Background technology
The at present competition in wlding market is unprecedentedly fierce, and many welding wires enterprise starts to carry out feverish price war.But the compression price is dwindled the survival and development space of enterprise self beyond doubt, the way that dependence price advantage simply dominates the market is drunk poison to quench thirst beyond doubt, only be improved the quality of welding wire, make the user demand that high-quality welding wire meets the client, be only the only way of enterprise's existence and development.And promote the quality of welding wire, must improve the production technology of welding wire.In preparation technology of welding wire, people often only are concerned about rolling and the drawing link of flux-cored wire, have but ignored the importance of welding wire post processing link.Yet counterweight ratio and the finished product wire diameter of flux-cored wire are no doubt important, but final the whether good of Quality of Final Welding Wire will rely on stable Wire Performance as support, so good Wire Performance is the normal prerequisite of using of welding wire.The quality of welding wire feeding performance, be decided by the degree of welding wire surface quality control, and good equipment for after-treatment is welding wire, stablizes the reliable guarantee of Wire Performance.
The complete welding wire of drawing on the finish draw machine, variation due to the circulating cooling coolant-temperature gage, the wearing and tearing of mould cause the variation of interior angle and roughness, the consumption of active principle and the variation of finish draw system drawing speed in powdered lubricant in continuous drawing process, these trickle variations all can cause the uneven of welding wire surface quality, cause the unstable of Wire Performance, can cause welding wire to splash in welding excessive, the weld appearance specification is inhomogeneous consistent, the inner chemical composition of weld seam is unstable, welding procedure variation etc. series of problems, affect product quality, thereby be badly in need of a kind of simple and convenient and wipe the respond well surface processing device of silk.
The utility model content
The purpose of this utility model is to provide a kind of welding wire surface wiping arrangement, can carry out comprehensive, multistage wiping to welding wire, thereby reaches the clean purpose uniformly of welding wire surface removing residues.
For achieving the above object, the utility model is taked following technical scheme:
A kind of welding wire surface wiping arrangement, it comprises a platform, these platform two ends respectively are provided with a godet roller, are provided with successively preliminary wiping arrangement, vertical wiping arrangement and horizontal wiping arrangement between two godet rollers;
This preliminary wiping arrangement comprises the box body of an end face opening, is provided with the first wiping body in this box body, and described welding wire passes this box body and is wrapped in this first wiping body; This box body top is provided with for compressing the hold-down mechanism of this first wiping body.
Described hold-down mechanism is drift or pressing plate.
Described vertical wiping arrangement comprises upper mounted plate, bottom plate and the first guiding mechanism; This bottom plate cross section takes the shape of the letter U, and this upper mounted plate is connected and can slides up and down in this bottom plate inside with this first guiding mechanism; Be provided with the second wiping body between this upper mounted plate and this bottom plate, described welding wire is wrapped in this second wiping body.
Described the first guiding mechanism comprises a pedestal, and this pedestal is fixedly connected with described bottom plate, and this pedestal is provided with an adjusting rod and adjusts spanner; This adjusting rod mutually intersects with this adjustment spanner and is all hinged with this pedestal, and this adjusting rod is provided with chute at this infall, and this adjustment spanner is provided with fixture, and this fixture one end is located in this chute; This adjusting rod end is connected with the top of fixed plate.
Described adjusting rod is provided with for locking the retaining mechanism of described adjusting rod position.
Described horizontal wiping arrangement comprises horizontal fixed head, lateral movement plate and the second guiding mechanism; This horizontal fixed head cross section is L-shaped, and this lateral movement plate is connected with the second guiding mechanism and can be at the inboard transverse shifting of this horizontal fixed head; Be provided with the 3rd wiping body between this horizontal fixed head and lateral movement plate, described welding wire is wrapped in the 3rd wiping body.
Described the second guiding mechanism comprises a gripper shoe and a rocking arm, and this gripper shoe is provided with screw, and this rocking arm is provided with the screw thread corresponding with this screw and is arranged in this screw; This rocking arm end is connected with described lateral movement plate.
Described platform bottom is provided with dust deposited case.
Described dust deposited case bottom is provided with universal wheel, and this universal wheel is located on a base.
The beneficial effects of the utility model are: the utility model improves preparation technology of welding wire, improved the serviceability of welding wire, provide a kind of successful, efficiently, automation easily, comprehensive, multistep treatment and can take full advantage of wiping media, change the easy to operate surface dust cleaning apparatus of wiping media, improve the Wire Performance of welding wire simultaneously, avoided a series of Welding Problems that too much cause because of the welding wire surface residue.
The specific embodiment
Below will structure of the present utility model and the technique effect being wanted to reach be described by reference to the accompanying drawings with specific embodiment, but selected embodiment is not in order to limit scope of the present utility model only for interpretation.
As shown in Figure 1, the utility model provides a kind of welding wire surface wiping arrangement, and it comprises a platform, and these platform two ends respectively are provided with between a godet roller 1 and 2, two godet rollers and are provided with successively preliminary wiping arrangement, vertical wiping arrangement and horizontal wiping arrangement.Further, this platform bottom is provided with dust deposited case 3, and these dust deposited case 3 bottoms are provided with universal wheel 4, and this universal wheel 4 is located on a base 5, makes whole wiping arrangement to rotate.
This preliminary wiping arrangement comprises the box body 6 of an end face opening, in this box body 6, is provided with the first wiping body, for the iron filings on the wiping welding wire surface or burr and big dust particle.This welding wire passes this box body 6 and is wrapped in this first wiping body.This box body top is provided with for compressing the hold-down mechanism of this first wiping body.Further, this hold-down mechanism can be drift or pressing plate.
