cancel fluid cushion tank and volume quantitative cylinder body and transmission device thereof, and reduce filling first half quantity, equipment structure is simplified, and material reduces, and volume obviously reduces, and manufactures simplyr, and cost is low, is easier to popularize; Filling apparatus can totally-enclosedly move, and there is no open section except filling exit, and the fluid such as can fillingly volatilize after improving, poisonous, inflammable and explosive; Wide application, simplified and traditional suitable, suitable especially short distance carries the dispersion of lotion filling, and the large flow high back pressure Quick-filling in enormous quantities of liquid.
Claims (6)
1. an efficient uninterrupted filling apparatus, is characterized in that: comprise one or more sets basic filling elements (1), control rotating shaft (2), actr (3) and LOAD CELLS (4); Described one or more sets basic filling elements (1) comprise the one or more constant current distributing valve (11) of spool (13), one or more pairs of filling head (12) and filling pipelines (14) of being provided with, described filling head (12) correspondence respectively is arranged on described constant current distributing valve (11), make basic filling element (1) be provided with a filling entrance (15) and two filling outlets (16), described filling pipeline (14) is connected in a described filling entrance (15) and two filling outlets (16); One end of described control rotating shaft (2) connects respectively described one or more constant current distributing valves (11), the other end of described control rotating shaft (2) is connected with the mouth of described actr (3), and rotation is synchronizeed in described control rotating shaft (2) with the spool (13) of described one or more constant current distributing valves (11); The mouth of described LOAD CELLS (4) is connected with the input end of described actr (3), and described LOAD CELLS (4) is positioned at the below of described filling head (12).
2. efficient uninterrupted filling apparatus according to claim 1, it is characterized in that: also comprise PLC controller (5), described PLC controller (5) is connected with described actr (3).
3. efficient uninterrupted filling apparatus according to claim 1, it is characterized in that: described basic filling element (1) also comprises valve rod mechanism (17), one end of described valve rod mechanism (17) is connected with described spool (13), and the other end of described valve rod mechanism (17) is connected to described actr (3) by described control rotating shaft (2) and is connected to form link gear.
4. efficient uninterrupted filling apparatus according to claim 1, it is characterized in that: described spool (13) is spherical or cylindric.
5. efficient uninterrupted filling apparatus according to claim 3, it is characterized in that: after the valve rod mechanism (17) of described one or more basic filling elements (1) interconnects, with an end of described control rotating shaft (2), be connected, the other end of described control rotating shaft (2) and described actr (3) are connected to form the link gear of coaxial rotation.
6. efficient uninterrupted filling apparatus according to claim 3, it is characterized in that: it is upper that an end of the valve rod mechanism (17) of described one or more basic filling elements (1) is connected to described control rotating shaft (2), and an end of described control rotating shaft (2) and described actr (3) are connected to form the link gear that different axle rotates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320508426.9U CN203382485U (en) | 2013-08-20 | 2013-08-20 | High-efficiency continuous filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320508426.9U CN203382485U (en) | 2013-08-20 | 2013-08-20 | High-efficiency continuous filling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203382485U true CN203382485U (en) | 2014-01-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320508426.9U Expired - Fee Related CN203382485U (en) | 2013-08-20 | 2013-08-20 | High-efficiency continuous filling device |
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| Country | Link |
|---|---|
| CN (1) | CN203382485U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103387202A (en) * | 2013-08-20 | 2013-11-13 | 高峰 | Efficient and uninterrupted filling equipment |
| CN104787812A (en) * | 2014-01-17 | 2015-07-22 | 北大方正集团有限公司 | Waste liquor recovery system |
-
2013
- 2013-08-20 CN CN201320508426.9U patent/CN203382485U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103387202A (en) * | 2013-08-20 | 2013-11-13 | 高峰 | Efficient and uninterrupted filling equipment |
| CN104787812A (en) * | 2014-01-17 | 2015-07-22 | 北大方正集团有限公司 | Waste liquor recovery system |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140108 Termination date: 20140820 |
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| EXPY | Termination of patent right or utility model |