As shown in Figure 2, this vertical wiping arrangement comprises upper mounted plate 7, bottom plate 8 and the first guiding mechanism.These bottom plate 8 cross sections take the shape of the letter U, and this upper mounted plate 7 is connected and can slides up and down in these bottom plate 8 inside with this first guiding mechanism.Be provided with the second wiping body between this upper mounted plate 7 and this bottom plate 8, for further removing the foreign matter of welding wire surface, this welding wire is wrapped in this second wiping body equally.
More detailed says, this first guiding mechanism comprises a pedestal 9, and this pedestal 9 is fixedly connected with this bottom plate 8, and this pedestal 9 is provided with an adjusting rod 10 and adjusts spanner 11.This adjusting rod 10 mutually intersects with this adjustment spanner 11 and is all hinged with this pedestal 9, and this adjusting rod 10 is provided with chute at this infall, and this adjustment spanner 11 is provided with fixture 12, and these fixture 12 1 ends are located in this chute.By such structure, while making the fixture 12 of adjusting spanner 11 slide in this chute, can drive these adjusting rod 10 ends and move up and down.And these adjusting rod 10 ends are connected with the top of this upper mounted plate 7, therefore can reach the purpose of regulating these upper mounted plate 7 upper-lower positions.After regulating upper mounted plate 7 positions, can lock this adjusting rod position by the retaining mechanism 13 arranged on this adjusting rod 10.
As shown in Figure 3, this horizontal wiping arrangement comprises horizontal fixed head 14, lateral movement plate 15 and the second guiding mechanism.These horizontal fixed head 14 cross sections are L-shaped, and this lateral movement plate 15 is connected with the second guiding mechanism and can be at the inboard transverse shifting of this horizontal fixed head 14.Be provided with the 3rd wiping body between this horizontal fixed head 14 and lateral movement plate 15, this welding wire is wrapped in the 3rd wiping body.
More detailed says, this second guiding mechanism comprises a gripper shoe 16 and a rocking arm 17, and this gripper shoe 16 is provided with screw, and this rocking arm 17 is provided with the screw thread corresponding with this screw and is arranged in this screw.These rocking arm 17 ends are connected with this lateral movement plate 15, like this, shake this rocking arm and make it in this screw, rotate and the lateral displacement of rocking arm can occur, and then drive lateral movement plate 15 is made lateral displacement.
The utility model is placed on before smart winding forming machine and uses, and pending welding wire godet roller 1 passes from preliminary wiping arrangement, enters vertical wiping arrangement after removing surperficial iron filings or burr and big dust particle by the first wiping body.In vertical wiping arrangement, be to utilize upper mounted plate 7 that the second wiping body is locked, thereby and can utilize the first guiding mechanism to come the stroke of regulation upper mounted plate 7 to control the size of wiping dynamics according to the welding wire situation, welding wire is carried out to the clear wiping of upper and lower surface.Last welding wire enters horizontal wiping arrangement, in the 3rd wiping body of horizontal wiping arrangement inside, when welding wire passes, utilizing rocking arm 17, by the second guiding mechanism, lateral movement plate 15 is moved to correct position locks the 3rd wiping body, give the frictional force of a left and right directions of welding wire, utilize the 3rd wiping body by the welding wire wiped clean.Last welding wire, by godet roller 2, enters the wrapping wire link.Bottom in all wipings part is provided with dust deposited case 3, can by the unnecessary dust centralized recovery that wipes out in funnel, prevent that dust accumulation from causing secondary pollution to clean welding wire to the wiping platform, protects production environment, the protection workers ' health simultaneously.In whole wiping process, vertically the frictional force of wiping arrangement is vertical direction all the time, and laterally wiping arrangement is horizontal direction to the frictional force of welding wire all the time, and these two parts cooperatively interact, and can guarantee the omnibearing stereo wiping of welding wire.The surface roughness of the welding wire by this three parts wiping arrangement and color, all the time in a more stable state, finally obtain any surface finish, the finished product welding wire of color uniformity, thus make welding wire that good Wire Performance and welding technological properties be arranged.
Total the above, the utility model compared with the existing technology has following advantage:
1, the utility model, except preliminary wiping arrangement, is provided with horizontal and vertical two meticulous wire rubbing devices, and to the different directions of welding wire, different angles are carried out wiping respectively, further realizes the comprehensive wiping to welding wire making surface treatment effect better.
2, utilize the first guiding mechanism and the second guiding mechanism, can adapt to the wiping of multiple welding wire, and can adjust wiping dynamics and angle according to the actual conditions of welding wire in producing, flexible and changeable, make the finished product welding wire state in the color uniformity all the time.
3, directly be provided with dust deposited case below platform, can be by the direct centralized collection of unnecessary dust after wiping, protection operator health, protection production environment.
4, be provided with universal wheel in the device bottom, can be so that whole device rotate along with the swing of bus cable device, thus avoided changing around machine winding displacement angle because of essence the change of the excessive fracture of wire caused or welding wire relaxed diameter.
5, it is convenient and swift that the silk medium is wiped in replacing, greatly improved production efficiency.
6, device is easily understood, and the operator trains a little just and can skillfully grasp.
The utility model is limited with described claim.But, based on this, those of ordinary skill in the art can make all obvious variations or change, all should be within main spirits of the present utility model and protection domain.